Scott Scotty 5000 Manuel utilisateur
Copy No.:
Instruction Manual
Model No. : Scotty 5000.................
Year of Manufacture : 2006.......
Manufactured by :..........
Document Number : F--9999--8........
Issue : 1.....................
Date of Issue : August 2006..............
ISSUE NOTE
This is Issue 1; Date of Issue: August 2006
Copyright 2006
I
F--9999--8 Issue 1
TABLE OF CONTENTS
1 INTRODUCTION AND SAFETY 1--1........................................................
1.1 Introduction 1--3....................................................................
1.1.1 Scotty 5000 Machine Specifications and Utility Requirements 1--4.......................
1.2 General Safety Guidelines 1--6.......................................................
1.3 Safety Features 1--7.................................................................
1.3.1 Emergency Stop 1--7.............................................................
1.3.2 Stop and Safe 1--7...............................................................
1.3.3 Main Power Switch 1--8...........................................................
1.3.4 Compressed Air Valve 1--8........................................................
1.3.5 Guards and Covers 1--9...........................................................
1.3.6 Safety Devices 1--9...............................................................
1.4 Warnings, Cautions & Notes 1--10.....................................................
1.4.1 Warnings 1--10....................................................................
1.4.2 Cautions 1--10....................................................................
1.4.3 Notes 1--10.......................................................................
1.5 Warnings 1--11.......................................................................
1.5.1 Heat Hazards 1--11................................................................
1.5.2 Electrical Shock Hazards 1--11......................................................
1.6 Safety Procedures 1--12..............................................................
1.6.1 Compressed Air Valve 1--12........................................................
1.6.2 Safety Devices 1--12...............................................................
1.6.3 Appropriate Dress 1--12............................................................
1.6.4 Keep Area Clean 1--13.............................................................
1.6.5 Grease and Oil 1--13..............................................................
1.6.6 Manual Usage 1--13...............................................................
2 INSTALLATION 2--1......................................................................
2.1 Installation Requirements 2--3........................................................
2.1.1 Pre-Installation Requirements 2--4..................................................
2.1.2 Uncrating & Placement 2--5........................................................
3 OPERATION 3--1.........................................................................
3.1 General Information 3--3.............................................................
3.1.1 Before Operating the Machine 3--3.................................................
3.2 Operating Controls and Indicators Descriptions 3--4...................................
3.2.1 Operator’s Control Panel Layout 3--4................................................
3.2.2 Machine Stopping Device 3--4.....................................................
3.2.3 Main Operator’s Panel Control Descriptions 3--5......................................
3.2.4 Scotty 5000 with Telemecanique PLC Control 3--12....................................
3.3 Preliminary Inspection and Start-Up Procedure 3--13....................................
3.3.1 Preliminary Set-Up 3--13...........................................................
3.3.2 Adjust Hub Roller 3--26............................................................
3.3.3 Adjust Drive Roller 3--26...........................................................
II F--9999--8 Issue 1
3.3.4 Side Guide Set--Up 3--27...........................................................
3.3.5 Kick Out Solenoid Set--Up 3--28.....................................................
3.3.6 Sheet Hold Down Straps 3--28......................................................
3.3.7 Set Up For Production 3--29........................................................
3.3.8 Run Production 3--30..............................................................
3.4 Handwheel and Tab Set-Up 3-34..........................................................
3.4.1 Hand Wheel and Tab Set-Up Definitions 3-35.........................................
HANDWHEEL SET-UPS FOR 5” SHEET WITH 3/16” MARGINS 3-36...............................
HANDWHEEL SET-UPS FOR 6” SHEET WITH 3/16” MARGINS 3-37...............................
HANDWHEEL SET-UPS FOR 7-1/4” SHEET WITH 3/16” MARGINS 3-38...........................
HANDWHEEL SET-UPS FOR 7-1/4” SHEET WITH 1/4” MARGINS 3-39.............................
HANDWHEEL SET-UPS FOR 7-3/4” SHEET WITH 3/16” MARGINS 3-40...........................
HANDWHEEL SET-UPS FOR 7-3/4” SHEET WITH 1/4” MARGINS 3-41.............................
HANDWHEEL SET-UPS FOR 8” SHEET WITH 3/16” MARGINS 3-42...............................
HANDWHEEL SET-UPS FOR 8-1/2” SHEET WITH 3/16” MARGINS 3-43...........................
HANDWHEEL SET-UPS FOR 8-1/2” SHEET WITH 1/4” MARGINS 3-44.............................
HANDWHEEL SET-UPS FOR 8-1/2” SHEET WITH 1/2” MARGINS 3-45.............................
HANDWHEEL SET-UPS FOR 9” SHEET WITH 3/16” MARGINS 3-46...............................
HANDWHEEL SET-UPS FOR 9-1/2” SHEET WITH 3/16” MARGINS 3-47...........................
HANDWHEEL SET-UPS FOR 9-1/2” SHEET WITH 1/4” MARGINS 3-48.............................
HANDWHEEL SET-UPS FOR 9-1/2” SHEET WITH 1/2” MARGINS 3-49.............................
HANDWHEEL SET-UPS FOR 11” SHEET WITH 1/8” MARGINS 3-50...............................
HANDWHEEL SET-UPS FOR 11” SHEET WITH 3/16” MARGINS 3-51..............................
HANDWHEEL SET-UPS FOR 11” SHEET WITH 1/4” MARGINS 3-52...............................
HANDWHEEL SET-UPS FOR 11” SHEET WITH 1/2” MARGINS 3-53...............................
HANDWHEEL SET-UPS FOR 12” SHEET WITH 3/16” MARGINS 3-54..............................
HANDWHEEL SET-UPS FOR 12” SHEET WITH 1/4” MARGINS 3-55...............................
HANDWHEEL SET-UPS FOR 12” SHEET WITH 1/2” MARGINS 3-56...............................
HANDWHEEL SET-UPS FOR 14” SHEET WITH 3/16” MARGINS 3-57..............................
HANDWHEEL SET-UPS FOR 14” SHEET WITH 1/4” MARGINS 3-58...............................
HANDWHEEL SET-UPS FOR 14” SHEET WITH 1/2” MARGINS 3-59...............................
METRIC HANDWHEEL SET-UPS FOR A4 (297mm x 210mm) TAB SIDE: 297 MM MARGIN: 0 MM 3-60
METRIC HANDWHEEL SET-UPS FOR A4 (297mm x 210mm) TAB SIDE: 210 MM MARGIN: 0 MM 3-61
METRIC HANDWHEEL SET-UPS FOR A4 (297mm x 210mm) TAB SIDE: 297 MM MARGIN: 1 MM 3-62
METRIC HANDWHEEL SET-UPS FOR A4 (297mm x 210mm) TAB SIDE: 210 MM MARGIN: 1 MM 3-63
4 MAINTENANCE 4--1......................................................................
4.1 Maintenance 4--3....................................................................
4.1.1 Machine Lubrication 4--3..........................................................
4.1.2 Vacuum Pump Maintenance 4--6...................................................
4.1.3 Machine Timing 4--8..............................................................
4.1.4 Preparation for Timing Procedures 4--10..............................................
4.1.5 Timing Procedures 4--11...........................................................
4.1.5.2 Plastic Feed & Cut Operating Arm 4--12..............................................
4.1.6 Reinstall Chains 4--15..............................................................
4.2 Calibration 4--16.....................................................................
4.2.1 Preparation for Calibration Procedures 4--16..........................................
4.2.2 Handwheel Settings 4--17..........................................................
4.2.3 Handwheel Calibration Procedures 4--18.............................................
4.2.4 Pile Feeder 4--22
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III
F--9999--8 Issue 1
4.2.5 Paper Stocks 4--26................................................................
4.2.6 Procedure To Set Tab Cutting Knives 4--28............................................
4.2.7 Set Tab Cut Cylinder 4--30..........................................................
4.2.8 Kick Out Solenoid Set Up 4--30......................................................
4.2.9 Plastic Tip Die 4--32...............................................................
4.2.10 Paper Stop Adjustment 4--34........................................................
4.2.11 Plastic Reel Holder Adjustment Procedure 4--36.......................................
4.3 Fiber Optics 4--37....................................................................
4.3.1 Fiber Optic Sensor Locations 4--37..................................................
4.3.2 Fiber Optic Adjustment 4--38........................................................
4.3.3 Fiber Optic Sensor Cleaning 4--40...................................................
4 MAINTENANCE 4--1......................................................................
4.1 Maintenance 4--3....................................................................
4.1.1 Machine Lubrication 4--3..........................................................
4.1.2 Vacuum Pump Maintenance 4--6...................................................
4.1.3 Machine Timing 4--8..............................................................
4.1.4 Preparation for Timing Procedures 4--10..............................................
4.1.5 Timing Procedures 4--11...........................................................
4.1.5.2 Plastic Feed & Cut Operating Arm 4--12..............................................
4.1.6 Reinstall Chains 4--15..............................................................
4.2 Calibration 4--16.....................................................................
4.2.1 Preparation for Calibration Procedures 4--16..........................................
4.2.2 Handwheel Settings 4--17..........................................................
4.2.3 Handwheel Calibration Procedures 4--18.............................................
4.2.4 Pile Feeder 4--22..................................................................
4.2.5 Paper Stocks 4--26................................................................
4.2.6 Procedure To Set Tab Cutting Knives 4--28............................................
4.2.7 Set Tab Cut Cylinder 4--30..........................................................
4.2.8 Kick Out Solenoid Set Up 4--30......................................................
4.2.9 Plastic Tip Die 4--32...............................................................
4.2.10 Paper Stop Adjustment 4--34........................................................
4.2.11 Plastic Reel Holder Adjustment Procedure 4--36.......................................
4.3 Fiber Optics 4--37....................................................................
4.3.1 Fiber Optic Sensor Locations 4--37..................................................
4.3.2 Fiber Optic Adjustment 4--38........................................................
4.3.3 Fiber Optic Sensor Cleaning 4--40...................................................
4.4 Machine Cleaning 4--41...............................................................
4.4.1 Clean Platen Unit 4--41............................................................
5 SCOTTY 5000 PARTS 5-1.................................................................
5.1 ASSEMBLY LOCATOR 5-4...............................................................
5.2 PILE FEED - REGISTER BOARD ADJUSTMENT 5-6........................................
5.3 PILE FEED - DRIVE ROLLER ASSEMBLY 5-8
..............................................
5.4 PILE FEED DRIVE 5-10...................................................................
5.5 PILE FEED DRIVE & TENSIONER 5-12.....................................................
5.6 PILE FEED - VACUUM BAR DRIVE 5-14....................................................
5.7 PILE FEED - VACUUM BAR 5-16..........................................................
5.8 PILE FEED - PAPER GUIDE 5-18..........................................................
IV F--9999--8 Issue 1
5.9 PILE FEED - OPTIC MOUNTING 5-20......................................................
5.10 PILE HEIGHT ASSEMBLY 5-22...........................................................
5.11 PILE LIFT DRIVE 5-24...................................................................
5.12 PILE LIFT FRAME 5-26..................................................................
5.13 PILE LIFT HANDWHEEL 5-28............................................................
5.14 PILE FEED - SHEET SEPARATOR 5-30...................................................
5.15 PILE FEED -- STACK GUIDE 5-32.........................................................
5.16 PILE FEED - PNEUMATIC FITTINGS 5-34.................................................
5.17 PILE FEED - GUARDS, COVERS 5-36....................................................
5.18 PILE FEED - OPTIC MOUNTING 5-38.....................................................
5.19 PILE FEED - PNEUMATIC CONTROLS “A” 5-40............................................
5.20 PILE FEED - PNEUMATIC CONTROLS “B” 5-42............................................
5.21 PILE FEED - BELT & CHAIN LAYOUT 5-44.................................................
5.22 PLATEN UNIT 5-46.....................................................................
5.23 REGISTER BOARD - HOLD DOWN PLATE 5-48............................................
5.24 REGISTER BOARD - CONVEYOR 5-50...................................................
5.25 MIDDLE REGISTER - HOLD DOWN PLATE 5-52...........................................
5.26 MIDDLE REGISTER - CONVEYOR 5-54...................................................
5.27 MIDDLE REGISTER BOARD UNIT 5-56...................................................
5.28 MIDDLE REGISTER BOARD DRIVE (A) 5-58...............................................
5.29 MIDDLE REGISTER BOARD DRIVE (B) 5-60...............................................
5.30 TAB CUTTER - KNIFE CARRIER (L.H.) 5-62...............................................
5.31 TAB CUTTER - KNIFE CARRIER (R.H.) 5-64...............................................
5.32 TAB CUTTER (A) 5-66...................................................................
5.33 TAB CUTTER (B) 5-68...................................................................
5.34 TAB CUTTER DRIVE LINKAGE 5-70......................................................
5.35 TIP DIE UNIT 5-72......................................................................
5.36 HANDWHEEL UNIT/ PLASTIC POSITION/ TAB POSITION 5-74..............................
5.37 HANDWHEEL UNIT/ PLASTIC SIZE 5-76..................................................
5.38 HANDWHEEL UNIT/ TAB SIZE 5-78.......................................................
5.39 HANDWHEEL LOCATOR 5-80............................................................
5.40 PLASTIC FEED UNIT ASSEMBLY (A) 5-82.................................................
5.41 PLASTIC FEED UNIT ASSEMBLY (B) 5-84.................................................
5.42 PLASTIC FEED ASSEMBLY (C) 5-86......................................................
5.43 PLASTIC FEED UNIT - ROLLERS 5-88....................................................
5.44 PLASTIC FEED - SLIDE 5-90.............................................................
5.45 PLASTIC FEED - DRIVE 5-92............................................................
5.46 PLASTIC FEED - COVERS & GUARDS 5-94...............................................
5.47 PLASTIC CUT - BASE 5-96..............................................................
5.48 PLASTIC CUT ASSEMBLY 5-98..........................................................
5.49 PLASTIC REEL HOLDER 5-100...........................................................
5.50 PNEUMATIC CONTROLS --1 5-102........................................................
5.51 PNEUMATIC CONTROLS --2 5-104........................................................
5.52 PAPER TRAY ASSEMBLY 5-106...........................................................
5.53 GUARDS & COVERS 5-108...............................................................
5.54 BASE & DRIVE 5-110....................................................................
5.55 MAIN MOTOR & VACUUM PUMP 5-112....................................................
5.56 HOLD DOWN BAR 5-114.................................................................
5.57 DRIVE BELT & CHAIN ASSEMBLY 5-116...................................................
5.58 CHIP REMOVAL VACUUM 5-118..........................................................
V
F--9999--8 Issue 1
6 ELECTRICAL AND PNEUMATICS 6-1...
1 Introduction and Safety
1--1
F--9999--8 Build 8 Issue 1
1 INTRODUCTION AND SAFETY
1 Introduction and Safety
1--2 F--9999--8 Build 8 Issue 1
Important Warranty Information
All Scott machines require clean, dry air. The warranty does not cover damage to machines due to
impurities or water in the air supply system. An optional coalescing filter with auto drain is available.
Contact your Scott representative for details.
1 Introduction and Safety
1--3
F--9999--8 Build 8 Issue 1
1.1 Introduction
Fig. 1-1. Scotty 5000t
The Scotty 5000tuses a vacuum feeder for accuracy with many stocks, a platen mylar applicator which
only heats the tab extension, tab cutting knives, and efficient receiving stacker for hands--off operation.
Tab sizes range from 1/2 inch to 5 inches (12.7 mm to 127 mm) by simply rotating the Tab Size handwheel.
The extra long tool steel knives quickly and easily cut a one inch (25.4 mm) tab in the first position on a 14
inch (355.6 mm) long sheet. As the tab widens, or the tab position moves toward the center of the sheet, the
sheet size capability increases accordingly.
Table des matières
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