SERVO D-1000X Manuel utilisateur

PLEASE READ THE OPERATION MANUAL BEFORE USE.

KEEP THE MANUAL AND INSTALLATION DIRECTIONS FOR REFERENCE.

INDEX

WARNINGS BEFORE INSTALLATION

INSTALLATION

OPERATION

MAINTENANCE

TROUBLE SHOOTING

OUTSIDE DIMENSIONS

ACCESSORIES & PARTS LIST

PARTSLIST

INSTALLATION & OPERATION MANUAL

MODEL:D-1000X

D-1000XLD

D-1000Y

D-1000Z

D-1000YLD

WARNINGS BEFORE INSTALLATION

Pleasebesurethe powerisoffbeforeinstallation. Donot connect thepowertable feedto

thepower toavoidan accident duringinstallation.

Thispowertable feedrequiresAC120V 50/ 60Hzelectricalservice. Please besuretheinput

poweris incompliancewiththis requirement. Ifthe input powerisnotAC120V50/60Hz, please

usean appropriatetransformer. Failuretouse thecorrectpower will damagethepower feed

andcan createadangerous condition resultingininjury ordeath.

Exceptthe forconsumableparts or maintenanceparts,do notdisassemblethepower tablefeed.

Openingthe powerfeedmay cause injurytooperator ordamagetomachine andwillinvalidate

thewarranty.

INSTALLATION

Step1:Gathertogetherthefollowingitemsthatyouwillneedto complete this installation.

a)Softhammer

b)3/4"socketwrench

c)Setofinchhexwrenches

d)Grease

e)Cleanshoprag

Step 2:Movethetabletotheextremeleft.

Step 3:Removethenut,handle,anddialassemblyfromthe right-hand end of thetable.

Step 4:Removethefourcapscrewsholdingthebearinghousingin place.

Step 5:Usingasofthammer,tapthebearinghousingoff.Cleantheendsurfaceof the

table.

D-1000X & D-1000XLD REPUBLIC LAGUN

PREPARATION

Step 1:Withthetableintheextremeleft-handposition,installthe adaptor with the four

capscrews.

NOTE:Onsomemachinesthedrivepinholesdonotline up with the adaptor.

Removeanddiscardthepinsinsuchcases.Thefourcapscrewsareall that is necessary.

Step 2:Slidethebearingraceontotheleadscrew.

Step 3:Slidethepowerfeedontothebearingraceandpush flush to the endofthe

adaptor.

SecurewithtwoM6XP1.0X25mmlongsocketheadcapscrews.

POWER FEED INSTALLATION

BEVEL GEAR INSTALLATION

Step 1:Installshimwashers,approx..080thick.SeeFig.A

Step 2:Installkey,bevelgear,andcrank handle.

Note: With feed in neutral turn hand crank. If it turns freely in one direction

but catches in the other direction backlash is too large.

If rough engagement of gear is heard or felt in both directions you

probably require additional shims.

MUSTHAVECLEARANCE

MORETHAN0.080"

USE07177HANDLEWASHER IFREQUIRED

<FIG.A>

0.080-0.085"

0.005"

D-1000XLD 59331BEVELGEAR (LAGUN)

1169DIAL(LAGUN)

HANDLE

DIALNUT

LARGESHIM( 1-23/32" 1-5/16")

SMALLSHIM( 1-1/32" 5/8")

NUT

SCREW

(M6P 1.02 5(mm))-2pcs

X-AXISADAPTOR

LEADSCREW

X-AXISBEARINGRACE

POWERTABLEFEED

WORKTABLE

KEY

EXISTINGSCREW-4pcs

BOTTOMCOVER

BEVELGEAR

DIAL

HANDLEWASHER

LIMIT SWITCH INSTALLATION

Step 1:Remove thestandardtable stop piecesandinstall thetablestoppieces furnished.

Putthestandardstops backinaposition topreventfeed stops frombeingset

beyondextremetabletravel.

Step 2:Remove theT shapedtablestop andinstalllimitswitch usingexistingscrews.

Aspacermayberequiredto spacelimitswitchfrom table.

NOTE

Step 1:For properoperation,the electrical limitswitchshould beengaged0.4inch

before the mechanicalstopto allowforcoastingof thetable.

Step 2:Put thecableclamp on thecableand securetotheright-hand chipscraperscrew.

Step 1:Aftergettingthepropergear backlash,thedial should beadjustedto obtain.005"spacing

from the faceofthe powerfeed.

This isimportantin ordertokeepchips fromenteringthegear train.

Washersareprovided forthis.Shimas required.

Step 2:In thefollowingsequence, replace thekey(if removed),dial,anddial-locking nut.

Slide the handleinplace andtightenwithsupplied nut.

DIAL AND HANDWHEEL INSTALLATION

EXISTINGSCREW-2pcs

CABLETIETOBRACKET

07237T-NUTS-2pcs

07164LIMITSTOP-2 pcs

59332(LAGUN)

SCREW

(M8P 1.253 0(mm))-2pcs

07253L/SCOVER(1)

07254L/SSPRINGS(2)

07252L/SBRACKET(1)

1000 L/SBRACKET(LAGUN)

ACCESSORIES & PARTS LIST

ACCESSORIES SPECIAL FOR D-1000X & D-1000XLD

OUTSIDE DIMENSIONS

07256

X-AXISADAPTOR

07255

BEARINGRACE

07436CABLECLAMP

(1/4S)-1pcs

07237T-NUT2 pcs

07177HANDLEWASHER- 2pcs

07194SMALLSHIM

(1-1/32" 5/8" 0.008")-6pcs

07195SMALLSHIM-2pcs

(1-1/32" 5/8" 0.004")-2pcs

07196SMALLSHIM-3pcs

(1-1/32" 5/8" 0.040")-3pcs

07197LARGESHIM

(1-23/32" 1-5/16" 0.008")-4pcs

07176SOCKETSCREW

M6 -2pcsP1.0 25(mm)

07251NUT1/2-20

07238SOCKETSCREW

M8 P1.25 30(mm)-2pcs

07164LIMITSTOP2 pcs

59332LIMITSTOP2

LAGUN

59254DIALNUT

59331

BEVELGEARLAGUN

07159BEVELGEAR(X/Y-AXIS)

4-23/32"

1-5/8"

4-1/16" 3-3/4"

7-3/8"

9-13/32"

INSTALLATION

Step 1:Move thetableto the frontofthe knee.

Step 2:Remove thenut,crank, dial assembly,andkey fromthelead screw.

Step 3:Remove bearingretainerfrom bearing housing

Step 4:Install bearingretainersuppliedusing existingscrews.

NOTE:IF EXISTINGSCREWSARE SHORTREDRILLANDTAP1/4-20ANDINSTALL

USING 1/4-20 X1.00(3) SUPPLIED.

Step 5:Screw shaftextensiononto lead screw.Usingpilot hole drill5/32thru andinstallrollpin.

File smooth.

Step 6:Slide bearingraceon to leadscrew.Slidepower feedonto bearingrace.UsingM6

X P1.0 X25mm(2) securepowerfeedto adaptor.

TOO

D-1000Y

POWER FEED INSTALLATION

Step 1:Mount limitswitchon end ofsaddle,right handsideofmill.

Step 2:Afterdeterminingproperlocationof limitswitchusing limit switchbracketas

a template drillandtap 5/16-18(2)places.

Step 3:Install limitswitchbracket using (2)spacersand (2)5/16-18X1.50 longscrews.

Step 4:Using triprailas a template,drill andtap10-24(4) places.

Step 5:Install triprailwith(4) 10-24B.H.C.S.

LIMIT SWITCH INSTALLATION

NOTE

1. LIMIT SWITCH INSTALLATION DESIGNED FOR SERIES 1 TYPE MILLS MANUFACTURED

IN USA.

2. MOUNTING OF TRIP RAIL AND LIMIT SWITCH MAY HAVE TO BE REPOSITIONED OR

MODIFIED DEPENDING ON MANUFACTURER

Step 1:Install shimwashersapproximately.080 thickSeeFig.A

Step 2:Install key,bevelgear andcrankhandle.

BEVEL GEAR INSTALLATION

NOTE: With feed in neutral turn hand crank. If it turns freely in one direction

but catches in the other direction backlash is too large.

If rough engagement of gear is heard or fel s you require additional shims.t in both direction

Step 1:Aftergettingtheproperbacklash, thedialshouldbe adjustedtoobtain .005"

spacing from thefaceof thepowerfeed.Thisisimportantin ordertokeep chips

from entering thegeartrain. Metalwashersareprovided forthis.Shimas required.

Step 2:In thefollowingsequence, replace dialanddial lockingnut,slidethe crankonto

shaft extension andsecurewith suppliednut.

DIAL AND HANDCRANK INSTALLATION

SPEED-ADJUST

9 0

JOG-SWITCH

FEED 0 JOG

MUSTHAVECLEARANCE

MORETHAN0.080"

<FIG.A>

0.080~0.085"

0.005"

POWERTABLEFEED

SCREW

(M6P 1.02 5(mm))-2pcs

BEARINGRACE(Y-AXIS)

EXISTINGSCREW

1/4"-20UNC1 "-3pcs

FIXSTAND(Y-AXISADAPTOR)

AXISSHAFT

NUT

HANDLE

DIALNUT

DIAL

LARGESHIM( 1-23/32" 1-5/16")

BEVELGEAR

SMALLSHIM( 1-1/32" 5/8")

KEY

EXTENSIONSHAFT(Y-AXIS)

ROLLPIN( 5/32"9 /16")

BOTTOMCOVER

HANDLEWASHER

ACCESSORIES FOR D-1000Y

KNEE

00670 (2) 5/16-18 X 5/8

INSTALLED BACK SIDE

07164 (2) L/S STOP, T-NUT &

M8X1.25X30mm

SADDLE

59326 (2) L/S SPACER

59566 (1) L/S BRK'T

07160 (2) TRIP RAIL

05125 (2) 5/16-18X1.5

00622 (2) 8/32X1/2 P.H.

1004 L/S MTG PLATE

07193

10-24X3/4 B.H.C.S-4 pcs

07197LARGESHIM

(1-23/32" 1-5/16" 0.008")-4pcs

07164LIMITSTOP2 pcs

07251NUT1/2-20

07177HANDLEWASHER- 2pcs

07238SOCKETSCREW

M8 P1.25 30(mm)-2pcs

07176SOCKETSCREW

M6 -2pcsP1.0 25(mm)

07436CABLECLAMP

(1/4S)-1pcs

07257ROLLPIN

( 5/32"9 /16 -1pcs")

07258

SOCKETPARALLELKEY

00586SOCKETSCREW

1/4"-20UNC 1.0"-3pcs

05125SOCKETSCREW

5/16"-18UNC 5/8"-2pcs

07160TRIPRAIL-2pcs

07194SMALLSHIM

(1-1/32" 5/8" 0.008")-6pcs

07195SMALLSHIM-2pcs

(1-1/32" 5/8" 0.004")-2pcs

07196SMALLSHIM-3pcs

(1-1/32" 5/8" 0.040")-3pcs

07175EXTENSIONSHAFT(Y-AXIS)

07165BEARINGRACE

59254DIALNUT

07237T-NUT2 pcs

07159BEVELGEAR(X/Y-AXIS)

07162ADAPTOR(Y-AXIS)

07193SOCKETSCREW

10-24 3/4B.H.C.S-4pcs

INSTALLATION

Step 1:Move thetableto the frontofthe knee.

Step 2:Remove thenut,crank, dial assembly,andkey fromthelead screw.

Step 3:Remove bearingretainerfrom bearing housing

Step 4:Install bearingretainersuppliedusing existingscrews.

NOTE:IF EXISTINGSCREWSARETOSHORTREDRILLANDTAP1/4-20ANDINSTALL

USING 1/4-20 X1.00(3) SUPPLIED.

Step 5:Screw shaftextensiononto lead screw.Usingpilot hole drill5/32thru andinstallrollpin.

File smooth.

Step 6:Slide spacerontolead screw.

Step 7:saddletoward column thatthelead screw isfirmlyengaged withcross

shaft bearing.

Step 8:Slidebearing race leadscrew.Slidepower feed bearingrace.

UsingM6X P1.0X25mm (2) securepowerfeed toadaptor.

Crank ensuring

onto onto

D-1000YLD CROSS FEED

POWER FEED INSTALLATION

Step 1:Mount limitswitchon end ofsaddle,right handsideofmill.

Step 2:Afterdeterminingproperlocationof limitswitchusing limit switchbracketas

a template drillandtap 5/16-18(2)places.

Step 3:Install limitswitchbracket using (2)spacersand (2)5/16-18X1.50 longscrews.

Step 4:Using triprailas a templatedrilland tap10-24(4)places.

Step 5:Install triprailwith(4) 10-24X3/4longB.H.C.S.

LIMIT SWITCH INSTALLATION

NOTE

1. LIMIT SWITCH INSTALLATION DESIGNED FOR SERIES 1 TYPE MILLS MANUFACTURED

IN USA.

2. MOUNTING OF TRIP RAIL AND LIMIT SWITCH MAY HAVE TO BE REPOSITIONED OR

MODIFIED DEPENDING ON MANUFACTURER

Step 1:Install shimwashers,approximately .080thickSee Fig "A"

Step 2:Install key,bevelgear andcrankhandle.

BEVEL GEAR INSTALLATION

NOTE: With feed in neutral turn hand crank. If it turns freely in one direction

but catches in the other direction backlash is too large.

If rough engagement of gear is heard or felt in both directions you require

additional shims.

probably

Step 1:Aftergettingtheproperbacklash, thedialshouldbe adjustedtoobtain .005"

spacing from thefaceof thepowerfeed.Thisisimportantin ordertokeep chips

from entering thegeartrain. Metalwashersareprovided forthis.Shimas required.

Step 2:In thefollowingsequence, replace dialanddial lockingnut,slidethe crankonto

shaft extension andsecurewith suppliednut.

DIAL AND HANDCRANK INSTALLATION

KNEE

00670 (2) 5/16-18 X 5/8

INSTALLED BACK SIDE

07164 (2) L/S STOP, T-NUT &

M8X1.25X30mm

SADDLE

59326 (2) L/S SPACER

59566 (1) L/S BRK'T

07160 (2) TRIP RAIL

05125 (2) 5/16-18X1.5

00622 (2) 8/32X1/2P.H.

1004 L/S MTG PLATE

07193

10-24X3/4 B.H.C.S-4 pcs

#1262 SPACER (1)

#59329 ADAPTOR (1)

#59328 BEARING RACE (1)

#1169 DIAL (1)

#01318 WOODRUFF KEY (1)

5mmx6.5mm

#2418 SHAFT EXT. (1)

#00564 ROLL PIN 1/8x5/8 (1)

#59327 BEVEL GEAR (1)

FEED 0 JOGFEED 0 JOG

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