Schiller BOB-CAT QUICKCAT 912480 Manuel utilisateur

OPERATOR’S MANUAL

PARTS MANUAL 4171262 www.bobcatturf.com

MAN 4171263

Rev. A 09-2014

912480

BC QUICKCAT FX651V KAW 48" SD

912520

BC QUICKCAT FX691V KAW 52" SD

MOWERS

CALIFORNIA

Proposition 65 Warning

Diesel engine exhaust and some of its

constituents are known to the State of

California to cause cancer, birth defects

and other reproductive harm.

Californie Proposition 65Avertisse-

ment

Les échappements des moteurs diesel et

certainsdeleurscomposéssontreconnuspar

l’Etat de Californie pour être cancérigènes,

provoquerdesdéfautscongénitauxetd’autres

dangers en matière de reproduction.

California Advertencia

de la Proposicion 65

ADVERTENCIA

AVERTISSEMENT

WARNING

The engine exhaust from this product

containschemicalsknowntotheState

of California to cause cancer, birth

defects or other reproductive harm.

El estado de California hace saber que

los gases de escape de los motores diesel

y algunos de sus componentes producen

cáncer, defectos de nacimiento y otros

daños en el proceso de reproducción

humana.

L’

missiondumoteur de ce mat

rielcon-

tient des produits chimiques que l’Etat de

Californie consid

tre canc

rig

nes,

provoquer des d

fauts cong

nitaux et

d’autres dangers en mati

re de reproduc-

tion.

ElestadodeCaliforniahacesaberquelos

gasesdeescapedeesteproductocontienen

productosquÍmicosqueproducencáncer,

defectos de nacimiento y otros daños en

el proceso de reproducción humana.

CALIFORNIA

Proposition 65 Warning

Battery posts, terminals, wiring

insulation, and related accessories

contain lead and lead compounds,

chemicals known to the State of

California to cause cancer and birth

defects or other reproductive harm.

WASH HANDS AFTER HANDLING.

QUICKCAT

MOWERS

10-2014

IMPORTANT MESSAGE

Thank you for purchasing this Schiller Grounds Care, Inc. product. You have purchased a world class mowing

product, one of the best designed and built anywhere.

ThismachinecomeswithanOperationandSafetyManualandaseparateSetup,PartsandMaintenanceManual.

The useful life and good service you receive from this machine depends to a large extent on how well you read

and understand these manuals. Treat your machine properly, lubricate and adjust it as instructed, and it will give

you many years of reliable service.

Your safe use of this Schiller Grounds Care, Inc. product is one of our prime design objectives. Many safety

features are built in, but we also rely on your good sense and care to achieve accident-free operation. For best

protection, study the manuals thoroughly. Learn the proper operation of all controls. Observe all safety precau-

tions. Follow all instructions and warnings completely. Do not remove or defeat any safety features. Make sure

those who operate this machine are as well informed and careful in its use as you are.

See a Schiller Grounds Care, Inc. dealer for any service or parts needed. Schiller Grounds Care, Inc. service

ensures that you continue to receive the best results possible from Schiller Grounds Care, Inc. products. You

can trust Schiller Grounds Care, Inc. replacement parts because they are manufactured with the same high

precision and quality as the original parts.

Schiller Grounds Care, Inc. designs and builds its equipment to serve many years in a safe and productive man-

ner. For longest life, use this machine only as directed in the manuals, keep it in good repair and follow safety

warnings and instructions. You'll always be glad you did.

Schiller Grounds Care, Inc.

One Bob Cat Lane

Johnson Creek, WI 53038-0469

TABLE OF CONTENTS PAGE

SAFETY.........................................................................................................................................................2-7

LABELS.......................................................................................................................................................8-10

CONTROLS...............................................................................................................................................11-13

PRE-OPERATION CHECK LIST....................................................................................................................14

OPERATION .............................................................................................................................................15-17

MAINTENANCE CHART ...............................................................................................................................18

MAINTENANCE RECORD.............................................................................................................................19

MAINTENANCE .......................................................................................................................................20-26

ADJUSTMENTS........................................................................................................................................27-30

BELT REPLACEMENT ..................................................................................................................................31

QUICKCAT

MOWERS

SAFETY

NOTICE !!!

Unauthorized modications may present extreme

safety hazards to operators and bystanders and

could also result in product damage.

Schiller Grounds Care, Inc. strongly warns against,

rejects and disclaims any modications, add-on

accessories or product alterations that are not

designed,developed,testedandapprovedbySchiller

Grounds Care, Inc. Engineering Department. Any

Schiller Grounds Care, Inc. product that is altered,

modied or changed in any manner not specically

authorized after original manufacture–including the

addition of “after-market” accessories or component

parts not specically approved by Schiller Grounds

Care, Inc.–will result in the Schiller Grounds Care,

Inc. Warranty being voided.

Anyandallliabilityforpersonalinjuryand/orproperty

damage caused by any unauthorized modications,

add-on accessories or products not approved by

Schiller Grounds Care, Inc. will be considered

the responsibility of the individual(s) or company

designing and/or making such changes. Schiller

Grounds Care, Inc. will vigorously pursue full

indemnication and costs from any party responsible

for such unauthorized post-manufacture modications

and/or accessories should personal injury and/or

property damage result.

MODEL NUMBER: This number appears on sales

literature, technical manuals and price lists.

SERIAL NUMBER: This number appears only on

your mower. It contains the model number fol-

lowed consecutively by the serial number. Use this

number when ordering parts or seeking warranty

information. Located behind rider pad on frame of

unit.

This symbol means:

ATTENTION!

BECOME ALERT!

Your safety and the safety of others is involved.

Signal word denitions:

The signal words below are used to identify levels

of hazard seriousness. These words appear in this

manualandonthesafetylabelsattachedtoSchiller

Grounds Care, Inc. machines. For your safety and

thesafetyofothers,readandfollow theinformation

given with these signal words and/or the symbol

shown above.

DANGER indicates an imminently hazardous

situationwhich,if not avoided, WILL result in death

or serious injury.

WARNING indicates a potentially hazardous

situation which, if not avoided, COULD result in

death or serious injury.

CAUTIONindicatesapotentiallyhazardoussituation

which,ifnotavoided,MAY resultinminorormoderate

injury. It may also be used to alert against unsafe

practices or property damage.

CAUTION used without the safety alert symbol

indicates a potentially hazardous situation which, if

not avoided, MAY result in property damage

QUICKCAT

MOWERS

SAFETY

PREPARING FOR SAFE OPERATION

Operator preparation and training

Read the Operation & Safety

Manual

– If an operator or mechanic

cannot read English, it is

the owner's responsibility

to explain this material to

them. If any portion of this

material is unclear, contact

your dealer representative for clarication.

– Become familiar with the safe operation of the

equipment, operator controls and safety signs.

Be prepared to stop the engine and attachments

quickly in an emergency. Do not operate or

allow another person to operate this machine if

there are any questions about safety.

– All operators and mechanics should be trained.

The owner is responsible for training the users.

– Wear appropriate clothing, including long

trousers and safety goggles or safety glasses

with side shields when operating mower. Do not

operate barefoot or wearing open sandals. Long

hair, loose clothing or jewelry may get tangled in

moving parts.

– Wear hearing protection.

– Never allow underage children, unskilled

or improperly trained people to operate this

equipment. Local regulations can restrict the age

of the operator.

– Data indicates that those operators age 60 years

and above are involved in a large percentage of

riding mower-related injuries. Those operators

should evaluate their ability to operate the riding

mower safely enough to protect themselves and

others from injury.

– Do not carry passengers, especially small chil-

dren. They may fall off and be seriously injured.

– Keep warning labels and this operator's manual

legible and intact. Replacement labels and

manuals are available from the factory.

– Do not operate machine while under the

inuence of drugs or alcohol.

– The owner/user can prevent and is responsible

for accidents or injuries occurring to themselves,

other people or property.

All rotary lawnmowers are potentially

dangerous.They canamputatehandsand

feet and throw objects. Failure to follow

these safety and operating instructions

could result in serious injury or death.

WARNING

Site preparation and circumstances

– Evaluate the terrain to determine what

accessories and attachments are needed to

properly and safely perform the job. Only use

accessories and attachments approved by the

manufacturer.

– Clear the area to be mowed of objects such as

rocks, toys, wire or other debris that may be

picked up or thrown by the mower.

– Be sure the area is clear of pets and people,

especially young children. Never assume they

will remain where you last saw them. Stop the

machine if any enter the area.

– Mow only in daylight or in good articial light.

– Do not mow wet grass as tires may lose traction.

QUICKCAT

MOWERS

SAFETY

OPERATING SAFELY

In general

– Use extra care when loading or unloading the

machine onto a trailer or truck.

– Watch out for trafc when near or crossing

roadways.

– Do not run the engine in an enclosed area where

dangerous carbon monoxide fumes can collect.

– Do not place your foot on the ground while

operating the machine.

– Before operating, lower the discharge chute,

install the mulcher or put the entire grass catcher

in place.

– Keep clear of the discharge opening at all times.

Never direct the discharge toward a bystander.

Stop operation if someone approaches.

– Keep washout ports and other mower housing

service openings closed when mowing.

– Do not pull any loads or equipment.

– Never leave a machine unattended. Always turn

off blades, set parking brake, stop engine and

remove keys before dismounting.

MACHINE OPERATION

– Check operator present interlock system and

brake operation. Adjust or repair any problems

before using.

– Do not tamper with or defeat safety devices.

Keep guards, shields and interlock safety devices

in place and in proper working condition. They

are for your protection.

– Keep all fasteners such as nuts, bolts and pins

well secured.

– Visually inspect blades, blade bolts and the cutter

assembly for wear or damage. Replace worn or

damaged blades and bolts to preserve balance.

– Verify that machine and attachments, if any, are

in good operating condition.

– Do not engage blades until ready to mow.

Starting

– Start only according to instructions in this manual

or on the machine.

– Before attempting to start the engine, make sure:

- the parking brake is on;

- the PTO is disengaged;

- the traction drive is in NEUTRAL.

– When starting the engine, make sure hands and

feet are clear of the blades.

– Do not start the machine while standing in front

of the discharge chute or with the chute directed

at someone.

– Do not engage PTO at full throttle. Throttle to

idle or lowest possible engine speed.

– Do not change engine governor settings or

overspeed the engine. Operating the engine

at excessive speed can increase the hazard of

personal injury.

MANEUVERING SAFELY

In general

– Slow down before turning.

– Do not mow in reverse unless absolutely

necessary. Always look behind and down

for small children and pets before and during

backing.

– Be aware when approaching blind corners,

shrubs, trees, tall grass or other objects that may

obscure vision.

– If tires lose traction, disengage the blades. If on

a slope, head down.

QUICKCAT

MOWERS

SAFETY

Interrupting operation

– Before leaving the operator's position:

- Park on level ground;

- Disengage the PTO;

- Set the parking brake;

- Shut off the engine and remove the key.

– Disengage the PTO and wait until the blades quit

rotating:

- before raising cutterdeck;

- when not mowing;

- for transport;

- when crossing surfaces other than grass.

– Stop the engine, disengage the PTO and wait

until the blades quit rotating:

- before refueling;

- before removing grass catcher;

- before making height adjustment unless the

adjustment can be made from the operator's

position.

– Stop the engine, disengage the PTO and

disconnect the spark plug wire(s) or remove the

key:

- before clearing blockages or unclogging chute;

- before checking, cleaning or working on the

machine;

- after striking a foreign object. Inspect the

machine for damage and make repairs before

restarting.

- if the machine begins to vibrate abnormally:

Inspect and make repairs as needed before

restarting;

- except for repairs or adjustments as

specically noted, such as for carburetor

adjustment, where the engine must be running.

Keep hands and feet clear of moving parts in

these circumstances.

– Allow the blades to come to a complete stop

when stopping operation to clear blockages,

unclog, inspect the machine, do maintenance or

repair.

– Reduce the throttle setting during engine shut-

down and, if the engine is provided with a shut-

off valve, turn the fuel off at the conclusion of

mowing.

MOWING SLOPES

Slopes are a major factor in loss-

of-control and tipover accidents

that sometimes lead to severe

injury or death. All slopes

require extra caution.

– Do not mow on slopes if

uneasy or uncertain. Ultimate reponsibility for safe

operation on slopes rests with the operator.

– Do not mow excessively steep slopes.

– With ride-on machines, including articulated

steering machines, mow up and down slopes, not

across, except for zero turn machines. Zero turn

machines should mow across slopes.

– With walk-behind machines, always mow across

slopes, not up and down.

– Avoid starting or stopping on a slope. If tires lose

traction, disengage the blades and proceed slowly

straight down the slope.

– With a zero turn machine, if tires lose traction

going down a slope, steering control may be

regained by speeding up.

– Mid-mount zero turns (belly mounted deck) have

much greater traction pointed up slope than down

slope. Be aware that traction may be lost going

down a slope. Do not operate a mid-mount zero

turn on slopes it cannot back up.

– Keep all movement on the slopes slow and

gradual. Do not make sudden changes in speed

or direction.

– Do not turn on slopes unless necessary, and then

turn slowly and downhill when possible.

– Stay away from slopes if the ground is loose or if

caught in the rain during mowing.

– Use lower speeds on a slope to avoid stopping or

shifting.

– Use extra care with grass catchers or other

attachments. These can change the stability of the

machine.

– Avoid driving over ruts, holes, rocks and roots

whenever possible. Be alert to dips and rises.

Uneven terrain can overturn a mower or cause it

to slide.

– Do not mow dropoffs, ditches or embankments.

The machine could suddenly turn over if a wheel

runs over the edge or an edge caves in.

– Follow the manufacturer's recommendations

for wheel weights or counterweights to improve

stability.

WARNING

QUICKCAT

MOWERS

SAFETY

MAINTENANCE SAFETY

IN GENERAL

– Maintain machine according to manufacturer's

schedule and instructions for maximum safety

and best mowing results.

– Park machine on level ground.

– Never allow untrained personnel to service ma-

chine.

– Adjust or repair only after the engine has been

stopped and the blades have stopped rotating.

– Inspect grass catcher components regularly. If

worn, damaged or deteriorated, they may expose

moving parts or allow objects to be thrown.

– Replace parts if worn, damaged or faulty.

For best results, always replace with parts

recommended by the manufacturer.

– Disconnect battey or remove spark plug wire(s)

before making any repairs. Disconnect the nega-

tive terminal rst and the positive last. Reconnect

positive rst and negative last.

– Do not dismantle the machine without releasing

or restraining forces which may cause parts to

move suddenly.

– Provide adequate support for lifted machine or

parts if working beneath.

– Do not put hands or feet near or under rotating

parts.

– Clean up oil or fuel spillage thoroughly.

– Replace faulty mufers.

– To reduce re hazards, keep the engine, mufer,

battery compartment and fuel storage area free

of grass, leaves, debris buildup or grease.

BLADES

– Mower blades are sharp and

can cut. Use extra caution

when handling. Remove

obstructions with care. Wrap

the blade(s) or wear gloves.

– Be aware that rotating one blade

on multiblade mowers can cause other blades to

rotate.

– Only replace blades. Never straighten or weld

them.

– Keep other persons away from blades.

WARNING

FUEL

– Gasoline and diesel fuels

are ammable; gasoline

vapors are explosive. Use

extra care when handling.

– Store only in containers

specically designed for fuel.

– When refueling or checking fuel level:

- Stop the engine and allow to cool;

- Do not smoke;

- Refuel outdoors only;

- Use a funnel;

- Do not overll;

- If fuel is spilled, do not attempt to start the

engine until the spill is cleaned up and vapors

have cleared.

Sparks from static electricity can start res or cause

explosions. Flowing fuel can generate static

electricity. To prevent static electricity sparks:

– Do not ll containers in a vehicle or on a truck or

trailer bed with a plastic liner. Fill containers on

the ground away from the vehicle.

– When practical, remove gas powered equip-

ment from the truck or trailer and refuel it on the

ground. If equipment must be refueled on the

truck or trailer, refuel from a portable container

rather than a dispenser nozzle.

– Keep the dispenser nozzle in contact with the rim

of the fuel tank or container opening until fuel-

ing is complete. Do not use a nozzle lock-open

device

– Replace caps on fuel cans and tanks securely.

WARNING

QUICKCAT

MOWERS

SAFETY

BATTERY

Battery acid is caustic and fumes

are explosive and can cause seri-

ous injury or death.

To reduce the risk of personal in-

jury when working near a battery:

– When working with battery

acid, use protective equip-

ment such as, but not limited to,

goggles, face shield, rubber gloves and apron.

– Avoid leaning over a battery.

– Do not expose a battery to open ames or

sparks.

– Be sure batteries with ller caps are properly

lled with uid.

– Do not allow battery acid to contact eyes or skin.

Flush any contacted area with water immediately

and get medical help.

– Charge batteries in an open, well ventilated area,

away from sparks and ames. Unplug charger

before connecting or disconnecting from bat-

tery.

- Your unit is equipped with an AGM type battery .

An AGM type battery charger should be used on

these when charging.

STORAGE SAFETY

– Stop the engine and allow to cool before storing.

– Drain the fuel tank outdoors only.

– Store fuel in an approved container in a cool, dry

place.

– Keep the machine and fuel containers in a

locked storage place to prevent tampering and to

keep children from playing with them.

– When the machine is to be parked, stored or left

unattended, lower the cutterdeck unless a posi-

tive mechanical lock is used.

– Do not store the machine or fuel container near

heating appliances with an open ame such as a

water heater or an appliance with a pilot light.

– Keep gasoline storage area free of grass, leaves

and excessive grease to reduce re hazard.

Jump starting

1. Be sure the jumper cables are in good condition.

Turn off the ignition and all electrical accessories

on both machines.

2. Position the machine with a good (charged) bat-

tery next to but not touching the machine with the

dead battery so jumper cables will reach.

3. When making cable connections:

- make sure the clamps do not touch anywhere

except to intended metal parts,

- Never connect a positive ("+" or red) terminal

to a negative ("–" or black) terminal.

- Make sure the cables won't get caught in any

parts after the engines are started.

4. Connect one end of the rst jumper cable to the

positive terminal on one battery. Connect the

other end to the positive terminal on the other

battery.

5. Connect one end of the other cable to the

negative terminal of the machine with a good

(charged) battery. Make the nal connection on

the engine of the machine to be started, away

from the battery.

6. Start the vehicle with the good battery, then the

machine with the discharged battery.

7. Remove the cables in the exact reverse order of

installation. When removing each clamp, take

care it does not touch any other metal parts while

the other end remains attached.

WARNING

QUICKCAT

MOWERS

LABELS

RESERVE

OFF

WARNING

TRANSPORT

CUT

4170623

FUEL CONTROL

WARNING ADVERTENCIA

AVOID SERIOUS INJURY OR DEATH:

-Remove objects that can be thrown by the blades.

-Use caution on slopes. Stay off slopes the

machine cannot back up.

-Stop blades and drive down slowly if machine

slides or stops going on slope.

-Do not mow when children or others are around.

-Do not carry a child or passenger-even with

blades off.

-Look down and behind before and while backing.

-Do not operate unless trained.

-Do not operate unless guards, shields and

interlocks are in place and working.

-Replace labels and Operation and Safety Manual

if lost or damaged.

- Leer el manual del operador. No permitir que

personas no capacitadas para ello usen la máquina.

- Mantener los protectores en su lugar y sus tornillos

debidamente fijados.

- Antes de limpiar, ajustar o reparar este equipo,

apagar todos los mandos, aplicar el freno de

estacionamiento y apagar el motor.

- Mantener las manos, los pies y la ropa alejados de

las piezas en movimiento.

- No conducir como pasajero ni llavar pasajeros en

máquinas sin asiento para ello.

- Mantener a las demás personas alejadas durante

el funcionamiento de la máquina.

- Si no sabe leer inglés, solicitarie a otra persona

que le lea y explique el contenido de las etiquetas y

del manual de la máquina.

BEFORE STARTING OR SERVICING:

READ AND UNDERSTAND

THE OPERATOR’S MANUAL

AND LABELS

-Be sure the machine is in safe operating

condition and the operator presence works.

Make necessary repairs.

-Push PTO switch to “OFF”.

BEFORE LEAVING OPERATOR’S POSITION:

-Push PTO switch to “OFF”.

-Apply parking brake.

-Turn engine off.

-Remove key.

OPERATOR’S MANUAL

LOCATED BEHIND

RIDER PAD

4171344

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