SEFRAM SET100DP Manuel utilisateur
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Technical brochure
FI 72.0483.0720E
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Outputs SV AC version
Not ATEX version ATEX version
ABS Box PC Box
PLACE GUTENBERG - 59175 TEMPLEMARS (France)
Tel: +33(0)3 20 60 49 49 - Fax: +33(0)3 20 95 59 62
Email: contact@sefram.eu Web: www.sefram.eu
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SOMMAIRE :
DESCRIPTION :
The SET100DP is an adjustable device for control and full
automatization of declogging equipment, whose declogging is
done by pressured air injections.
It can perform various functions: declogging sequence, filter load
loss measurement, compressed air pressure measurement, dust
rejection monitoring associated with our CDM dust probe,
communication with the outside.
Permanent control of differential pressure and compressed air
allows an optimal efficiency according to the whole parameters, for
any type of exploitation and product.
It is equipped with:
- 18 outputs for solenoid valves (SV).
- electric default control.
- 4 AON inputs (run order, compressed air control,
accelerated running, forced running)
- 4 relay outputs for fault or alarm reports, running report, run
order report.
Depending equipment :
- The number of solenoid outputs can be extended. Possibility
of obtaining up to 162 SV outputs with 8 additional SV
extension boxes.
- Differential pressure sensor for load loss dP measurement
- Analog output 4-20mA for the report of the load loss dP
measurement information.
- Pressure sensor for measuring compressed air A/C.
- Analog output 4-20mA for the report of the compressed air
A/C measurement.
- Communication with CDM dust rejection control
- External communication via MODBUS RTU fieldbus.
Possibility of external gateway to other bus for example
PROFIBUS DP.
The device is adjustable, according to the use of it, with several
levels, protected by passwords.
All the running parameters can be seen and adjusted on the
front panel of the device, thanks to a graphic colour touch screen
Interface is multilingual.
Evolution of the declogging cycle, the running defaults and the
pressure load loss measure are clearly displayed and detailed.
The load loss dP and compressed air measurements, dust
rejection are also displayed and a graphical representation
allowing to follow their evolutions.
Note: this manual is based on a completely equipped device: the
functions and terminal blocks of options not present are not to be
taken into account.
Page
- DESCRIPTION
2
- CHARACTERISTICS
3
- DIMENSIONS AND MOUNTING
5
- PROTECTION
11
- CONNECTIONS
14
- USER INTERFACE
Main page
Load loss dP page
Compressed air A/C page
Rejection CDM
Sequencer informations page
Main menu page
Language page
Security levels page
Parameters menu page
Sequencer parameters page
Load loss dP parameters page
Output 4-20mA dP parameters page
Compressed air A/C parameter page
Output 4-20mA A/C parameter page
Fan parameters page
Rejection control CDM parameters
SV extension parameters page
Customer COM parameters page
Manual running page
System info page
19
19
21
22
23
24
25
25
26
27
28
29
30
31
33
34
35
36
37
38
39
- RUNNING
39
- FAULTS
40
- AON INPUTS
41
- RELAY OUTPUTS
41
- WARNING
42
- CALIBRATION
42
- WARRANTY
42
- CERTIFICATE
42
- GENERAL INSTRUCTIONS OF
SAFETY, ASSEMBLY,
COMMISSIONNING AND
MAINTENANCE
43
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CARACTERISTIQUES :
- Supply voltage (nominal voltage) :
Depending version:
115V/230V 10 % 50-60 Hz
24V/48V 10 % 50-60 Hz
- Consumption (nominal current) maxi :
5VA + SV consumption
- Protection :
By fuses 5x20mm (see table 1)
- Tension électrovannes:
According supply voltage (see table 1)
24V/48V/115V/230V 50-60Hz
Depending version Pmax 25VA or 45VA
(ATEX version: only 25VA)
(Pmax : 45VA only available if version with SV connection by
multiconductor cable ; the choice is made at the order)
- AON inputs characteristics:
voltage : 24VDC supplied by the device
Load current +/- 1mA
- Relay contact characteristics :
Dry contact. max: 125VAC/0.3A - 30VDC/1A
(to be protected by user)
- Ambient operating temperature :
not ATEX version : -20° à 60°C
ATEX version : -20°C à 55°C
- Storage temperature :
-20° to 70° C
- Box :
ABS material - IP65 (not ATEX version)
PC material - IP65 (ATEX or not ATEX version)
- Display :
Touch screen / size 4.3 inches / resolution 480x272
65536 colours / Buzzer
SEQUENCER :
- maxi outputs quantity
not ATEX version : 18
(possibility version with connection of two SV per output if SV
connection by multiconductor cable, the choice is made at order
; so 36 SV)
ATEX version : 18
Expendable to 162 (with adjunction of 8 extensions of 18)
- activation time of an output (T1)
from 3/100th to 255/100th of a second
- idle time between two outputs (T2 / T2A)
from 1 to 255 seconds
- rest time between two cycles (T3)
from 0 to 255 minutes
- forced declogging time (T4)
from 0 to 255 hours
- Number of cycles if fan stopped
from 0 to 255 cycles
- Number of cycle in manual operation
from 0 to 255 cycles
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LOAD LOSS DP MEASURE :
- Scale
0-500 daPa
Display accuracy : 1 daPa
- maxi pressure
1400 mbar
- accuracy
1.5% on sensor maxi scale (100 mbar)
→ from 0 to 50°C this accuracy takes into consideration linearity,
hysteresis, temperature and repetitivity effects
- humidity
0% to 95% RH –not condensed
- response time dP order
1 second
- response time alarm high/low/T2A threshold
5 seconds
- 4-20mA output
Integrated supply, not isolated - Maxi load : <500 Ohms
COMPRESSED AIR PRESSURE MEASURE
A/C
- Scale
0 - 6 Bar
Display accuracy : 0.1 Bar
- maxi pressure
17 Bar
- accuracy
1.5% on sensor maxi scale (10 Bar)
→ from 0 to 50°C this accuracy takes into consideration linearity,
hysteresis, temperature and repetitivity effects
- humidity
0% to 95% RH –not condensed
- response time operating threshold
1 second
- response time low alarm
5 seconds
- 4-20mA output
Integrated supply, not isolated - Maxi load : <500 Ohms
COMMUNICATION WITH EXTERIOR
(CUSTOMER COM):
- protocol
MODBUS –RTU
RS485 (2 wires) - not isolated
Note : External gateway available to other type of network.
- ID
from 1 to 147
- speed
2400, 4800, 9600, 19200, 38400, 57600 or 115200 bauds
- Type
8N1, 8N2, 8E1 or 8O1
COMMUNICATION WITH DUST REJECTION
CONTROLLER CDM:
- type
RS485 (2 wires) –not isolated
- supply
The 24VDC power supply required for the CDM is provided by
the device
+ fuse protection 5x20mm - 250mA fast
COMMUNICATION WITH SV EXTENSION
BOXES:
- type
RS485 (2 wires) –not isolated
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DIMENSIONS AND MOUNTING MOUNTING (not ATEX version) :
Main Box / front side, right side and left side :
1
dP + pressure connection
(dirty air side)
Connection for 6/8mm tube
2
dP - pressure connection
(clean air side)
Connection for 6/8mm tube
3
Compressed air pressure connection
Connection for 4/6mm tube (A/C)
4
ISO16 : 4-20mA output dP
5
ISO16 : 4-20mA output A/C
6
ISO16b : AON input I1
7
ISO20b : relay outputs
8
ISO16b : AON input I2
9
ISO16b : AON input I3
10
ISO16b : AON input I4
11
ISO20 : supply
12
ISO16b : extension com
13
ISO16b : CDM com
14
ISO16b : customer com
On the underside of the box:
SV connection area
see next page
Tightening capacity of glands :
ISO 16
from 4 to 8 mm
ISO 16b
from 5 to 10 mm
ISO 20
from 7.5 to 13 mm
ISO 20b
from 9.5 to 15 mm
ISO 25
from 13 to 19 mm
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Main Box ou SV Extension Box / undersize of the box:
Individual cables
version
(1 common
+ ground per SV)
18xISO16
Multiconductors cables
version
(3 common
+ 3 ground for 3x6 EV)
3xISO20b
Multiconductors cables
version
if version with possibility
of connection of two SV
per output
if version
pmax SV: 45VA
(6 common
+ 6 ground for
6x6 EV)
6xISO20b
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SV extension box :
1
ISO20 : supply
2
ISO16b : extension com input
3
ISO16b : extension com output
Main box or SV extension box / behind side of the box:
On the underside of the box:
SV connection area
see previous page
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DIMENSIONS AND MOUNTING (ATEX version) : Only version SV Pmax=25VA
Main Box /front side, right side and left side :
On the underside of the box:
SV connection area
see next page
1
2
3
4
5
6
7
8
9
10
11
12
13
14
1
supply
2
extension com
3
CDM com
4
customer com
5
dP - pressure connection
(clean air side)
Connection for 6/8mm tube
6
dP + pressure connection
(dirty air side)
Connection for 6/8mm tube
7
Compressed air pressure connection
Connection for 4/6mm tube (A/C)
8
4-20mA output dP
9
4-20mA output A/C
10
AON input I4
11
relay outputs
12
AON input I2
13
AON input I3
14
AON input I1
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Main Box or extension SV box / undersize of the box:
Individual cables
version
(1 common
+ ground per SV)
18xISO16
Multiconductors cables
version
(3 common
+ 3 ground for 3x6 EV)
3xISO20b
Clamping capacity of the cable glands:
Identify the cable glands used by the markings on the cable glands and refer to the tightening capacity of the cable
glands specified in the instructions of the cable gland manufacturer (document supplied with brochure + ATEX
instructions).
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SV extension box : front side, right side and left side (note : undersize of the box →same as main box)
1
supply
2
extension com input
3
extension com output
1
2
3
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