Sherman + Reilly Revolution Series Manuel utilisateur

Sherman+Reilly™RevolutionSeries

PLW‐200x

PilotLineWinder

Operator’sManual



ImportantSafetyNotice

BeforeusinganySherman+Reilly™equipment,operatorsmustreadandunderstandallproceduresand

safetyinstructions.Noteallsafetyinformationandspecificsafetyrequirementsasexplainedinthismanual.



Failuretofollowtheseinstructionscouldresultindamagetothemachine,seriouspersonalinjury,ordeath.



Advertencia

Porfavor,leaatentamentetodaslasinstruccionesoperacionalesydeseguridadantesdeoperaresta

maquinaria.Sinoentiendelasinstrucciones,porfavorconsulteasusupervisorantesdeutilizaresta

maquinaria.Elusoinadecuadodeestasinstruccionespuederesultarenlesionesgravesoenmuerte.



Savethisoperator’smanualforfuturereference.



ThismaterialiscopyrightedandproprietarytoSherman+Reilly™Inc.andisnottobereproduced,used,or

disclosedexceptinaccordancewithexpresswrittenpermissionfromSherman+Reilly™Inc.Informationis

providedforthepurposeofproductusageandmaintenancedescriptionsonly.Thedescriptionsand

specificationsinthismanualaresubjecttochangewithoutnotice,andtothebestofourknowledge,are

accurateatthetimeofprinting.Theinformationcontainedmaynotbespecifictoallmodelsorunits,and

mustnotbeconstruedaswarrantedcharacteristicsinthelegalsense.Theinformationdoesnotrelieveusers

fromthedutyofconductingtheirowninspectionsandevaluations.Theinformationcontainedrepresentsthe

bestpracticesforthesafestuseandmaintenanceofthemachine/unit,anddoesnotcovereverysituation.

Withregardtosituationsnotcoveredinthismanual,theoperatorisresponsibletoensurethesafeoperation

ofthemachineandshouldaskquestionsormakeinquiriesifuncertaintyexistspriortotheoperationofthe

machineorunit.Sherman+Reilly™Inc.reservestherighttocontinuallyimproveandexpandourproduct

line.Itisourpolicytoimproveourproductswheneveritispossibleandpracticaltodoso.Wereservethe

righttomakechangesorimprovementsatanytimewithoutincurringanyobligationtoinstallsuchchanges

onproductspreviouslysold.Asourproductsaresubjecttocontinualimprovement,wereservetherightto

amendtheproductspecifications,maintenancesteps,andallinformationcontainedinthismanual.Some

productimprovementsmayhavetakenplaceafterthismanualwaspublished.



CommunicationwiththeManufacturer

ForinformationaboutSherman+Reilly™products,contactusbyphoneat(423)756‐5300or800‐

251‐7780orviaemailathelp@sherman‐reilly.comorat400W.33

Street,Chattanooga,TN37410;

www.sherman‐reilly.com.





NOTE:Productimagesshowninthisdocumentareforillustrationpurposesonlyandmaynotbeanexactrepresentationof

yourproduct.Actualproductmayvaryduetocontinualproductenhancementandimprovement.



400W33rdStreet

Chattanooga,TN37410USA

www.sherman‐reilly.com

Allrightsreserved

Sherman+Reilly™,Inc.

ATextronCompany



611324

RevB



TableofContents



INTRODUCTION....................................................................................................................................................1



ERMSOF

.............................................................................................................................................................1



SAFETY.................................................................................................................................................................2



AZARD

VERVIEW

......................................................................................................................................................2



AUTION

YMBOLS

:......................................................................................................................................................3



PERATOR

AFETY

RECAUTIONS

....................................................................................................................................4



MPLOYER

AFETY

RECAUTIONS

....................................................................................................................................5



ChemicalSafety..............................................................................................................................................6



EFORE

TARTING

PERATIONS

......................................................................................................................................7



UnderstandtheMachine................................................................................................................................7



PreparationsforSafeOperation.....................................................................................................................7



Pre‐TowingChecklist.....................................................................................................................................10



IntheEventaFireOccurs.............................................................................................................................11



MERGENCY

TOP

ROCEDURE

.....................................................................................................................................12



UnauthorizedModifications.........................................................................................................................13



PrecautionsWhenRunningEngineInsideBuilding.......................................................................................13



InvestigateandConfirmJobsiteConditions..................................................................................................13



PrecautionsWhenWorkingonLooseGround..............................................................................................13



PositioningtheMachine...............................................................................................................................14



CONTROLS..........................................................................................................................................................15



ENERAL

VERVIEW

...................................................................................................................................................15



PECIFICATIONS

..........................................................................................................................................................16



ERMSTO

NOW

.......................................................................................................................................................17



PERATOR

ONTROLS

.................................................................................................................................................18



ControlPanelontheUnit..............................................................................................................................18



MasterPowerKeySwitch.............................................................................................................................18



EmergencyStopButton................................................................................................................................18



JoystickControl.............................................................................................................................................19



LevelwindHead.............................................................................................................................................19



TurretRotationControl.................................................................................................................................20



LevelwindControl.........................................................................................................................................20



LineTensionControl......................................................................................................................................21



EngineThrottleControl.................................................................................................................................21



DrumDriveCouplingControlLevers.............................................................................................................21



SafetyBrakeOverride...................................................................................................................................22



SystemGaugePressure.................................................................................................................................22



PayoutBrakePressureControlSwitches......................................................................................................23



PayoutBrakePressureGauges.....................................................................................................................23



YSTEM

ONTROL

CREEN

ESCRIPTIONS

.......................................................................................................................24



MainScreen..................................................................................................................................................24



EngineInformationScreen............................................................................................................................25



XTERIOR

YDRAULIC

ONTROLS

..................................................................................................................................26



HydraulicJackControls.................................................................................................................................26



HANDLINGANDOPERATION...............................................................................................................................27



‐O

PERATION

NSPECTION

........................................................................................................................................27



TART

PAND

ET

P

ROCEDURE

...............................................................................................................................28



AYOUT

PERATIONS

..................................................................................................................................................29



PayoutOperations–Non‐Powered..............................................................................................................29



AYOUT

PERATIONS

–



OWER

SSISTED

.......................................................................................................................30



ULLING

...................................................................................................................................................................31



O

‐

SETA

YSTEM

RESSURE



INE

ENSIONFOR

ULLING

...........................................................................................32



MERGENCY

ANUAL

VERRIDES



IMP

OME

]



ODE

................................................................................................33



OST

‐O

PERATION

NSPECTION

HECKLIST

.......................................................................................................................34



QUICKSTARTGUIDE...........................................................................................................................................35



SYSTEMCONTROLINFORMATION.......................................................................................................................39



SetUpScreen–SecurityLevel0....................................................................................................................39



RROR

ESSAGES

......................................................................................................................................................40



EngineErrorCodes........................................................................................................................................40



IESEL

ARTICULATE

ILTER

(DPF)



‐G

ENERATION

NFORMATION

.....................................................................................41



EngineDPFErrorCodes.................................................................................................................................42



DPFandEngineIndicators............................................................................................................................42



ROUBLESHOOTING

UICK

IPS

....................................................................................................................................43



ERVICE



EPAIR

......................................................................................................................................................44



VERHEAD

WIVEL



RIP

AND

OPE

AFETY

..................................................................................................................45



Safety



1

Introduction

TermsofUse

Itisimportantthateverymachineisoperatedinasafemanner.Toproperly,safelyoperatethismachine,itis

requiredthatoperatorsandservicepeoplereadandunderstandtheinformationinthisandtheengine

manufacturer’smanual.ANYONEworkingaroundthemachineshouldreadthesafetyprecautionsinthe

manuals.Beawareeachwarningandprecautionistohelpprotectagainstinjury.Takingunnecessaryrisks

andignoringwarningsistheprimarycauseofpersonalinjuryandfatalaccidentsintheworkplace.Ifyouhave

anyquestionsregardingoperationorsafetyofaprocedureorsituationregardingtheoperationsofthisunit,

feelfreetocontacttheSherman+Reilly™CustomerServiceat800‐251‐7780orviaemailathelp@sherman‐

reilly.com.

Publicationofthismanualandthesafetyprecautionsinitdoesnotinanywayrepresentanall‐inclusivelist.It

istheownerandoperator’sresponsibilitytomakesurethemachineisoperatedinaccordancewithallstate

andlocalsafetyrequirementsandcodes,includingallapplicableOSHA‐(OccupationalSafetyandHealth

Administration)andEPA‐(EnvironmentalProtectionAgency)regulations,aswellasANSI‐(American

NationalStandardsInstitute)accreditedstandards.

Shouldaproblemorunsafeconditionarise,shutthemachinedownusingthenormalshut‐downprocedure.

Intheeventofanemergency,usetheemergencystopproceduredescribedinthismanual,andthennotify

theproperauthoritiesorfollowyouremployer’sprescribedprocedureforanemergency.

Sherman+Reilly™stronglyrecommendsthatonlypersonswhohaveafullunderstandingoftheprovided

manualandwhoareknowledgeableintheuseofoverheadlinepullingandtensioningmachines,includingall

applicablelaws,regulations,andsafetystandards,beallowedtooperatethismachine.Therearesignificant

hazardsinherenttotheuseofthismachine;therefore,alloperatorsshouldbeeducatedonallfunctions,

procedures,andsafetymeasuresoutlinedinthismanualpriortotheiruseormaintenanceofthismachine.

Sherman+Reilly™stronglyrecommendsthatonlypersonnelthatareliterateintheEnglishlanguageand

whoverballyunderstandtheEnglishlanguagebeconsideredasoperatorsorservicepersonnelforthis

machine.

Sherman+Reilly™alsorecommendsfollowingapplicableguidancepublishedbytheInstituteofElectrical

andElectronicsEngineers(IEEE),andspecificallyIEEEStandard524–GuidetotheInstallationofOverhead

TransmissionLineConductors(IEEE524‐2016orsubsequent).

Thismanualwaspreparedtohelptheownerandoperatoruseandservicethemachineinasafemanner.

Responsibilityforsafetyduringoperationandservicerestswiththeperson(s)performingthework.Being

alertofsurroundingsandobservingallsafetyprecautions,andallratingrequirementsandstandardsis

requiredtohelpreducethepossibilityofanaccident.Thismanualisofnovalueiftheoperatordoesnotread

andunderstandtheinstructionsandprecautions‐beforestartingortryingtooperatethemachine.

Theoperatormustbeawareofthemachine’scapacitiesandlimitations.Itistheoperator’sresponsibilityto

watchforsituationsandconditionswhichcouldaffectthenormalperformanceofthemachineandthesafety

oftheoperating/workenvironment.

Sherman+Reilly™unitsarepowered,hydraulicallyactuatedmachines.Thismachinehasvariablespeedand

linetensioncontrols;however,ifpullingmultipleconductorsusingarunningboard,thetotallinepullapplied

fromallconductorsmustnotexceedthecapacityofthemachine.



Safety



2

Safety



HazardOverview

Familiarizeyourselfwiththefollowingsafetysymbolsbeforeoperatingmachinery.



CommonISOsymbolsandANSIstylesafetyalertcolorsareusedtoalertthereaderoroperatorofpotential

hazardsorinformation.



Pleasepayattentiontoallsafetywarninglabelsandinformationplacardspostedonthemachine,

components,andtrailerassembly.Theselabelsandplacardsarenotallinclusiveandareprovidedtosimply

assistinidentifyingareascontainingpotentialhazardswhilealsoprovidinginformationregardingequipment

specificationsandlimitations.Pleaseseebelowforexamples.

Thesesafetyalertsymbolsareusedto

alertyoutopotentialhazards.



IndicatesanimminentlyhazardoussituationwhichWILL

resultindeathorseriousinjuryifnotavoided.



IndicatesapotentiallyhazardoussituationwhichCOULD

resultindeathorseriousinjuryifnotavoided.



IndicatesapotentiallyhazardoussituationwhichMAY

resultinminorormoderateinjuryandpropertydamageif

notavoided.Itmayalsobeusedtoalertagainstunsafe

practices.



IndicatesapotentiallyhazardoussituationwhichMAY

resultinpropertydamageifnotavoided.Itmayalsobe

usedtoalertagainstunsafepractices.



CAUTION

NOTICE

WARNING

DANGER

CAUTION:Whenwashingdowntheunit:

 Useonlyfreshwaterforcleaning.

 Donotusehighpressurespray.

 Donotspraywaterdirectlyattheinstrumentpanel,oranyelectricalcomponents,

electricalfittings,hydraulicfittings,hydraulicpistons,orhydraulicmanifolds.

 Donotspraywaterintothecoolingairintakeortheengineairintake.

 Donotwashahotorrunningengine.Usecompressedairtocleantheengineandradiator

finstoreducethepotentialforcorrosionandmoisturecontamination.

Safety



3

CautionSymbols:

CommonISOsymbols.Notallsymbolsapplytoall

machines



Highvoltagehazard



Electricalshockhazard



Pinchpointand/or

entanglementhazard



Cuttingand/orcrushinghazard



Crushingofbodyhazard



CrushingofToesorFootHazard



HotSurfaceHazard





RiskofExplosionHazard



ToxicHazard



FlammableMaterialHazard



CarcinogenHazard



Corrosive



HearingProtectionRequired



Safety



4

OperatorSafety

Precautions

 DonotattempttooperateanySherman+

Reilly™equipmentwithoutproper

instruction,includingreadingand

understandingtheprovidedmanual.

 Donotplaceanypartofthebodyintoa

potentialpinchpoint.Themachineshould

beturnedoffandlockedoutinaccordance

withOSHAregulationsbeforeattempting

tocorrectaproblem,workonthe

machine,orperformpreventive

maintenance.

 Obeyandenforceallwarningsincluding

OSHArequirementsandANSIstandards.

 Neverallowanyonetorideontheunit

whileitisbeingtowed.

 Alwayswearpropersafetyequipmentas

requiredbyemployer.

 Neverbypasssafetyswitchesoroperate

equipmentwithfaultysafetydevices.

 Besureallguardsandaccesscoversarein

placeandsecuredwhenthemachineis

beingoperated.

 Beawareofpeopleintheworkareawho

maybeatriskduringoperation.

 Knowallemergencyshutdown

procedures.

 Donotobstructcontrolsorfire

extinguisherandmakesurefire

extinguisherisfullycharged.

 Neveroperateequipmentwhileunderthe

influenceofanysubstancewhichcould

impairabilityorjudgment.

 Donotoperateequipmentifworkabilityis

impairedbyfatigue,illness,orother

causes.

 Alwaysuseemployerapprovedgrounding

procedureswhenoperatingthemachine.



 Neverusehandstocheckforhydraulic

systemleaks.Hydraulicfluidescaping

underpressurecancausepersonalinjury.

 Avoidcontactwithpumps,cylinders,

hoses,enginecomponents,andexhaust

system.

 Donotrefuelunitwhiletheengineis

runningorhot.

 Keepallbodyparts,toincludeheadand

limbs,awayfromallmovingparts.

 Refertoenginemanufacturer’smanualfor

alladditionalsafetyprecautionswhich

relatetoengineoperationandservice.

 Knowlocationandfunctionofallcontrols,

gauges,instruments,andprotective

devices.

 Neveruseunittotoworwinchanother

vehicle.

 Neverusecontrolsorhosesforhandholds.

 Donotexceedunitspecificationsand

limitations,toincludeweight.

 Knowwheretogethelpintheeventofan

emergencyorinjury.

 Whentowingthismachine/unittrailer,the

drivershouldusecautionandadjustspeed

basedonroad,weather,andterrain

conditions,aswellasapplicablelawsand

speedlimits.

 Donotmakephysicalcontactwithropeor

cableasitentersorleavesthemachineor

drum.

 Topreventthepossibilityofelectrocution,

donotenterorleavetheunitwhileitis

operatingorallowanyonetotouchorlean

onthemachinewheninuse.

 Avoiddirectinhalationofengineexhaust

gases.

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