Shars 101-1008 Manuel utilisateur

Operating manual

Version 17.10.12

Grinding machine for Endmills and Drill bits

101-1008

Version 1.0.4 dated 2014-09-19Page 2 Original operating instructions

Table of contents

1 Safety

1.1 Representation Conventions ....................................................................................................................5

1.2 Safety instructions (warning notes)...........................................................................................................6

1.2.1 Classification of hazards...........................................................................................................................6

1.2.2 Other pictograms......................................................................................................................................7

1.3 Intended use.............................................................................................................................................7

1.4 Possible dangers caused by the grinding machine for burins ..................................................................8

1.5 Qualification of personnel.........................................................................................................................8

1.5.1 Target group.............................................................................................................................................8

1.5.2 Authorized personnel................................................................................................................................9

1.6 Operators positions...................................................................................................................................9

1.7 Safety measures during operation..........................................................................................................10

1.8 Safety devices ........................................................................................................................................10

1.9 Safety check...........................................................................................................................................10

1.9.1 ON / Off - Switch.....................................................................................................................................12

1.9.2 Spark protection......................................................................................................................................12

1.10 Personal protective equipment for special works ...................................................................................12

1.11 Safety during operation...........................................................................................................................12

1.12 Accident report........................................................................................................................................13

1.13 Electrical system.....................................................................................................................................13

2 Technical data

2.1 Electrical connection...............................................................................................................................14

2.2 Speed .....................................................................................................................................................14

2.3 Adjustable angle.....................................................................................................................................14

2.4 Travels....................................................................................................................................................14

2.5 Grinding wheels......................................................................................................................................14

2.6 Grinding devices.....................................................................................................................................14

2.7 Collet seat...............................................................................................................................................14

2.8 Dimensions.............................................................................................................................................14

2.9 Environmental conditions........................................................................................................................14

2.10 Emissions ...............................................................................................................................................15

2.11 Dimensions cup wheel............................................................................................................................16

3 Assembly

3.1 Scope of delivery....................................................................................................................................17

3.2 Storage...................................................................................................................................................18

3.3 Installation and assembly .......................................................................................................................19

3.3.1 Requirements regarding the installation site...........................................................................................19

3.3.2 Electrical connection...............................................................................................................................19

3.3.3 Assembly................................................................................................................................................19

3.4 First commissioning................................................................................................................................20

4Operation

4.1 Safety......................................................................................................................................................21

4.2 Assembly and function............................................................................................................................23

4.3 Handling the tool holder..........................................................................................................................24

4.4 Setting the shaft shoulder.......................................................................................................................25

4.5 Grinding angles.......................................................................................................................................26

4.6 Assembling the devices..........................................................................................................................27

4.6.1 Grinding device for drill bit......................................................................................................................27

4.6.2 Grinding device turning tool....................................................................................................................28

4.6.3 Grinding device end mill .........................................................................................................................29

Version 1.0.4 dated 2014-09-19 Page 3Original operating instructions

5 Maintenance

5.1 Safety ..................................................................................................................................................... 30

5.1.1 Preparation............................................................................................................................................. 30

5.1.2 Restarting ............................................................................................................................................... 30

5.2 Inspection and maintenance .................................................................................................................. 31

5.2.1 Exchange of the abrasive wheel ............................................................................................................ 31

5.3 Repair..................................................................................................................................................... 31

6 Ersatzteile - Spare parts

6.1 Ersatzteilzeichnung - Drawing spare parts ............................................................................................33

6.1.1 Ersatzteilliste - Spare part list ............................... ................................................................................. 34

6.2 Accessories ........................................................................................................................................... 36

6.2.1 Spare part list accessories .................................................................................................................... 37

6.4 Schaltplan - Wiring diagram 230V.......................................................................................................... 39

7 Annex

7.1 Copyright ................................................................................................................................................ 40

7.2 Terminology/Glossary ............................................................................................................................ 40

7.3 Change information manual ................................................................................................................... 40

7.4 Product follow-up.................................................................................................................................... 40

7.5 Liability claims for defects / warranty...................................................................................................... 41

7.6 Advice for disposal / Options of re-use................................................................................................... 41

7.6.1 Decommissioning................................................................................................................................... 42

7.6.2 Disposal of the packaging of the new machine ...................................................................................... 42

7.6.3 Disposal of the used machine................................................................................................................ 42

7.6.4 Disposal of electrical and electronic components .................................................................................. 42

7.7 Disposal via municipal collecting points ................................................................................................. 43

Thank you very much for purchasing a product made by SHARS Machine.

dealer or directly the company SHARS.

SHARS metal working machines offer a maximum of

Version 1.0.4 dated 2014-09-19Page 4 Original operating instructions

Preface

Dear customer,

quality, technically optimum solutions and convince

by an outstanding price performance ratio. Continuous enhancements and product innovations guarantee

state-of-the-art products and safety at any time.

Before commissioning the machine please thoroughly read these operating instructions and get familiar with

the machine. Please also make sure that all persons operating the machine have read and understood the

operating instructions beforehand.

Keep these operating instructions in a safe place nearby the machine.

Information

The operating instructions include indications for safety-relevant and proper installation, operation and main-

tenance of the machine. The continuous observance of all notes included in this manual guarantee the safety

of persons and of the machine.

The manual determines the intended use of the machine and includes all necessary information for its eco-

nomic operation as well as its long service life.

In the paragraph "Maintenance" all maintenance works and functional tests are described which the operator

must perform in regular intervals.

The illustration and information included in the present manual can possibly deviate from the current state of

construction of your machine. Being the manufacturer we are continuously seeking for improvements and

renewal of the products. Therefore, changes might be performed without prior notice. The illustrations of the

machine may be different from the illustrations in these instructions with regard to a few details. However,

this does not have any influence on the operability of the machine.

Therefore, no claims may be derived from the indications and descriptions. Changes and errors are reserved!

Your suggestion with regard to these operating instructions are an important contribution to optimising our

work which we offer to our customers. For any questions or suggestions for improvement, please do not hesi-

tate to contact our service department.

If you have any further questions after reading these operating instructions and you are not able to

solve your problem with a help of these operating instructions, please contact your specialised

Version 1.0.4 dated 2014-09-19 Page 5Original operating instructions

1 Safety

1.1 Representation Conventions

gives additional advices

calls on you to act

enumerations

This part of the operating instructions

explains the meaning and use of the warning notices included in these operating instructions,

defines the intended use of the grinding machine for burins,

points out the dangers that might arise for you or others if these instructions are not observed,

informs you about how to avoid dangers.

In addition to these operation instructions, please observe

the applicable laws and regulations,

the legal regulations for accident prevention.

When installing, operating, maintaining and repairing the grinding machine for burins it is nec-

essary to observe the European standards

The still applicable country-specific regulations need to be applied for the not yet for the corre-

sponding national country law implemented German standards.

If required it is necessary to take the corresponding measures to comply with the country-spe-

cific regulations before commissioning the grinding machine for burins.

Please keep this documentation always close to the grinding machine for burins.

Version 1.0.4 dated 2014-09-19Page 6 Original operating instructions

1.2 Safety instructions (warning notes)

1.2.1 Classification of hazards

We classify the safety instructions into different levels. The table below gives an overview of the

classification of symbols (pictograms) and signal words for the specific danger and its (possible)

consequences.

Pictogram Signal word Definition/Consequences

DANGER! Imminent danger that will cause severe injury of death to the staff.

WARNING! A danger that might cause severe injury to the staff or can lead to death.

CAUTION! Danger of unsafe procedure that might cause injury to the staff or property

damages.

ATTENTION!

Situation that could cause damage to the machine and products and other

types of damage.

No risk of injury to the staff.

INFORMATION

Application tips and other important or useful information and notes.

No dangerous or harmful consequences for the staff or objects.

In case of specific dangers, we replace the pictogram by

general danger by a warning of injury of hands, hazardous

electrical voltage, rotating parts.

technical or procedural changes which had not been performed by the company SHARS

out the approval of the company SHARS Ma

Version 1.0.4 dated 2014-09-19 Page 7Original operating instructions

1.2.2 Other pictograms

1.3 Intended use

Use

The grinding machine for burins is designed and manufactured to be used in a non-explosive

environment. The grinding machine for burins must only be used to manufacture single edge

milling cutters, stamps and to regrind tools, cutting tools such as end milling cutters, drills, TIG

welding electrodes, etc.

The machine

is no longer

used as pre-

scribed!

If the grinding machine for burins is used in any way other than described above, modified with-

schinen Germany GmbH or used in any other

way then the grinding machine for burins is being used improperly.

We do not take any liability for damages caused by improper use.

We expressly point out that the guarantee or CE conformity will expire due to any constructive

Maschinen Germany GmbH.

It is also part of intended use that you

observe the operating values and setting of the data grinding machine for burins,

observe the operating instructions,

observe the inspection and maintenance instructions.

 "Technical data“ on page 14

Warning of flammable sub-

stances! Disconnect the mains plug!

Activation forbidden! Use protective glasses!

Use protective boots! Contact address

Protect the environment!

Version 1.0.4 dated 2014-09-19Page 8 Original operating instructions

1.4 Possible dangers caused by the grinding machine for burins

The grinding machine for burins is state-of-the-art.

Nevertheless, there is a residual risk as the grinding machine for burins operates with

at high speeds,

rotating parts,

with an abrasive wheel (flying sparks)

with electrical voltages and currents.

We have used construction resources and safety techniques to minimize the health risk for the

staff resulting from these hazards.

If the grinding machine for burins is used and maintained by the staff who are not duly qualified,

there may be a risk resulting from incorrect or unsuitable maintenance of the grinding machine

for burins.

INFORMATION

All staff involved in assembly, commissioning, operation and maintenance, must

be duly qualified,

strictly follow these operating instructions.

In the event of intended use

there may be a risk to the persons,

there may be a risk to the grinding machine for burins and other material values,

the correct function of the grinding machine for burins may be affected.

Always disconnect the mains plug from the socket before performing any cleaning or mainte-

nance works.

1.5 Qualification of personnel

1.5.1 Target group

This manual is addressed to

the operating companies,

the operators,

the staff for maintenance works.

Therefore, the warning notes refer to both, operation and maintenance staff of the grinding

machine for burins.

Determine clearly and explicitly who will be responsible for the different activities on the

machine (operation, maintenance and repair).

Unclear responsibilities constitute a safety risk!

The qualifications of the staff for the different tasks are mentioned below:

Operator

The operator is instructed by the operating company about the assigned tasks and possible

risks in case of improper behaviour. Any tasks which need to be performed beyond the opera-

tion in the standard mode must only be performed by the operator if it is indicated in these

instructions and if the operating company expressively commissioned the operator.

Electrical specialist

Due to his professional training, knowledge and experience as well as his knowledge of respec-

tive standards and regulations the electrical specialist is able to perform works on the electrical

system and to recognise and avoid any possible dangers himself.

Version 1.0.4 dated 2014-09-19 Page 9Original operating instructions

The electrical specialist is specially trained for the working environment in which he is working

and knows the relevant standards and regulations.

Specialist staff

Due to its professional training, knowledge and experience as well as his knowledge of rele-

vant regulations the specialist staff is able to perform the assigned tasks and to recognise and

avoid any possible dangers himself.

Instructed persons

Instructed persons were instructed by the operating company about the assigned tasks and any

possible risks in case of improper behaviour.

1.5.2 Authorized personnel

WARNING!

Incorrect use and maintenance of the grinding machine for burins constitutes a danger

for the staff, objects and the environment.

Only authorized staff may operate the grinding machine for burins and tools!

Persons authorized to operate and maintain should be trained technical personnel and

instructed by the ones who are working for the operating company and for the manufacturer.

The operating company must

Obligations of

the

of the operat-

ing company,

train the personnel,

instruct the personnel in regular intervals (at least once a year) on

- all safety standards that apply to the machine,

- the operation,

- accredited technical guidelines,

check personnel‘s state of knowledge,

document the trainings/instructions,

require personnel to confirm participation in training/instructions by means of a signature,

check whether the personnel is working safety- and risk-conscious and observe the operat-

ing instructions.

The operator must

Obligations of

the

operator

have followed a training on the operation of the grinding machine for burins,

know the function and performance,

before taking the machine in operation

- have read and understood the operating instructions,

- be familiar with all safety devices and instructions.

Additional

requirements

regarding the

qualification

For work on the following parts there are additional requirements:

Electrical parts or operating agents: shall only be performed by an electrician or under the

guidance and supervision of an electrician.

Before starting work on electrical parts or operating agents, following measures are to be

performed in the following order.

Disconnect all poles.

Secure against switching on.

Check if the machine is zero potential.

1.6 Operators positions

The operator’s position is in front of the grinding machine for burins.

Version 1.0.4 dated 2014-09-19Page 10 Original operating instructions

INFORMATION

The mains plug of the grinding machine for burins must be freely accessible.

1.7 Safety measures during operation

CAUTION!

Risk by inhaling health hazardous dusts and fogs.

Depending on the materials which need to be treated and the agents which are used,

dusts and fogs may be generated which endanger your health.

Make sure that the generated health hazardous dusts and fogs are safely sucked-off at

the place of origin and that they are dissipated or filtered. To do so, use a suitable

extraction unit.

CAUTION!

Risk of fire and explosion by using inflammable materials or cooling-lubricating agents.

Before processing inflammable materials (e.g. aluminium, magnesium) or using

inflammable auxiliary materials (e.g. spirit) it is necessary to take additional preventive

measures in order to safely avoid health risks.

1.8 Safety devices

Use the grinding machine for burins only with properly functioning safety devices.

Stop the grinding machine for burins immediately if there is a failure on the safety device or if it

is not functioning for any reason. It is your responsibility!

If a safety device has been activated the grinding machine for burins must only be used if you

have removed the cause of the failure,

have verified that there is no danger resulting for the staff or objects.

WARNING!

If you bypass, remove or deactivate a safety device in any other way, you are

endangering yourself and other staff working with the grinding machine for burins and

tools.

The possible consequences are:

extremely serious injuries by bursting of the abrasive wheel,

injury of eyes due to flying sparks,

injury of hands,

a fatal electrocution.

WARNING!

The separating protective covers which are made available and delivered together with

the machine are designed to reduce the risk of workpieces or fragments of tools or

workpieces flying off at high speed - however, this cannot be completely avoided.

Always work carefully and observe the limit values of your grinding process.

1.9 Safety check

Check the grinding machine for burins before each start-up or at least once per shift. Inform the

person responsible immediately of any damage, defect or change in operating function.

Check all safety devices

at the beginning of each shift (at continuous operation),

once a week (with the machine in operation),

after every maintenance and repair work.

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