SCHUNK ERS170 Instructions d'utilisation
Translation of Original Operating Manual
Assembly and Operating Manual
ERS 135 - 210 / 560V
Electrical turning unit with torque motor
Imprint
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03.00 | ERS 135 - 210 / 560V | Assembly and Operating Manual | en | 389064
Imprint
Copyright:
This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights
reserved. Any reproduction, processing, distribution (making available to third parties),
translation or other usage - even excerpts - of the manual is especially prohibited and
requires our written approval.
Technical changes:
We reserve the right to make alterations for the purpose of technical improvement.
Document number: 389064
Version: 03.00|02/04/2019|en
© SCHUNK GmbH & Co. KG
All rights reserved.
Dear Customer,
thank you for trusting our products and our family-owned company, the leading
technology supplier of robots and production machines.
Our team is always available to answer any questions on this product and other solutions.
Ask us questions and challenge us. We will find a solution!
Best regards,
Your SCHUNK team
SCHUNK GmbH & Co. KG
Spann- und Greiftechnik
Bahnhofstr. 106 – 134
D-74348 Lauffen/Neckar
Tel. +49-7133-103-0
Fax +49-7133-103-2399
schunk.com
Table of contents
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Table of contents
1 General.................................................................................................................... 5
1.1 About this manual ................................................................................................ 5
1.1.1 Presentation of Warning Labels ...............................................................5
1.1.2 Applicable documents ..............................................................................6
1.1.3 Sizes ..........................................................................................................6
1.1.4 Versions ....................................................................................................6
1.2 Warranty .............................................................................................................. 6
1.3 Scope of delivery .................................................................................................. 6
1.4 Accessories ........................................................................................................... 7
2 Basic safety notes ................................................................................................... 8
2.1 Intended use......................................................................................................... 8
2.2 Not intended use.................................................................................................. 8
2.3 Constructional changes ........................................................................................ 8
2.4 Spare parts ........................................................................................................... 8
2.5 Ambient conditions and operating conditions .....................................................9
2.5.1 Electromagnetic compatibility..................................................................9
2.5.2 Environmental conditions.......................................................................11
2.6 Personnel qualification....................................................................................... 11
2.7 Personal protective equipment.......................................................................... 12
2.8 Notes on safe operation .....................................................................................12
2.9 Transport ............................................................................................................ 13
2.10 Malfunctions....................................................................................................... 13
2.11 Disposal .............................................................................................................. 13
2.12 Fundamental dangers......................................................................................... 13
2.12.1 Protection during handling and assembly ..............................................14
2.12.2 Protection during commissioning and operation ...................................14
2.12.3 Protection against dangerous movements.............................................15
2.12.4 Protection against electric shock............................................................16
2.13 Notes on particular risks..................................................................................... 17
3 Technical data.........................................................................................................19
3.1 Type key and name plate ................................................................................... 19
3.2 Basic data ........................................................................................................... 20
3.3 Diagram for variants without DDF and without IP54 .........................................22
3.4 Pneumatic holding brake variant........................................................................ 24
3.5 Rotary feed-through (DDF) variant..................................................................... 25
3.6 SCHUNK power and sensor cable ....................................................................... 25
Table of contents
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03.00 | ERS 135 - 210 / 560V | Assembly and Operating Manual | en | 389064
4 Design and description............................................................................................26
4.1 Design ................................................................................................................. 26
4.1.1 Pneumatic holding brake variant............................................................26
4.1.2 Rotary feed-through (DDF) variant.........................................................27
4.2 Description ......................................................................................................... 28
5 Assembly ................................................................................................................30
5.1 Installing and connecting.................................................................................... 30
5.1.1 Pneumatic holding brake variant............................................................31
5.1.2 Rotary feed-through (DDF) variant.........................................................35
5.2 Connections........................................................................................................ 36
5.2.1 Mechanical connection...........................................................................36
5.2.2 Electrical connection ..............................................................................42
6 Troubleshooting .....................................................................................................48
6.1 Product not turning ............................................................................................ 48
6.2 Product is having control difficulties. .................................................................49
6.3 Product is vibrating............................................................................................. 49
6.4 Bearing noise ...................................................................................................... 49
6.5 Error message for the winding temperature...................................................... 49
7 Maintenance ..........................................................................................................51
7.1 Maintenance intervals........................................................................................ 51
7.2 Servicing the product ......................................................................................... 51
7.3 Disassembly and assembling .............................................................................. 52
8 Translation of original declaration of incorporation ................................................53
8.1 Annex to Declaration of Incorporation............................................................... 54
General
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1 General
1.1 About this manual
This manual contains important information for a safe and
appropriate use of the product.
This manual is an integral part of the product and must be kept
accessible for the personnel at all times.
Before starting work, the personnel must have read and
understood this operating manual. Prerequisite for safe working is
the observance of all safety instructions in this manual.
Illustrations in this manual are provided for basic understanding
and may differ from the actual product design.
In addition to these instructions, the documents listed under
Applicable documents [}6] are applicable.
1.1.1 Presentation of Warning Labels
To make risks clear, the following signal words and symbols are
used for safety notes.
DANGER
Danger for persons!
Non-observance will inevitably cause irreversible injury or death.
WARNING
Dangers for persons!
Non-observance can lead to irreversible injury and even death.
CAUTION
Dangers for persons!
Non-observance can cause minor injuries.
NOTICE
Material damage!
Information about avoiding material damage.
General
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03.00 | ERS 135 - 210 / 560V | Assembly and Operating Manual | en | 389064
1.1.2 Applicable documents
• General terms of business*
• Catalog data sheet of the purchased product*
• Assembly and Operating manuals of the accessories*
• Start-up instructions ERS 560V with drive controller *
• Drive controller documentation
The documents marked with an asterisk (*) can be downloaded on
our homepage schunk.com
1.1.3 Sizes
This operating manual applies to the following sizes:
• ERS135, 560 V
• ERS170, 560 V
• ERS210, 560 V
1.1.4 Versions
This operating manual applies to the following variations:
• ERS
• ERS with pneumatic holding brake
• ERS with rotary feed-through (DDF)
• ERS with protection class IP54
1.2 Warranty
If the product is used as intended, the warranty is valid for 24
months from the ex-works delivery date under the following
conditions:
• Observe the specified maintenance and lubrication intervals
• Observe the ambient conditions and operating conditions
Parts touching the workpiece and wear parts are not included in
the warranty.
1.3 Scope of delivery
The scope of delivery includes
• Electrical turning unit with torque motor ERS in the version
ordered
• Start-up DVD for SCHUNK motors
• Accessory pack
Additionally for the variant with pneumatic brake:
• 2x micro valve, MVK 15 3/2
• Y distributor, 2x M8 3-pin to 1x M8 3-pin
• Sensor cable, connection plug M8 3-pin to open wire strands,
length 1.5 m
General
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1.4 Accessories
The following accessories, which must be ordered separately, are
required for the product:
• Power and sensor cables
• Drive controller
For operation, the following drive controllers are supported as
standard:
• Bosch IndraDrive C
• Bosch IndraDrive CS
• Siemens Sinamics S 120,
CU310-DP and S 120 CU320-DP control units
For information regarding which accessory articles can be used
with the corresponding product variants, see catalog data sheet.
Basic safety notes
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03.00 | ERS 135 - 210 / 560V | Assembly and Operating Manual | en | 389064
2 Basic safety notes
2.1 Intended use
The product was designed to rotate loads, workpieces and objects.
The poduct may only be operated in combination with a
controller.
• The product may only be used within the scope of its technical
data, Technical data [}19].
• The product is intended for installation in a machine/system.
The applicable guidelines must be observed and complied with.
• The product is intended for industrial and industry-oriented use.
• Appropriate use of the product includes compliance with all
instructions in this manual.
2.2 Not intended use
It is not intended use if the product is used, for example, as a
pressing tool, stamping tool, lifting gear, guide for tools, cutting
tool, clamping device or a drilling tool.
• Any utilization that exceeds or differs from the appropriate use
is regarded as misuse.
2.3 Constructional changes
Implementation of structural changes
By conversions, changes, and reworking, e.g. additional threads,
holes, or safety devices can impair the functioning or safety of the
product or damage it.
• Structural changes should only be made with the written
approval of SCHUNK.
2.4 Spare parts
Use of unauthorized spare parts
Using unauthorized spare parts can endanger personnel and
damage the product or cause it to malfunction.
• Use only original spare parts or spares authorized by SCHUNK.
Basic safety notes
03.00 | ERS 135 - 210 / 560V | Assembly and Operating Manual | en | 389064
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2.5 Ambient conditions and operating conditions
Required ambient conditions and operating conditions
Incorrect ambient and operating conditions can make the product
unsafe, leading to the risk of serious injuries, considerable material
damage and/or a significant reduction to the product's life span.
• Make sure that the product is used only in the context of its
defined application parameters, Technical data [}19].
2.5.1 Electromagnetic compatibility
The product meets the requirements of the EMC act of the inner-
European market, among other requirements. The product has
passed the EMC test as per the following standards:
Standard Title
EN 61000-6-2
(2006)
EMC: Generic standard – Interference immunity
in industrial environments
EN 61000-6-3
(2011)
EMC: Generic standards - emitted interference
for living area, business and commercial areas
and small businesses
The product must be installed using interference-free cables and in
a way that meets EMC requirements in order to ensure
interference-free operation.
Interference
variables:
The electromagnetic compability with pulse-shaped inference
variables has been verified and confirmed according to the
following standards:
Standard Title
EN 61000-4-2
(2008)
Test and measurement procedures - Testing the
interference immunity to discharging of static
electricity
EN 61000-4-4
(2008)
Test and measurements procedures - Testing the
interference immunity to fast transient electric
interference variables/burst
EN 61000-4-5
(2014)
Test and measurement procedures - Testing the
interference immunity to surge voltages
Basic safety notes
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03.00 | ERS 135 - 210 / 560V | Assembly and Operating Manual | en | 389064
Sinusoidal interference variables:
The electromagnetic compability with sinusoidal interference
variables has been verified and confirmed according to the
following standards:
Standard Title
EN 61000-4-3
(2011)
Test and measurement procedures - Testing the
interference immunity to electromagnetic high
frequency fields
EN 61000-4-6
(2014)
Test and measurement procedures - interference
immunity to conducted interference variables
induced by high frequency fields
Emission of radio
interference
The emission of radio interference has been verified and
confirmed according to the following standards:
Standard Title
EN 61000-6-3
(2011)
EMC: Generic standards - emitted interference
for living area, business and commercial areas
and small businesses
The emitted interference of electromagnetic fields (limit class A,
group 1, measured with 10 m distance) has been tested according
to the following standards:
Standard Title
EN 55011
(2009)
Industrial, scientifical and medical devices - radio
interference - limits and measurement
procedures
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