Scotchman SU-280 Manuel utilisateur
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MODEL
SU-280
BAND SAW
PRINTED JULY 2013
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TABLE OF CONTENTS
1. INTRODUCTION 3
1.1 Legislation applicable to planning and construction 3
2. GENERAL MACHINE INFORMATION 4
2.1 Machine Identification Data 4
3. TECHNICAL DATA 4
3.1 Noise level 4
3.2 Selection of the Band Saw 5
4. INFORMATION ABOUT TRANSPORT AND STORAGE 6
5. INSTRUCTIONS FOR ANCHORING AND SERVICE START-UP 6
5.1 Anchoring Instructions 6
5.2 Connection to the Electric System 7
5.3 Installing the Band Saw Blade 7
5.4 Cutting Coolant 8
6. INSTRUCTIONS FOR USE 8
6.1 Proper and Improper Use 8
6.2 Function of the Operating Mechanisms 8
6.3 Raising and Lowering the Stop 9
7. PROBLEM SOLVING AND CORRECTIVE MAINTENANCE 10
7.1 Adjustment of the Cutting Blade Guides 11
7.2 Changing the Guide Plates 11
8. RECOMMENDATIONS AND MAINTENANCE 12
8.1 Type and frequency of reviews 12
9. GENERAL RULES AND SAFETY CHECKS 12
9.1 Manufacturer recommendations 13
10. RECOMMENDED ACCESSORIES 14
11. DRAWINGS AND SCHEMATICS 16
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1.0 INTRODUCTION
This instruction manual has been made in compliance with Legislation according to the Machine’s
directive, 2006/42/CEE, and its subsequent amendments. The instruction manual represents an integral
part of the machine. It must be consulted before, during and after the machine is put into service, as well
as whenever it is considered necessary, thereby respecting its content in each and every one of its parts.
This is the only way in which the fundamental objectives that have been established on the basis of this
manual will be reached, such as accident prevention and making optimal use of the machine features.
Within the framework of this manual, all aspects regarding safety and accident prevention on the job
while using the machine have been considered in every detail, herein highlighting the information that is
of greatest interest to the user.
ATTENTION: Carefully read this manual before installing the machine. The manual must be kept
throughout the machine’s lifetime, in a place that is easy to find in the event that it is needed. In the
event that a used machine is sold, the machine shall be sold together with this manual. In the event
that the machine is scrapped, the identification plate and any other document supplied with the
same shall be destroyed.
1.1 Legislation Applicable to Planning and Construction
EN-12100-1 Machine Safety: Basic concepts, general design principles.
EN-12100-2 Machine Safety: Basic concepts, general design principles.
EN-13857 Guarding by distance to prevent contact with hazardous areas of the machine.
EN-60204/1 Electrical equipment of industrial machines.
EN-13850 Machine safety: emergency stop equipment.
2006/42/CEE on “Machine Safety.”
93/68/CEE on the CE Marking (amendment)
73/23/CEE on “Safety of Electrical Material.”
2004/108/CEE on “Electromagnetic Compatibility.”
1.2 WARRANTY
Scotchman Industries, Inc. will, within three years of the date of purchase, replace F.O.B. the factory or refund the purchase
price for any goods which are defective in materials or workmanship, provided the buyer, at the seller’s option, returns the
defective goods freight and delivery prepaid to the seller, which shall be the buyer’s sole and exclusive remedy for defective
goods. This warranty does not apply to machines and/or components which have been altered, changed or modified in any way
or subjected to abuse and abnormal use, inadequate maintenance and lubrication or subjected to use beyond the seller’s
recommended capacities and specifications. In no event shall the seller be liable for labor cost expended on such goods or
consequential damages. The seller shall not be liable to the purchaser or any other person for loss or damage directly or
indirectly arising from the use of the goods or from any other cause.
No officer, employee or agent of the seller is authorized to make any oral representations or warranty of fitness or to waive
any of the foregoing terms of sale and none shall be binding on the seller. Any electrical changes made to the standard machine
due to local electrical code variation must be paid by purchaser.
As we constantly strive to improve our products, we reserve the right to make changes without notification.
This warranty is effective December 1, 2009.
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2.0 GENERAL MACHINE INFORMATION
2.1 MACHINE IDENTIFICATION DATA
Model: _________________ SU-280
Serial number: ___________
Manufacture year: ________
NOTE: In order to request replacement parts, whether they are covered by the warranty or not,
always state the model and serial number of the machine, as well as the name of the part and the
code that appear in the last chapter of exploded views.
3.0 TECHNICAL DATA
MAIN MOTOR POWER TRIF. 2 VEL.- MONOF. 1.5 HP
MOTOR SPEED3000/1500 RPM - 3,000/1,500 RPM - 1,500 RPM
SHAVINGS PUMP POWER 0,09 Kw/0,12 CV
CUTTING SPEED 80/40 m/min - 262/131 ft/min
ANGLE OF CUT 30° RIGHT
BAND SAW BLADE DIMENSIONS 96.5 X 1"
CUT THICKNESS 1.5mm
CLAMP; MAXIMUM OPENING 290 mm 11.5 INCHES
3.1 NOISE LEVEL
At a distance of 60 cm RUNNING OFF-LOAD 62 dB (A) Leq
MACHINING A 70x50 PROFILE 83 dB (A) Leq
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3.2 SELECTION OF THE BAND SAW
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4.0 INFORMATION ABOUT TRANSPORT & STORAGE
Due to the size of the machine, it should be transported on a forklift or by a crane bridge, using slings.
If the machine is left in storage for a long period of time, lubricate periodically. Do not expose to the
elements. The machine is supplied in a properly designed and sized wood crate, and it is also supplied
wrapped in plastic.
CAUTION: Do not improperly dispose of the packaging. Send the materials to be recycled or
eliminated in accordance with current legislation.
5.0 INSTRUCTIONS FOR ANCHORING & SERVICE START-UP
5.1 ANCHORING INSTRUCTIONS
The machine must first be checked in order to ensure that it has not suffered any damage during
transport. If so, immediately contact the manufacturer.
The machine must be installed on a firm surface that is as level as possible in order to reduce vibrations
during operation and so that it operates according to the parameters established by the manufacturer.
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5.2 CONNECTION TO THE ELECTRIC SYSTEM
Ensure that the power supply voltage corresponds to the voltage on the data plate of the machine.
Connect the cable (4 x 1.5 sleeve) to the electric system, using a plug that is appropriate for the
characteristics of the same, thereby respecting color codes.
After the machine has been connected, verify that the rotation of the hydraulic power pack motor
agrees with the direction indicated by the arrow shown on the same. If the motor rotation is not
correct, reverse the two phase connections of the line and then, check again.
The pneumatic connection must be made to the supply system using a connector that is appropriate for
the connector on the machine. Adjust the pressure at the filtering group.
5.3 INSTALLING THE BAND SAW BLADE
In order to install the band saw blade:
Lift the frame guard and remove the blade guide guards.
Loosen the tension adjuster.
Put on the band saw blade, sending it through the interior of the guides.
Re-tighten the tension adjuster.
Put on all of the guards.
Turn the saw manually and use a brush to lubricate in between the two guides, using SAE 30
lubricating oil.
ATTENTION: When replacing the band saw blade, always use protective gloves.
DANGER: After changing the band saw blade, put on all guards again. It is absolutely prohibited to
work with them removed.
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5.4 CUTTING COOLANT
When filling the cutting coolant, use pure, synthetic water-soluble coolant and pour it in through the
coolant down-tube on the machine mount.
CAUTION: When it is necessary to empty the liquid coolant tank, do not improperly dispose of the
coolant.
ATTENTION: The use of any other kinds of coolants may cause irreparable damage to the machine,
as well as diminish the quality of the cut and reduce the life of the saw.
6.0 INSTRUCTIONS FOR USE
6.1 PROPER AND IMPROPER USE
Band saw machine for cutting all kinds of ferrous and non-ferrous materials. Use of the machine for
cutting other materials is prohibited. Such use may cause damage to the machine and risk the safety
of the worker.
DANGER: We are hereby not liable for any possible accident caused by the failure to comply with
the aforementioned provision.
6.2 FUNCTION OF THE OPERATING MECHANISMS
1. The vise is closed using lever no. 1. Work with the vise jaws less than ¼ inch (6 mm) from the
material to be secured.
2. Angle locking lever. Set to position C to allow angled rotation.
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6.3. RAISING AND LOWERING THE STOP
The machine is fitted with lowering stops and a mechanical safety stop. Use the washer on the arc bolt to
adjust the height.
WARNING: When performing the cut, it is important that the saw should be lowered at a constant
rate, with no sharp changes of speed. If the saw becomes jammed in the material, release the
rotation control and raise the head.
IMPORTANT: Always secure the material with the vise jaws and never by hand.
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7.0 TROUBLESHOOTING/CORRECTIVE MAINTENANCE
PROBLEM POSSIBLE CAUSES
The machine does not start. Check that the main switch is connected to the power supply.
Motor fuse has blown.
2A fuse has blown.
The rear guard has not activated the safety micro-switch, or this is not
working properly.
Check the operating contactor, start-up control and transformer.
Bad quality or out-of-square cut. Tension too low or too high. See Section 5.3
Condition of the cutting saw.
Coolant liquid used. We recommend pure, synthetic coolant
mixed 7 to 1 with water.
Condition of the blade guide plates.
Guide adjustment. See Section 7.1
Excessive wear on blade. Tension too low or too high. See Section 5.3
Guide plates worn.
Excessive pressure from upper plate. See Section 7.1
Downwards feed in high or batch cutting.
Quality or pitch of blade unsuitable for the material or section to be
cut.
Coolant liquid used. We recommend pure, synthetic coolant mixed 7
to 1.
Noises when saw rotates. State of belt guides. See Section 7.2
Excessive tension in cutting saw.
Bearings no. 26, 46 Figure 10.3
State of the cutting blade.
The pressure gauge does not Top up with hydraulic oil (viscosity 32); to do so, the pressure gauge
reach 100 bars. must be removed.
Check for oil leaks. State of internal flanges.
Tensing mechanism. Flywheel and bearing.
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