Semaphore TBOX LT2-530 Series Manuel utilisateur

User's Guide

Cabling & Technical Specifications

Version 1.09

LT2

Version : 1.09 2

Certifications

FCC

CSA for US

and Canada

C-Tick

A-Tick

RoHS

Hazardous

Area

Class I,

Division 2

Disclaimer

Every effort has been made to ensure the accuracy of the information in this guide. However, Semaphore assumes no

responsibility for the accuracy of the information.

Product information is subject to change without notice.

Windows 2003, XP, VISTA, 2008, 7, 8, 10 are trademark of Microsoft Corp.

Internet Explorer is a trademark of Microsoft Corp.

 2012-2016 by

Edition: August 26, 2016

TWinSoft Version: 11.04

Author: Jean Burton

Drève Richelle, 161 - bâtiment M

B-1410 Waterloo

Version : 1.09 3

Important Safety Instructions

Read and understand all instructions. Save these instructions.

Read the instruction manual carefully before using the equipment and comply with the instructions that it

contains to avoid mistakes and to prevent any personal injury or damage to property.

WARNING: It is mandatory that this equipment is earthed by the rack. Connect the crimp terminal ring to the

earth with a stranded wire between 1.5 and 2.5 mm² inclusively. The cable must be crimped consistent with

rules of good practice.

Installation must be carried out by suitable, competent personnel, according to the steps and stated

specifications described in this manual.

Use only the approved color-coded wires for connecting to mains. The green/yellow colored wire can be only

used as earth wire.

This equipment has been designed for use only by qualified and instructed personnel in an industrial

environment. This equipment must be operated in a restricted access location according to IEC60950.

It is Safety Class III equipment, according to IEC classification; this equipment must be powered by a Safety

Extra Low Voltage (SELV).

This equipment has been designed to meet IEC60950-1 requirements (safety of information technology

equipment)

This equipment has been designed for indoor use in a Pollution Degree 2 environment (dry non-conductive

pollution).

The module must be fastened to the rack using a screw driver, with a recommended minimum torque of 0.5

Nm.

CAUTION – Never power the module when not fixed on the rack. Switch off and disconnect power before

removing the module from the rack.

Connection from the equipment to mains must be protected by a circuit breaker of 16 A on both line and

neutral.

CAUTION – To reduce the risk of fire, use only No. 26 AWG or larger telecommunication line cord.

Do not use your TBox in a wet environment.

Using this instrument in a way not specified by these instructions can impair the equipment safety. Do not

operate the instrument outside its rated supply voltage and environmental ranges.

Do not open power supply unit. There are no user serviceable parts inside.

Do not connect or disconnect any connector when powered.

Protect your TBox from environmental hazards such as dirt, dust, food, liquids, excessive temperature, and

sunlight overexposure.

Keep your TBox away from direct or excessive moisture or rain and extremely hot or cold temperatures to

ensure that the TBox is used within the specified operating range.

CAUTION – Risk of explosion if battery is replaced by an incorrect type or is incorrectly installed. Be careful to

insert the battery with the right polarity. Dispose of used batteries according to the local regulations.

This equipment is suitable for use in Class I, Division 2, Groups C-D

WARNING: Do not open the box in explosive atmosphere

Canada

The TBox LT2 must be mounted in a suitable protective enclosure, which incorporates means to allow for field

wiring connections in accordance with Section 18 of the Canadian Electrical Code (CEC), Part I, where the suitability

of the final combination is to be determined by CSA or the Inspection Authority having jurisdiction.

Version : 1.09 4

Environmental Considerations

Battery Disposal

! CAUTION: There is a danger of a new battery exploding if it is incorrectly installed. Replace the

battery only with the same or equivalent type recommended by the manufacturer. Do not dispose of

the battery along with household waste. Contact your local waste disposal agency for the address of

the nearest battery deposit site.

Your TBox uses a lithium coin cell battery. The lithium coin cell battery is a long-life

battery, and it is very possible that you will never need to replace it. However, should

you need to replace it, see chapter 19.2 for instructions.

General Precautions in Cabling

To avoid electrostatic discharge, drain off electrostatic charges by touching a know earth

immediately before handling TBox, touching front plate toggle switch, connectors or cables.

Ethernet cabling must be with Shielded SFTP cable to guarantee class B immunity.

Cabling of Inputs/Outputs, RS232 connections, GSM antennas cannot exceed 30 m., neither leave

the building without surge protection.

Cabling to DC power, PSTN modem and RS485 can exceed 30 m.

In case of DC power to a distribution network, it is mandatory to use a surge protection.

Certifications

SAFETY CSA

CEBEC

CAN/CSA C22.2 No 60950-1-07

ANSI/UL 60950-1:2005 (2nd edition)

IEC 60950-1:2005 + corrigendum 2006 + A1:2009

EMC

EN 61000-4-2:1995 + A1:1998 + A2:2001

EN 61000-4-8:1993 + A1:2001

EN 61000-4-3:2002 + A1:2002 + A2:2005

EN 61000-4-11:2004

EN 61000-4-4:1995 + A1:2000 + A2:2001

EN 55011:1998 + A1:1999 + A2:2002

EN61000-4-5:2006

EN 61326-1:2006

EN 61000-4-6:1996 + A1:2000 + A2:2005

FCC

CFR47: 2005 (Part15 Sub Part B)

EN55011: 1998 +A1, A2

Low Voltage directive: 2006/95/EC

Electromagnetic Compatibility Directive: 2004/108/EC

C-TICK

ACMA N3413

A-TICK

AS/ACIF S042.1:2006

AS/ACIF S042.3:2005

RoHS

Class I, Division 2

Gr. A, B, C, D - T4

CSA Std C22.2 No 0-M1991 - General Requirements – Canadian Electrical Code Part II

CSA Std C22.2 No 142-M1987 - Process Control Equipment

CSA Std C22.2 No 213-M1987 – Non Incendive Electrical Eqpt for Use in CI, Div 2 Hazardous Loc.

UL 916 (4th Edition) - Energy Management Equipment

ANSI/ISA–12.12.01–2007 – Non incendive Electrical Eqpt. for Use in CI and II, Div 2 and Cl III, Div 1

and 2 Hazardous (Classified) Locations

CAN/CSA C22.2 No. 60950-1-07 - Information Technology Eqpt – Safety – Part 1: General Rqmts

ANSI/UL 60950-1, 2nd Edition - Information Technology Equipment – Safety – Part 1: General Rqmts

Version : 1.09 5

TABLE OF CONTENTS

PRESENTATION...................................................................................................... 11

1. How to use this manual?............................................................................................14

1.1. What is in the manual? ...............................................................................................14

1.2. What is not in the manual?.........................................................................................14

2. The Hardware Models................................................................................................15

2.1. LT2-530-x .....................................................................................................................15

2.2. LT2-532-x .....................................................................................................................15

2.3. LT2-540-x .....................................................................................................................15

2.4. LT2-542-x .....................................................................................................................16

HARDWARE ......................................................................................................... 17

3. Installation of the TBox-LT2........................................................................................18

3.1. Installation of the Rack on a DIN rail ..........................................................................18

3.2. Installation on a wall...................................................................................................18

3.3. Earthconnection ..........................................................................................................18

3.4. Cabling ........................................................................................................................19

TWINSOFT - GETTING STARTED ................................................................................ 21

4. Installation of TWinSoft .............................................................................................22

4.1. System requirements...................................................................................................22

4.2. Installation of the CD-ROM .........................................................................................23

4.3. Programs of ‘TWinSoft Suite’......................................................................................25

5. Starting TWinSoft ......................................................................................................26

5.1. Wizard .........................................................................................................................27

5.2. Communicating with TBOX LT2 ....................................................................................28

5.3. PC Communication Set up...........................................................................................28

5.3.1. Communication possibilities of TWinSoft ...................................................................... 29

5.3.2. IP setting of PC................................................................................................................ 29

5.3.3. IP setting of TWinSoft..................................................................................................... 31

5.4. Factory IP address - changing IP address....................................................................32

5.5. Testing communication ...............................................................................................33

5.6. Reset of TBox LT2.........................................................................................................34

5.6.1. Global reset of TBox LT2 ................................................................................................. 34

5.6.2. Working Modes Available with Toggle Switch................................................................ 34

5.7. Sending ‘Operating System’ ........................................................................................35

5.8. LED « RUN »................................................................................................................35

5.9. Saving and Sending a Program ...................................................................................36

5.9.1. Saving a document – Backup document ........................................................................ 36

5.9.2. Compiling an application................................................................................................ 36

5.9.3. Sending an application ................................................................................................... 37

TWINSOFT - PROGRAMMING................................................................................... 39

6. Introduction ..............................................................................................................40

7. RTU properties ..........................................................................................................41

7.1. General properties ......................................................................................................42

7.2. Add-ons .......................................................................................................................43

7.3. Protection....................................................................................................................43

7.4. IP Security....................................................................................................................44

7.4.1. Firewall ........................................................................................................................... 44

7.4.2. HTTPS.............................................................................................................................. 44

7.4.3. SSH.................................................................................................................................. 45

Version : 1.09 6

7.5. Info properties.............................................................................................................45

7.6. Advanced.....................................................................................................................45

7.6.1. Start/Stop ....................................................................................................................... 45

7.6.2. Alarms............................................................................................................................. 47

7.6.3. Sampling Tables .............................................................................................................. 50

7.6.4. Temperature ................................................................................................................... 50

7.6.5. ModBus Transactions ..................................................................................................... 51

7.6.6. Ports................................................................................................................................ 51

7.6.7. TCP/IP ............................................................................................................................. 52

7.6.8. Environment variables.................................................................................................... 53

7.6.9. Power Fail ....................................................................................................................... 54

7.6.10. Web and Report.............................................................................................................. 54

7.6.11. Plug&Go.......................................................................................................................... 55

8. Resources..................................................................................................................56

8.1. The CPU Card...............................................................................................................56

8.2. Communication Ports..................................................................................................56

8.2.1. Communication ports tabs ............................................................................................. 57

8.2.2. Serial ports...................................................................................................................... 57

8.2.3. Ethernet.......................................................................................................................... 58

8.2.4. GSM 3G modem ............................................................................................................. 58

8.2.5. USB ................................................................................................................................. 63

8.3. Communication Variables ...........................................................................................64

8.3.1. Digital Communication Variable..................................................................................... 64

8.3.2. Analog Communication Variable .................................................................................... 65

8.4. Groups of I/Os .............................................................................................................67

8.5. System variables..........................................................................................................68

8.5.1. Digital System Variables.................................................................................................. 68

8.5.2. Analog System Variables................................................................................................. 70

8.6. Timers & Counters.......................................................................................................74

9. Tags & Variables ........................................................................................................75

9.1. Physical I/O..................................................................................................................76

9.1.1. Analog I/O....................................................................................................................... 77

9.2. Internal Variables (Registers) ......................................................................................78

9.2.1. Digital Internal Variable.................................................................................................. 78

9.2.2. Analog Internal Variable ................................................................................................. 79

9.2.3. Text Internal Variable...................................................................................................... 80

9.3. ModBus address..........................................................................................................81

9.3.1. ModBus address of System Variables............................................................................. 81

9.4. Tags - Presentation / Write .........................................................................................82

9.5. Run Time Parameters..................................................................................................83

9.5.1. Modbus Device............................................................................................................... 83

9.5.2. Alarm Parameters........................................................................................................... 83

9.5.3. Datalogging Parameters ................................................................................................. 84

9.5.4. IP Parameters.................................................................................................................. 84

9.5.5. GSM/GPRS Parameters................................................................................................... 85

9.5.6. RTU Properties................................................................................................................ 86

10. IP Parameters.........................................................................................................87

10.1. ISP configuration .....................................................................................................88

10.2. FTP(S) Server............................................................................................................89

10.3. SFTP Server ..............................................................................................................90

10.4. SMTP(S) Server ........................................................................................................91

10.4.1. About SMTP Redundancy............................................................................................... 92

Version : 1.09 7

10.5. POP3 Server.............................................................................................................92

10.5.1. Alarm Acknowledgment through POP3.......................................................................... 93

10.6. NTP Server ...............................................................................................................94

10.6.1. Time accuracy................................................................................................................. 94

10.7. DynDNS....................................................................................................................95

10.7.1. How to configure DynDNS in TBox ................................................................................. 95

10.8. Virtual Server...........................................................................................................97

10.9. IP Bridge ..................................................................................................................98

10.9.1. Introduction.................................................................................................................... 98

10.9.2. Configuration.................................................................................................................. 98

10.9.3. Example with MS-CPU32X.............................................................................................. 99

10.9.4. Sending Configuration through a Bridge ...................................................................... 100

10.11. Trace Log ...............................................................................................................101

11. IP Security............................................................................................................ 102

11.1. VPN........................................................................................................................102

11.1.1. Introduction.................................................................................................................. 102

11.1.2. How does OpenVPN work ? ......................................................................................... 102

11.2. Firewall ..................................................................................................................105

11.2.1. Firewall “Input” ............................................................................................................ 105

11.2.2. Firewall “Forward” ....................................................................................................... 107

12. Alarms ................................................................................................................. 109

12.1. Introduction ...........................................................................................................109

12.2. Digital Alarm Condition .........................................................................................110

12.3. Analog Alarm Condition ........................................................................................112

12.4. Recipients ..............................................................................................................114

12.5. Group of Recipients ...............................................................................................117

12.6. Messages...............................................................................................................117

12.6.1. SMS coding ................................................................................................................... 118

12.6.2. Value of Tag in a message............................................................................................. 118

12.7. Alarm Timetables ..................................................................................................119

12.7.1. Time Slices.................................................................................................................... 119

12.7.2. Holidays ........................................................................................................................ 119

12.7.3. Timetables .................................................................................................................... 120

12.8. Alarms Table ..........................................................................................................121

12.8.1. Columns description..................................................................................................... 121

13. ReadSMS/POP3 embedded .................................................................................. 122

13.1. Introduction ...........................................................................................................122

13.2. Acknowledgment of an alarm by sending data to the RTU...................................123

13.2.1. Message sent by TBox .................................................................................................. 124

13.2.2. Acknowledgment by sending a SMS............................................................................. 124

13.2.3. Acknowledgement by sending an e-mail ..................................................................... 124

13.3. Controlling the RTU using SMS message or POP3.................................................125

13.3.1. Using pre-defined messages(-)................................................................................... 125

13.3.2. Writing Tag with Direct addressing ( W )..................................................................... 126

13.3.3. Writing Tag with Indirect addressing – analog ( N )..................................................... 126

13.3.4. Writing Tag with Indirect addressing - digital ( D ) ...................................................... 126

13.3.5. Access Protection ( P ) ................................................................................................. 127

13.3.6. Acknowledgment ( A ) ................................................................................................. 127

13.3.7. SET a digital Tag ( S ) .................................................................................................... 128

13.3.8. RESET a digital Tag ( R )................................................................................................ 128

13.3.9. Writing minutes since midnight into a register ( h ).................................................... 128

13.4. Automatic Update of a Recipient’s tel. number ....................................................129

Version : 1.09 8

13.5. ReadSMS status.....................................................................................................129

13.6. Get Message in Text Tag........................................................................................130

14. Datalogging.......................................................................................................... 131

14.1. Introduction ...........................................................................................................131

14.2. The chronologies ...................................................................................................133

14.2.1. Digital chronologies...................................................................................................... 133

14.2.2. Analog chronologies..................................................................................................... 133

14.3. The sampling tables...............................................................................................134

15. ModBus Transactions ........................................................................................... 136

Introduction..........................................................................................................................136

15.1. Creating a Remote Device .....................................................................................136

15.2. Creating a ModBus Transaction ............................................................................137

15.3. ModBus Transactions through modem .................................................................139

15.4. Timing configuration of ModBus Transactions .....................................................139

16. Periodic Events..................................................................................................... 140

17. Protection (Access security).................................................................................. 142

17.1. Access Protection on Communication Ports..........................................................142

17.1.1. ModBus Protection....................................................................................................... 142

17.1.2. Monitoring Access Level............................................................................................... 144

17.1.3. ReadSMS protection..................................................................................................... 144

17.1.4. HTTP Protection............................................................................................................ 145

17.1.5. ModBus TCP protection on socket ............................................................................... 146

17.1.6. FTP Protection .............................................................................................................. 147

17.1.7. Advanced IP Configuration ........................................................................................... 147

17.2. Document protection.............................................................................................147

17.2.1. TWinSoft Document Protected .................................................................................... 147

17.3. Password utility .....................................................................................................148

17.4. Login/Logout .........................................................................................................149

17.4.1. With TWinSoft .............................................................................................................. 149

17.4.2. With Browser................................................................................................................ 150

17.5. Deactivating protection.........................................................................................150

17.6. Deactivating protection of TWinSoft document....................................................150

TECHNICAL SPECIFICATIONS - CABLING ...................................................................... 151

18. Front panels......................................................................................................... 152

18.1. LT2-530-xx..............................................................................................................152

18.2. LT2-532-xx..............................................................................................................153

18.3. LT2-540-xx..............................................................................................................154

18.4. LT2-542-xx..............................................................................................................155

19. Technical specifications ........................................................................................ 156

19.1. Common to all models...........................................................................................156

19.2. Lithium Battery Implementation ...........................................................................158

19.3. Micro SD Card Implementation .............................................................................159

19.4. Toggle Switch (Working modes) ............................................................................159

19.5. GSM-3G (optional).................................................................................................160

19.5.1. SIM card insertion ........................................................................................................ 160

19.5.2. Antennas....................................................................................................................... 161

19.5.3. Antenna Surge Arrestor................................................................................................ 162

19.6. RS232 (optional) ....................................................................................................162

19.7. I/O..........................................................................................................................163

20. Cabling................................................................................................................. 166

Version : 1.09 9

20.1. Power Supply .........................................................................................................166

20.2. RS232 (standard) ...................................................................................................166

20.3. RS232 (optional) ....................................................................................................167

20.4. RS485.....................................................................................................................168

20.5. Ethernet .................................................................................................................169

20.6. Digital Inputs - Counter inputs...............................................................................170

20.7. Digital Outputs ......................................................................................................171

20.8. Analog Inputs – Current/Voltage...........................................................................172

20.9. Analog Inputs – Temperature (Pt 1000) ................................................................173

20.10. Analog outputs – Current ......................................................................................174

APPENDIXES....................................................................................................... 175

Appendix A. Licenses ..................................................................................................... 176

A.1. The Evaluation mode ....................................................................................................176

A.2. The Dongle ....................................................................................................................176

A.3. The Code (License) ........................................................................................................176

A.4. The TWinSoft LITE .........................................................................................................176

Appendix B. Time in RTU ............................................................................................... 177

B.1. Time in TBox LITE ..........................................................................................................177

The RTC (Real Time Clock) ............................................................................................................ 177

UTC Time ...................................................................................................................................... 177

TBox LITE Time setting.................................................................................................................. 177

Day Light Saving (Winter/Summer time)...................................................................................... 178

B.2. Data logging..................................................................................................................178

Chronologies................................................................................................................................. 178

Sampling tables ............................................................................................................................ 178

Periodic events ............................................................................................................................. 178

B.3. System variables associated .........................................................................................179

B.4. Summary .......................................................................................................................179

Appendix C. Plug & Go................................................................................................... 180

Appendix D. Pack & Go .................................................................................................. 183

D.1. Presentation..................................................................................................................183

D.2. Pack...............................................................................................................................183

D.3. Unpack ..........................................................................................................................184

Appendix E. ModBus Rerouting...................................................................................... 186

E.1. Presentation ..................................................................................................................186

E.2. Routing using TWinSoft.................................................................................................186

E.3. Possibilities of Routing ..................................................................................................188

Appendix F. IP forwarding, NAT, Virtual Server ............................................................... 189

Appendix G. Terminal mode........................................................................................... 191

Appendix H. Precautions In Cabling................................................................................ 193

H.1. Cabling to Spring-Cage Terminal Blocks .......................................................................193

H.2. Cabling Analog Inputs...................................................................................................193

INDEX............................................................................................................... 195

Version : 1.09 10

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