Sensata E-100 Manuel utilisateur

E-100 USERS GUIDE

Sensata Technologies Page 1 220808

E-100

24VAC or DC POWERED

ANALOG I/O TO INDUSTRIAL ETHERNET

CONVERTER

Whilst every effort has been taken to ensure the accuracy of this document, we

accept no responsibility for damage, injury, loss, or expense resulting from errors or

omissions, and reserve the right of amendment without notice.

Industrial Interface

This document may not be reproduced in any way without the prior written

permission of the company.

AUG 2022

E-100 USERS GUIDE

Page 2 220808

CONTENTS

1. INTRODUCTION _______________________________________________________4

1.1 Hardware Features _________________________________________________________ 4

1.2 Isolation Details ____________________________________________________________ 4

2. UNPACKING___________________________________________________________4

3. QUICK START GUIDE __________________________________________________5

4. CONNECTIONS ________________________________________________________6

5. CONFIGURING THE SINGLE INPUT E-100 INPUT STAGE __________________8

5.1 Voltage Input: _____________________________________________________________ 9

5.2 Current Input_____________________________________________________________ 10

5.3 Millivolt (mV) Input _______________________________________________________ 11

5.4 Potentiometer Input________________________________________________________ 12

5.5 Thermocouple Input _______________________________________________________ 13

5.6 RTD Input _______________________________________________________________ 14

6. CONFIGURING THE DUAL INPUT E-100 INPUT STAGE ___________________15

6.1 Voltage Input _____________________________________________________________ 16

6.2 Current Input_____________________________________________________________ 17

6.3 Millivolt (mV) Input _______________________________________________________ 18

7. CONFIGURING THE E-100 OUTPUT STAGE______________________________19

8. CALIBRATING THE E-100______________________________________________20

8.1 Main menu _______________________________________________________________ 20

8.2 Input 1 Span and Input 1 Zero values (1. IN1 SPAN and 2. IN1 ZERO)_____________ 21

8.3 Input 2 Span and Input 2 Zero values (3. IN2 SPAN and 4. IN2 ZERO)_____________ 21

8.4 Output Span and Output Zero (5. OUT SPAN and 6. OUT ZERO) ________________ 21

8.5 Display Scaling Values Adjust (7. DSV Cc Pp, 8. DS span, 9. DZ zero)______________ 22

8.6 View Display Scaling Values (10.VIEW DSV) __________________________________ 23

8.7 Linking Outputs to other Parameters (11. OUT Cc Pp, 12. LINK Cc Pp) ___________ 23

8.8 View Link Table (13.VIEW LINK) ___________________________________________ 25

8.9 Burnout Control (14.BURNOUT Cc Pp, 15.LEVEL level, 16.TIME time) ___________ 26

8.10 View Burnout (17.VIEW BURNOUT) ______________________________________ 27

8.11 Serial Protocol (18.MODBUS type)_________________________________________ 27

8.12 Slave Address (19.ADDRESS address) ______________________________________ 27

8.13 Baud Rate (20.BAUD baud) _______________________________________________ 28

8.14 Port Settings (21.PORT port setting)________________________________________ 28

8.15 Character Timeout (22.CH TIME)_________________________________________ 28

8.16 Display Timer (23.DISPLAY display)_______________________________________ 29

E-100 USERS GUIDE

Sensata Technologies Page 3 220808

8.17 Age Select (24.AGE age) __________________________________________________ 29

8.18 Restore Defaults (25.DEFAULTS)__________________________________________ 29

8.19 Modbus 32-bit float format (26.ENDIAN type) _______________________________ 29

9. ISOSLICE BUS________________________________________________________30

10. SERIAL DATA OPTIONS _______________________________________________31

10.1 RS-232___________________________________________ Error! Bookmark not defined.

10.2 RS-485___________________________________________ Error! Bookmark not defined.

10.3 Ethernet _______________________________________________________________ 32

11. ACCESSING THE E-100 DATA __________________________________________33

11.1 Reading Data Values_____________________________________________________ 33

11.2 Reading Scaling and Other Values _________________________________________ 35

11.3 Writing Output Values ___________________________________________________ 39

12. INSTALLATION_______________________________________________________42

13. TROUBLESHOOTING__________________________________________________42

13.1 Incorrect Reading _______________________________________________________ 43

13.2 Sensor Failure __________________________________________________________ 43

14. SPECIFICATIONS (@ 25°C)_____________________________________________43

E-100 USERS GUIDE

Page 4 220808

1. INTRODUCTION

1.1 Hardware Features

The E-100 Ethernet gateway module provides a straightforward method of

interfacing analog and digital process parameters to an RS-232, RS-485, or Ethernet

network. It can accept virtually every type of analog input signal from millivolts to

40Vdc, mA, thermocouples, RTD’s, etc with its universal input option,

Alternatively, it can be fitted to accept two high-level inputs. It can produce 2 types

of analog output: voltage and mA source.

A built-in display allows local monitoring of the individual inputs and outputs and

displays menu options when the unit is configured.

The unit can be powered by a DC voltage between 16 and 36Vdc or 16 and 32Vac.

The instrument is packaged in a compact 22.5mm wide enclosure which can be

mounted on a standard TS35 DIN rail.

The system can be expanded through the use of optional ISO-SLICE slice I/O

modules. These modules connect automatically via the DIN rail-mounted bus

connector, allowing the easy addition and removal of extra I/O.

For data logging applications the unit can be configured with large flash memory

and a real-time clock. This product is called the E-100-LOG.

For applications that require the connection of instruments with an RS-232/RS-485

port to an Ethernet network, the E-PORT variant is available. This has two

communications channels and allows any existing instrument with an RS-232/RS-

485 port to act as a slave on an Ethernet network.

1.2 Isolation Details

The E-100 has full 3 port isolation of 1000V between the Input Stage, Output Stage,

and Power Supply for functional reasons.

2. UNPACKING

The instrument should be carefully inspected for signs of damage that may have

occurred in transit. In the unlikely case that damage has been sustained, DO NOT

E-100 USERS GUIDE

Sensata Technologies Page 5 220808

use the instrument, but please retain all packaging for our inspection and contact

your supplier immediately.

3. QUICK START GUIDE

This example shows how easy it is to configure an E-100 with a 4-20mA Input and

0-10V Output and an Isoslice-2 on the Isoslice Bus.

Before starting, make sure the power supply, inputs, and outputs are

disconnected.

Open the E-100 case and slide out the PCB (see pages 6 and 7)

Set up the input switches to the required input type and range (see pages 8 to 14)

For 4-20mA Input, S1: 2,3,9,10,11,12 on and S2: 1,2,7,8 on (S2 closest to display)

Set up the output switch to mA or voltage (see page 19)

For 0-10V Output, the switch should be on (yellow switch closest to edge of PCB)

Refit the PCB into the housing and fit the complete unit onto the din rail.

Fit the Isoslice unit (configured as channel 2) to the din rail.

Connect up inputs, outputs and power then switch on (see page 6)

The E-100 will communicate with the Isoslice unit automatically at power up.

The Raise button will cycle through the available channels. Channel 1 is the E-100,

and channel 2 is the Isoslice-2. The Lower button cycles through the parameters.

Channel 1 parameter 1 is the Input and parameter 3 is the output. The values on

screen by default represent 0 to 100 %.

Access the main menu by pushing and holding both buttons until OK is displayed.

Calibrate the E-100 input by following the procedure in section 8.2

Calibrate the E-100 output by following the procedure in section 8.4

The scaling of the display input values can be changed by following the procedure

in section 8.5

By default, the output will correspond to the input. To change this, follow the

procedure in section 8.7.

To access the data remotely, refer to Section 11.

E-100 USERS GUIDE

Page 6 220808

4. CONNECTIONS

The E-100 is housed in a compact DIN rail mounting enclosure, with terminals,

arranged in 4 rows. The Communications ports are on the top and the sensor input

terminals and the power supply and analog outputs are on the bottom rows.

The diagram below shows how to connect to an E-100 with a single input, analog

output, and a serial port, either RS-232 or RS-485.

OUTPUT

PSU

SINGLE INPUT

16-36Vdc / 16-32Vac

+ve

- ve

0-10V 0(4)-20mA

Voltage Source

Current Source

+ve

- ve

24V Tx Supply

Input: mA, Volts, mV, T/C

4-20mA Sink

3 Wire RTD

4 Wire RTD

125R to 1K

2 Wire Pot

2 Wire RTD

1K to 100K

3 Wire Pot

2 Wire

Transmitter

7Ground

Serial Port

9RS-232 Receive or RS-485 A +ve

8RS-232 Transmit or RS-485 B -ve

E-100 USERS GUIDE

Sensata Technologies Page 7 220808

The diagram below shows how to connect to an E-100 with dual input, an analog

output, and an Ethernet port.

OUTPUT

PSU

DUAL INPUT

16-36Vdc / 16-32Vac

+ve

- ve

0-10V 0(4)-20mA

Voltage Source

Current Source

+ve

- ve

24V Tx Supply

Input 1: mA, Volts, mV, TC

4-20mA Sink

RJ45 Ethernet Port

+ve

- ve

Input 2: mA, Volts, mV, TC

2 Wire

Transmitter

24V Tx Supply

4-20mA Sink

2 Wire

Transmitter

E-100 USERS GUIDE

Page 8 220808

5. CONFIGURING THE SINGLE INPUT E-100 INPUT STAGE

See Section 6 for details of how to configure the dual input E-100.

The Single Input E-100 is an extremely versatile device that can support many

different types of input. The unit is configured by turning the power off, selecting

the internal switch settings required, and turning the power back on. Further options

are chosen using the menu system via the display.

To open the E-100, 2 catches just below the outer terminal blocks must be pushed in

gently, one at a time. The front of the case can then be pulled and the unit will

come out of the box.

On a single input E-100 there are 2 switch banks, S1 and S2, a link L201 and a

single switch S4 located inside the E-100 as shown below:

Switch S1, S2 and Link L201 configure the input type and range, and switch S4

configures the output type. The switch settings are explained in the next few pages.

The diagrams refer to switch positions 0 and 1, with 0 being OFF and 1 being ON.

This is illustrated in the picture above.

! WARNING !

DO NOT OPEN UNIT OR ADJUST SWITCHES WITH

POWER SUPPLY, INPUT OR OUTPUT CONNECTED

Press here gently

Switch S4

Switch S2

Switch S1

ON = 1

OFF = 0

Switch 10 is OFF

Switch 11 is ON

Switch 12 is OFF

OFF

Link L201

E-100 USERS GUIDE

Sensata Technologies Page 9 220808

5.1 Voltage Input:

Select the range from the table below and set Switch S1 to the required values.

Then select the required setting from the table below for switch S2.

Voltage

Range

1 2 3 4 5 6 7 8 9 10 11 12

0-1V 0 0 0 0 0 1 0 0 1 1 0 0

0-2V 0 0 0 1 0

0-4V 0 0 1 0 0

0-5V 0 1 0 0 0

0-7.5V 1 0 0 0 0

0-8V 0 0 1 1 0

0-10V 0 1 0 1 0

0-15V 1 0 0 1 0

0-20V 0 1 1 0 0

0-30V 1 0 1 0 0

0-40V 0 1 1 1 0

1-5V 0 1 0 0 1

-5 to +5V 1 1 0 0

-10 to +10V 1 1 0 1 0 1 0 0 1 1 0 0

Switch S1

VoltageRange

1 2 3 4 5 6 7 8 910 11 12

0-30V&0-40V

Ranges

0 0 1 1 0 0 1 1 0 0 0 0

0 0 1 0 1 0 1 0 0 0 0 0

AllotherRanges

ListedAbove

SwitchS2

! WARNING !

DO NOT OPEN UNIT OR ADJUST SWITCHES WITH

POWER SUPPLY, INPUT OR OUTPUT CONNECTED

E-100 USERS GUIDE

Page 10 220808

5.2 Current Input

Select the range from the table below and set Switch S1 to the required values.

Then select the required setting from the table below for switch S2.

mA Range

1 2 3 4 5 6 7 8 9 10 11 12

0-1mA 0 0 0 0 0 0 0 0 1 1 1 0

0-2mA 0 0 0 1 0

0-4mA 0 0 1 0 0

0-5mA 0 1 0 0 0

0-8mA 0 0 1 1 0

0-10mA 0 1 0 1 0

0-15mA 1 0 0 1 0

0-20mA 0 1 1 0 0

0-30mA 1 0 1 0 0

4-20mA 0 1 1 0 1

4-40mA 0 1 1 1 1

4-30mA 1 0 1 0 1

-5 to +5mA 1 1 0 0 1

-10 to +10mA 1 1 0 1 0 0 0 0 1 1 1 0

Switch S1

mA Range

1 2 3 4 5 6 7 8 9 10 11 12

1 1 0 1 0 0 1 1 0 0 1 0

transmitter

1 1 0 0 0 0 1 1 0 0 0 0

1 1 0 0 1 0 1 0 0 0 0 0

Unipolar Ranges

(e.g. 0-20mA,

4-20mA)

Switch S2

Bipolar Ranges

(e.g.

-10 to +10mA)

Using Internal 24V

Tx Supply for 4 to

20mA

! WARNING !

DO NOT OPEN UNIT OR ADJUST SWITCHES WITH

POWER SUPPLY, INPUT OR OUTPUT CONNECTED

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