Schaeffler HEATER Series Manuel utilisateur

Induction Heaters

BASIC Series - Bench-top devices

User manual

2Schaeer Technologies

Read the manual and safety instructions before

operating the device

Check all parts for possible damage during transportation.

In case of damage, please contact the carrier immediately.

Because our products are continuously subject to

improvements, we reserve the right to make changes.

Vor Inbetriebnahme die Betriebsanleitung und die

Sicherheitsvorschriften aufmerksam lesen

Alle Teile auf möglichen Transportschaden kontrollieren.

Eventuelle Schäden umgehend der Spedition melden. Da

unsere Produkte ständig verbessert werden, behalten wir uns

Änderungen vor.

Antes de la primera puesta en marcha, lea atentamente el

manual de uso y las instrucciones de seguridad

Revise todos los elementos para detectar posibles daños

sufridos durante el transporte. En caso de observar algún

daño, avise inmediatamente a la empresa de transporte.

Debido a que nuestros productos están continuamente sujetos

a mejoras, nos reservamos el derecho de realizar cambios.

Lisez le mode d’emploi et les consignes de sécurité avant la

mise en service

Vériﬁez pour l’ensemble des pièces que celles-ci n’ont pas été

endommagées pendant le transport. En cas de dommages,

avertissez immédiatement le transporteur. Nos produits

étant constamment améliorés, nous nous réservons le droit

d’apporter des modiﬁcations.

Lees voor ingebruikname eerst de gebruiksaanwijzing

en de veiligheidsvoorschriften

Controleer alle onderdelen op mogelijke transportschade.

Waarschuw bij schade onmiddellijk het transportbedrijf. Omdat

onze producten voortdurend worden verbeterd, behouden wij

ons het recht voor om wijzigingen aan te brengen.

Address Schaeer Technologies AG & Co. KG

Georg-Schäfer-Straße 30

97421 Schweinfurt, Germany

Tel +49 2407 9149-66

Web www.schaeer.com/services

Mail support.is@schaeer.com

ISO ISO 9001: 2015

Contact

Warning!

Schaeer Technologies 3

The induction heating devices HEATER20-BASIC, HEATER50-

BASIC, HEATER100-BASIC, HEATER150-BASIC and HEATER200-

BASIC give rapid, clean operation. Their high eciency level

allows energy-ecient heating and shorter mounting times.

This reduces the operating costs. The uniform, controlled

heating allows consistently good quality of mounting.

Operation is simple and user-friendly, the touch-sensitive

screen is oil-resistant, dustproof and waterproof.

When heating by induction is used, there is no need at

all to use oil – this gives particularly good environmental

compatibility. The scope of application is very extensive.

It is possible to heat the loose inner rings of cylindrical or

needle roller bearings as well as sealed and greased bearings.

Compared with previous models, further improvements have

been made in performance capacity and safety and the part to

be heated need no longer be of a minimum mass.

In order to ensure durability in demanding industrial

operation, the devices are extremely robust and reliable.

Foreword

4Schaeer Technologies

Contents

1. About the user manual..................................................................................................................5

1.1 Current version .......................................................................................................................... 5

1.2 Availability................................................................................................................................. 5

1.3 Legal guidelines ........................................................................................................................ 5

1.4 Original user manual ................................................................................................................. 5

2. Safety, warnings and potential hazards ........................................................................................ 6

2.1 Explanation of the pictograms................................................................................................... 6

2.2 Description of potential hazards ............................................................................................... 7

2.3 Safety measures to be taken .................................................................................................... 9

2.4 Safety provisions .................................................................................................................... 10

3. Introduction ................................................................................................................................11

3.1 Application .............................................................................................................................. 11

3.2 Operating conditions .............................................................................................................. 11

3.3 Principle of operation .............................................................................................................. 11

4. Installation..................................................................................................................................12

5. Explanation of display and keys..................................................................................................14

6. The magnetic temperature sensor .............................................................................................15

7. Method of operation ...................................................................................................................16

7.1 Heating a hanging workpiece .................................................................................................. 17

7.2 Heating a horizontal workpiece .............................................................................................. 18

7.3 Maximum weights for swivel arm models................................................................................ 19

8. Operation ....................................................................................................................................20

8.1 Selecting heating modes ......................................................................................................... 21

8.2 Heating in time mode .............................................................................................................. 21

8.3 Workpiece installation ............................................................................................................. 21

8.4 Error message ......................................................................................................................... 22

8.5 Switching between Celsius and Fahrenheit ............................................................................. 22

9. Cleaning, maintenance and troubleshooting ..............................................................................23

10. Technical speciﬁcations ............................................................................................................25

11. Waste disposal..........................................................................................................................27

12. Disclaimer .................................................................................................................................27

13. Certiﬁcate of conformity............................................................................................................28

English

Schaeer Technologies 5

The original user manual is taken to be a user manual in the

English language. A user manual in another language is to be

taken as a translation of the original user manual.

1. About the user manual

1.1 Current version

1.2 Availability

1.3 Legal guidelines

This user manual is supplied with each device and can also be

ordered retrospectively.

A current version and translations of this user manual, can be

found at “www.schaeer.de/publications-heater” using the

search term ‘HEATER-BASIC’.

The information in this manual corresponded to the most

recent status at the close of editing. The illustrations and

descriptions cannot be used as grounds for any claims relating

to devices that have already been delivered. Schaeer

Technologies AG & Co. KG accepts no liability for any damage

or malfunctions if the device or accessories have been

modiﬁed or used in an incorrect manner.

1.4 Original user manual

6Schaeer Technologies

Forbidden for persons with heart pacemaker

or other sensitive implants.

Wearing of metal parts, watches and

jewellery forbidden.

Forbidden for persons with metal implants.

Forbidden for magnetically sensitive

data media.

Read the user manual!

Wear heat-resistant gloves!

Wear safety shoes!

Warning of danger.

Electric shock hazard.

Warning of magnetic ﬁelds.

Warning of hot surface.

Warning of heavy object.

2. Safety, warnings and potential hazards

2.1 Explanation of the

pictograms

Schaeer Technologies 7

Warning! Voltage

Be aware that you are working with an

electrical appliance. On the mains side as

well as internally, voltages occur that can lead

to serious injury and death if used inexpertly

or improperly.

■Connect the unit to the power according to

the information on the rating plate.

■Before each use, check the power supply

cable for damage.

■Safe disconnection from the power supply

must be ensured at all times before

starting maintenance and repair work. This

can be achieved by removing the power

plug from the socket.

Warning! Electromagnetic ﬁeld

Be aware that you are working with an

appliance that generates electromagnetic

ﬁelds. Keep a distance of 1 metre from the

unit when switching on.

These ﬁelds can be harmful for persons with

active medical aids such as heart pacemakers.

These ﬁelds can be harmful for persons

with passive medical aids such as joint

prostheses. The wearing of jewellery can also

result in injuries due to burns.

It is forbidden for persons with active medical

aids to be in the immediate vicinity of the

unit when it is in operation. The generated

electromagnetic ﬁeld may inﬂuence the

proper function of such medical aids.

It is forbidden to wear jewellery when working

with the generator and inductors. There is

a risk of the jewellery being heated by the

electromagnetic ﬁeld and resulting in injuries

due to burns.

For this reason, persons with passive

implants are recommended not to enter the

immediate vicinity of the induction heater

when it is in operation.

2.2 Description of

potential hazards

8Schaeer Technologies

Furthermore, it cannot be ruled out that the

electromagnetic ﬁelds could cause damage to

electronic and magnetic data media. Keep such

equipment away from the induction heater.

Caution! Tripping hazard

Limit the risk of injury due to tripping as

far as possible.

■Keep your place of work tidy. Remove any

loose and superﬂuous objects from the

immediate vicinity of the unit.

■Position any (power supply) cables as

low as possible to minimise the risk

of tripping.

Caution! Risk of burns

The workpiece becomes warm to very hot

during heating.

Parts of the unit may also become hot due

to contact with the workpiece or the heat

radiated by the workpiece.

Therefore always wear heat-resistant gloves

when handling workpieces in order to avoid

injury due to burns.

Caution! Risk of injury during lifting

A number of units in the Schaeer heater

range weigh more than 23 kg and may

therefore not be lifted by one person alone.

(see technical specs)

If a unit weighs more than 23 kg, lift it with

two persons or use suitable

lifting equipment.

Wear safety shoes to prevent injury from

unintentionally falling workpieces and/or

machine parts.

Schaeer Technologies 9

■The user must carefully read this manual and be familiar with

the safety standards in the work practice.

■Follow the instructions in the manual at all times.

■Check the connection voltage against the rating plate on

the unit. If the power cord does not have one, make sure

it is ﬁtted with the proper plug. This must be ﬁtted by a

qualiﬁed electrician.

■Never use or store an induction heater in a

damp environment.

■Only use Schaeer induction heaters indoors.

■If using a mobile version; always lock the castors when not

moving the device.

■If the heater is equipped with extendable horizontal supports,

always secure them with the appropriate locking pin, both in

the fully retracted and in the fully extended position.

■Use suitable lifting equipment according to the weight of

the ledge or component.

■Never use a metal strap to support workpieces or suspend

them in the magnetic ﬁeld. High currents could start

running through the strap, causing it to heat up.

■Do not hold metal objects near ledge and poles.

■Whilst heating, observe a minimum distance of 1 metre

from the heater.

■Never remove the induction ledge during heating.

■Do not modify the heater. Never use home-made ledges.

■Always check that the induction ledge is positioned

correctly against the poles, so excessive vibration cannot

cause personal injury or damage to the device.

■Do not switch on the heater until the core is closed with

a ledge.

Hazard area

The hazard area of the heating device can represent a danger

of death.

DANGER!

Danger of heart stoppage in persons ﬁtted with

a pacemaker due to the strong electromagnetic

ﬁeld. Ensure that persons ﬁtted with a

pacemaker remain outside the hazard area of

the heating device. Erect barriers and attach

clearly visible warning signs, Figure 1.

2.3 Safety measures

to be taken

10 Schaeer Technologies

■The electronic systems switch o automatically if the

ambient temperature rises above 70ºC.

■When heating in temperature mode, the heater switches o

if no 1°C temperature increase is measured during a time

pre-set by the manufacturer.

■The coil of the heater is equipped with a temperature

monitor. If the coil becomes too hot, the heating process is

switched o entirely.

■Models with a swivel arm are equipped with a safety

positioning cam.

An induction heater operates by means of a magnetic ﬁeld.

At a distance of 1 metre, the magnetic ﬁeld has been reduced to

such an extent that it is below the applicable standard of 0.5mT.

2.4 Safety provisions

WARNING!

Danger of death for persons with artiﬁcial

heart valves made from metal, hazard of

severe burns due to heating of implants by the

electromagnetic ﬁeld, see chatper 2.2.

Ensure that persons with a ferromagnetic

implant remain outside the hazard area of the

heating device. Erect barriers and attach clearly

visible warning signs, Figure 1.

1 m

1. Hazard area, 1m

2. Barrier

3. Flat work surface capable

of supporting load

Figure 1

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