SCHUNK PGN-plus Instructions d'utilisation

Translation of the original manual

Assembly and Operating Manual

PGN-plus

2-Finger Parallel Gripper

Imprint

09.00 | PGN-plus | Assembly and Operating Manual | en | 389296

Imprint

This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights

reserved. Any reproduction, processing, distribution (making available to third parties),

translation or other usage - even excerpts - of the manual is especially prohibited and

requires our written approval.

Technical changes:

We reserve the right to make alterations for the purpose of technical improvement.

Document number: 389296

Version: 09.00|29/08/2019|en

Dear Customer,

thank you for trusting our products and our family-owned company, the leading

technology supplier of robots and production machines.

Our team is always available to answer any questions on this product and other solutions.

Ask us questions and challenge us. We will find a solution!

Best regards,

Your SCHUNK team

SCHUNK GmbH & Co. KG

Spann- und Greiftechnik

Bahnhofstr. 106 – 134

D-74348 Lauffen/Neckar

Tel. +49-7133-103-0

Fax +49-7133-103-2399

[email protected]

schunk.com

Table of Contents

09.00 | PGN-plus | Assembly and Operating Manual | en | 389296

Table of Contents

1 General.................................................................................................................... 6

1.1 About this manual ................................................................................................ 6

1.1.1 Presentation of Warning Labels ...............................................................6

1.1.2 Definition of Terms...................................................................................7

1.1.3 Applicable documents ..............................................................................7

1.1.4 Sizes ..........................................................................................................7

1.1.5 Variants.....................................................................................................7

1.2 Warranty .............................................................................................................. 8

1.3 Scope of delivery .................................................................................................. 8

1.4 Accessories ........................................................................................................... 9

2 Basic safety notes ..................................................................................................10

2.1 Intended use....................................................................................................... 10

2.2 Not intended use................................................................................................ 10

2.3 Constructional changes ...................................................................................... 10

2.4 Spare parts ......................................................................................................... 10

2.5 Gripper fingers ................................................................................................... 10

2.6 Ambient conditions and operating conditions ...................................................11

2.7 Personnel qualification....................................................................................... 11

2.8 Personal protective equipment.......................................................................... 12

2.9 Notes on safe operation .....................................................................................12

2.10 Transport ............................................................................................................ 13

2.11 Malfunctions....................................................................................................... 13

2.12 Disposal .............................................................................................................. 13

2.13 Fundamental dangers......................................................................................... 14

2.13.1 Protection during handling and assembly ..............................................14

2.13.2 Protection during commissioning and operation ...................................15

2.13.3 Protection against dangerous movements.............................................15

2.14 Notes on particular risks..................................................................................... 16

3 Technical data.........................................................................................................17

4 Design and description............................................................................................18

4.1 Design ................................................................................................................. 18

4.2 Description ......................................................................................................... 18

Table of Contents

09.00 | PGN-plus | Assembly and Operating Manual | en | 389296

5 Assembly ................................................................................................................19

5.1 Installing and connecting.................................................................................... 19

5.2 Connections........................................................................................................ 20

5.2.1 Mechanical connection...........................................................................20

5.2.2 Pneumatic connection............................................................................23

5.3 Mounting the sensor .......................................................................................... 24

5.3.1 Overview of sensors ...............................................................................25

5.3.2 Turn control cam ....................................................................................26

5.3.3 Switch-off hysteresis for magnetic switches ..........................................26

5.3.4 Setting dimensions for magnetic switches .............................................27

5.3.5 Mount the inductive proximity switch IN 80 ..........................................28

5.3.6 Mount the magnetic switch MMS 22 .....................................................30

5.3.7 Mount the programmable magnetic switch MMS 22-PI2 ......................31

5.3.8 Mount the programmable magnetic switch MMS 22-P 22 ....................32

5.3.9 Mount the programmable magnetic switch MMS 22-PI1 ......................33

5.3.10 Mounting the magnetic switch MMS 22-IOL..........................................35

5.3.11 Mount the analog magnetic switch MMS 22-A ......................................37

5.3.12 Mount the analog position sensor APS-Z80 ...........................................39

5.3.13 Mount the reed switch RMS 22..............................................................41

5.3.14 Mount the reed switch RMS 80..............................................................42

5.3.15 Mount the flexible position sensor FPS ..................................................44

5.3.16 Mount the analog position sensor APS-M1............................................45

5.3.17 Mount the force-measuring jaw FMS.....................................................47

5.3.18 Mount the optical distance sensor OAS .................................................48

5.3.19 Mount the radio system RSS-R1/T2........................................................48

6 Troubleshooting .....................................................................................................49

6.1 Product does not move ...................................................................................... 49

6.2 Product is not executing the complete stroke ................................................... 49

6.3 Product opens or closes abruptly ....................................................................... 49

6.4 Product does not achieve the opening and closing times..................................50

6.5 Gripping force is dropping.................................................................................. 50

Table of Contents

09.00 | PGN-plus | Assembly and Operating Manual | en | 389296

7 Maintenance ..........................................................................................................51

7.1 Notes .................................................................................................................. 51

7.2 Maintenance and lubrication intervals............................................................... 52

7.3 Lubricants/Lubrication points............................................................................. 52

7.4 Disassembling the product ................................................................................. 52

7.4.1 Variant without maintenance of gripping force .....................................52

7.4.2 Variant with maintenance of gripping force (O.D. gripping) ..................53

7.4.3 Variant with maintenance of gripping force (I.D. gripping)....................55

7.4.4 Variant with dust cover ..........................................................................55

7.4.5 Version with power booster cylinder (KVZ) without gripping force .......56

7.5 Servicing and assembling the product................................................................ 56

7.5.1 Variant without maintenance of gripping force .....................................56

7.5.2 Variant with maintenance of gripping force (O.D. gripping) ..................57

7.5.3 Variant with maintenance of gripping force (I.D. gripping)....................58

7.5.4 Variant with dust cover ..........................................................................58

7.5.5 Version with power booster cylinder (KVZ) without gripping force .......58

7.5.6 Screw tightening torques........................................................................58

7.6 Assembly device cylinder piston with gripping force maintenance ................... 59

7.6.1 Sizes 40-100 ..........................................................................................59

7.6.2 Sizes 125 - 380 ........................................................................................60

7.7 Drawings............................................................................................................. 61

7.7.1 Standard .................................................................................................62

7.7.2 Dust cover...............................................................................................63

7.7.3 Version with power booster cylinder ....................................................64

8 Translation of original declaration of incorporation ................................................65

9 Annex to Declaration of Incorporation....................................................................66

General

09.00 | PGN-plus | Assembly and Operating Manual | en | 389296

1 General

1.1 About this manual

This manual contains important information for a safe and

appropriate use of the product.

This manual is an integral part of the product and must be kept

accessible for the personnel at all times.

Before starting work, the personnel must have read and

understood this operating manual. Prerequisite for safe working is

the observance of all safety instructions in this manual.

Illustrations in this manual are provided for basic understanding

and may differ from the actual product design.

In addition to these instructions, the documents listed under

Applicable documents [}7] are applicable.

1.1.1 Presentation of Warning Labels

To make risks clear, the following signal words and symbols are

used for safety notes.

DANGER

Danger for persons!

Non-observance will inevitably cause irreversible injury or death.

WARNING

Dangers for persons!

Non-observance can lead to irreversible injury and even death.

CAUTION

Dangers for persons!

Non-observance can cause minor injuries.

CAUTION

Material damage!

Information about avoiding material damage.

General

09.00 | PGN-plus | Assembly and Operating Manual | en | 389296

1.1.2 Definition of Terms

The term "product" replaces the product name on the title page in

this manual.

1.1.3 Applicable documents

• General terms of business *

• Catalog data sheet of the purchased product *

• Assembly and operating manuals of the accessories *

• For ATEX versions: Supplementary sheet "Installation and

operating instructions - EX" *

The documents marked with an asterisk (*) can be downloaded on

our homepage schunk.com

1.1.4 Sizes

This operating manual applies to the following sizes:

• PGN-plus 40

• PGN-plus 50

• PGN-plus 64

• PGN-plus 80

• PGN-plus 100

• PGN-plus 125

• PGN-plus 160

• PGN-plus 200

• PGN-plus 240

• PGN-plus 300

• PGN-plus 380

1.1.5 Variants

This operating manual applies to the following variations:

• PGN-plus stroke 1

• PGN-plus stroke 2

• PGN-plus with gripping force maintenance "O.D. gripping" (AS)

• PGN-plus with gripping force maintenance "I.D. gripping" (IS)

• PGN-plus dust-tight (SD)

• PGN-plus high-temperature (V/HT)

• PGN-plus force intensification (KVZ)

• PGN-plus anti-corrosion (K)

• PGN-plus precision (P)

• PGN-plus ATEX (EX)

General

09.00 | PGN-plus | Assembly and Operating Manual | en | 389296

1.2 Warranty

If the product is used as intended, the warranty is valid for 36

months from the ex-works delivery date under the following

conditions:

• Observe the specified maintenance and lubrication intervals

• Observe the ambient conditions and operating conditions

Parts touching the workpiece and wear parts are not included in

the warranty.

1.3 Scope of delivery

The scope of delivery includes

• 2-Finger Parallel Gripper PGN-plus in the version ordered

• Accessory pack

Content of the accessory pack:

• 6 x Centering sleeves for mounting

• 2 x O-ring for hose-free direct connection

• 2 x screw plug for hose connection

ID.-No. of the accessory pack

Size ID number

PGN-plus PGN-plus V/HT

PGN-plus 40 5518410 395518410

PGN-plus 50 5512043 395512043

PGN-plus 64 5512044 395512044

PGN-plus 80 5512045 395512045

PGN-plus 100 5512046 395512046

PGN-plus 125 5512047 395512047

PGN-plus 160 5512048 395512048

PGN-plus 200 5512049 395512049

PGN-plus 240 5513858 395513858

PGN-plus 300 5512050 395512050

PGN-plus 380 5515137 395515137

General

09.00 | PGN-plus | Assembly and Operating Manual | en | 389296

1.4 Accessories

A wide range of accessories are available for this product

For information regarding which accessory articles can be used

with the corresponding product variants, see catalog data sheet.

ID.-No. of the seal kit

Size ID number

PGN-plus PGN-plus-V/HT PGN-plus-SD PGN-plus-KVZ

PGN-plus 40 5516793 395516793 5518709 -

PGN-plus 50 0370891 0370940 5518710 5515863

PGN-plus 64 0370892 0370908 5518711 5515864

PGN-plus 80 0370893 0370941 5518712 5515865

PGN-plus 100 0370894 0370942 5518713 5515866

PGN-plus 125 0370895 0370926 5518714 5515867

PGN-plus 160 0370896 0370922 5518715 5515868

PGN-plus 200 0370897 0370939 5518716 5520936

PGN-plus 240 0370987 0370988 5518717 -

PGN-plus 300 0370898 0370943 5518718 -

PGN-plus 380 0370989 0370990 5518719 -

Basic safety notes

09.00 | PGN-plus | Assembly and Operating Manual | en | 389296

2 Basic safety notes

2.1 Intended use

The product is designed exclusively for gripping and temporarily

holding workpieces or objects.

• The product may only be used within the scope of its technical

data, Technical data [}17].

• When implementing and operating components in safety-related

parts of the control systems, the basic safety principles in accordance

with DIN EN ISO 13849-2 apply. The proven safety principles in accord-

ance with DIN EN ISO 13849-2 also apply to categories 1, 2, 3 and 4.

• The product is intended for installation in a machine/system.

The applicable guidelines must be observed and complied with.

• The product is intended for industrial and industry-oriented use.

• Appropriate use of the product includes compliance with all

instructions in this manual.

2.2 Not intended use

It is not intended use if the product is used, for example, as a

pressing tool, stamping tool, lifting gear, guide for tools, cutting

tool, clamping device or a drilling tool.

•

Any utilization that exceeds or differs from the appropriate use is

regarded as misuse.

2.3 Constructional changes

Implementation of structural changes

By conversions, changes, and reworking, e.g. additional threads,

holes, or safety devices can impair the functioning or safety of the

product or damage it.

• Structural changes should only be made with the written

approval of SCHUNK.

2.4 Spare parts

Use of unauthorized spare parts

Using unauthorized spare parts can endanger personnel and

damage the product or cause it to malfunction.

• Use only original spare parts or spares authorized by SCHUNK.

2.5 Gripper fingers

Requirements for the gripper fingers

Stored energy within the product creates the risk of serious

injuries and significant property damage.

• Arrange the gripper fingers in a way that the product reaches

either the position "open" or "closed" in a de-energized state.

• Only exchange the gripper fingers when no residual energy

remains in the product.

• Make sure that the product and the top jaws are a sufficient

size for the application.

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