Sealey PS9821 Manuel utilisateur
INSTRUCTIONS FOR
HYDRAULIC BEARING SEPARATOR/PULLER
MODEL NO: PS9821
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
I
MPORTANT:
PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGEAND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
WARNING!Ensure all Health and Safety, local authority, and general workshop practice regulations are strictly adhered to when
using tools.
8DO NOT use tools if damaged or worn.
9Maintain the tools in good and clean condition for best and safest performance.
9Ensure all threads are clean and well lubricated.
9Always check that puller is correctly assembled and is square with the workpiece.
9If vehicle is raised, ensure it is adequately supported with axle stands, ramps, etc. as appropriate.
9Wear suitable clothing to avoid snagging. DO NOT wear jewellery. Tie back long hair.
9Wear approved eye protection. A full range of personal safety equipment is available from your Sealey stockist.
9Where possible shield workpiece with canvas or similar to provide protection against failed parts.
8DO NOT heat puller jaws when heating a gear or bearing as this will affect the temper and, therefore, the strength of the material.
8DO NOT use any tool or lever to turn the ram tommy bar, use hand effort only.
8DO NOT hit workpiece, or ram, with a hammer if workpiece has not moved with maximum puller force applied. Use a larger capacity puller.
8Account for all tools and parts being used and DO NOT leave them in or on the vehicle.
▲IMPORTANT:Always refer to the vehicle manufacturer’s service instructions, or proprietary manual, to establish the correct procedure
and data. These instructions for use are provided as a guide only.
2. INTRODUCTION
Forged steel 3 way bearing separator and gear puller set. Operated with supplied 10tonne hydraulic ram or manual force screw. Features a
selection of extension rods depending on reach required.
3. SPECIFICATION
Model no:................................................................. PS9821
Puller leg reach:.........................................................160mm
Puller leg size/spread:................................................190mm
Separator capacity:.................................................30-84mm
Extension rods (x4):............................... 15, 65, 185, 340mm
Manual thrust screw length: ....................................210mmC
4. CONTENTS
PS9821 Issue:3 (H,4,F) - 14/03/18
Original Language Version
© Jack Sealey Limited
Part no. Description
PS9821.01 Hydraulic ram 10tonne
PS9821.02 Triple beam
PS9821.03 Bearing separator 30-84mm
PS9821.04 Puller leg (set of 3)
PS9821.05 Force screw 210mm
PS9821.06 Central nut
PS9821.07 Extension rod 15mm (set of 3)
PS9821.08 Extension rod 65mm
PS9821.09 Extension rod 185mm
PS9821.10 Extension rod 340mm
PS9821.11 Ram repair kit
SN10.S M10 nut
FWM10.S M10 washer
PS9821.BMC Blow mould case
Refer to
instruction
manual
Wear eye
protection
5. OPERATION
WARNING! Ensure that you read, understand and apply the safety instructions in Section 1.
5.1. Conrmthattheworkpieceisretainedbyinterferencet(parallelortaper)only.
5.2. Assembletheappropriatepuller,seeg.2,andadjustT-handle(g.1.A)sothattommybar(g.1.B)isapproximately80mm(3”)
abovetopofram,seeg.1.
5.3. Fit the puller claws behind the workpiece and then screw ram body down,with centre adaptor over piston end, until centre adaptor
point locates in end of shaft from which workpiece is to be pulled.
5.4. Turn T-handle clockwise, by hand only, to pull workpiece from shaft.
5.5. DO NOTscrewT-handleinfurtherthan25mm(1”)fromendoftheram(seeg.1).Ifworkpiecerequiresadditionalmovementthen
unscrew T-handle to 80mm from end of ram, screw ram body down so that centre adaptor again contacts shaft and then continue
to draw workpiece up shaft.
IMPORTANT: The maximum safe load for the puller can be achieved by hand effort alone. The use of tools or levers on the
tommy bar to increase the load will damage the puller and may result in injury.
Such misuse will also invalidate the warranty.
If the workpiece does not move, with maximum puller force applied, DO NOT hit it, or the puller, in an attempt to free it.
Damage to puller/workpiece and personal injury may result: use a larger capacity puller.
6. MAINTENANCE
6.1. Keep all items clean and lightly oiled. Keep all threads free
from grit and lubricate the ram regularly.
6.2.
Store the ram in the closed position to prevent piston surface corrosion.
6.3. TO CHANGE OIL IN RAM
▲IMPORTANT: The hydraulic system operates on a specially
formulated oil which must be replaced from time to time.
Use Sealey Hydraulic Jack Oil, available from your
authorised Sealey stockist. Quote model number:
HJO500MLS for 1 x 500ml bottle or PS982/OIL for 15grms
of oil for a single refill.
WARNING! Use of any other oil in ram may cause ram to fail
and will invalidate your warranty. Wear appropriate eye,
face and hand protection.
6.3.1. Dismantlebyremovingtheramcover(g.3.2)withsoftjaw
grips (fig.3.A) (body may have to be held in a soft jaw vice,
ensure body thread is not damaged). Caution! The cover is
spring loaded, take care when removing. Remove components
2, 3, and 4 from the cylinder carefully.
6.3.2. ScrewT-handle(g.4.5)downasfarasitwillgo,thenunscrew
and remove it from the body (fig.4.5).
6.3.3. Pushanarrowscrewdriver(g.4.9),orarodofappropriate
diameter, down the small opening in head of ram (B), in order to push components 6, 7, and 8, plus the oil, out of the main cylinder.
Note: A medium force may be required.
6.3.4. Remove remaining oil from main cylinder, clean all components and replace any showing signs of damage or wear.
6.3.5. Takesmallsealandpiston(g.5.7&8)andgentlypushthemdownthenarrowboreofthecylinderensuringthemetalpiston(8)
isrst,withtheconcavefacepointinginthedirectionoftheT-handle,andtheseal(g.5.7)second,with the widest part of the seal
facingupwardstowardsthemaincylinder(g.5).Pushintoboreasfaraspossible.
Fig.2
Fig.1
g.8
Original Language Version
© Jack Sealey Limited
g.4 g.5 g.6 g.7
g.3
PS9821 Issue:3 (H,4,F) - 14/03/18
6.3.6. Pour15grmsofoilintothebore(g.6).Insertlargerseal(g.7.6)asshown,withthewidestpartofthesealfacingdownwardsinto
thebore.Pushdownintomaincylinderasfaras‘X’(g.7)followedbypiston(g.7.4)andspring(g.7.3).
6.3.7. Ret(donotovertighten)ramcover(g.7.2)andreplaceT-handle(g.7.5).
WARNING!The correct orientation of pistons and seals in the ram is critical.
6.3.8. Screw T-handle into ram until it contacts small piston and then turn a further two or three times.
6.3.9. RemoveT-handleandrmlybouncetherampiston(g.8)onahard,butnon-damaging,surface6to10timestoconsolidatetheoil.
Replace the T-handle, wipe clean and the ram is ready for use.
Aramrepairkitisavailable,quotepartnumber:PS9821.11.Oilneedstobeobtainedaswell.Asingle15grmrellofoilmaybe
obtained by quoting Part No.PS982/OIL.
Original Language Version
© Jack Sealey Limited PS9821 Issue:3 (H,4,F) - 14/03/18
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 sales@sealey.co.uk www.sealey.co.uk
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without
prior notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
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