C84 Assembly Instructions
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Work Area
Find a clean, flat, stable, well-lit surface on which to work. An anti-static mat is recommended
for this project. If you’re in a dry, static-prone environment, it’s essential. The importance of
good lighting can’t be overstated. Component markings are tiny, and you’ll be deciphering a lot
of them.
Soldering Technique
Make sure your irons tip is tinned properly and keep it clean! The trick to making perfect solder
joints is to heat the joint quickly and thoroughly before applying the solder, and a properly
tinned and clean tip is essential for this. Apply enough solder to form a "fillet" between the lead
and the pad, a little mound of solder that smoothly transitions from the plane of the board up to
the lead, but don’t use too much. The finished joint should be smooth and shiny, not rough or
gritty looking.
If you've never soldered a board with plated-through holes, you might be surprised to discover
how difficult it can be to remove a component once you've soldered it in place. If you're using
solder wick to correct a mistake, be very careful not to overheat the pads, since they will
eventually delaminate and "lift". It's often better to sacrifice the component and remove its
leads individually and start over with a new part. If for some reason you need to unsolder a
multipin component (like a rotary switch or integrated circuit), remove as much solder as you
can with solder wick or a solder sucker, and then use a small heat gun to heat all the leads
simultaneously. With care, you can remove the component without damaging the board.
Instruction Conventions
Text in orange indicates a step where extra care needs to be taken. Doing it wrong isn’t a
disaster, but it’ll need to be corrected.
Text in red indicates a step that must be done correctly. Doing it wrong will guarantee
improper operation, and probably damage components and/or the circuit board.
