Sartorius PR 5610 Manuel utilisateur

For immediate assistance call

1-800-750-6842

This document courtesy of:

Data Weighing Systems, Inc.

Sartorius Hamburg GmbH, Meiendorfer Str. 205, 22145 Hamburg, Germany

Tel:+49.40.67960.303 Fax:+49.40.67960.383

System Weighing Controller

PR 5610

Installation Manual

Installation manual 9499 050 60004 Edition 4 27.07.2004 A4 FZ

for PR 5610 Release: 3.12

Please note

Any information in this document is subject to change without notice and does not represent a commitment on the part of

SARTORIUS. This product should be operated only by trained and qualified personnel. In correspondence concerning this product the

type, name and release number as well as all license numbers in relation to the product have to be quoted.

Important

This product is partly copyrighted. It may not be modified or copied and may not be used without purchasing or written authority

from the copyright owner (SARTORIUS). By using this product, you agree to be bound by the terms stated herein.

Bitte beachten

Alle Angaben in diesem Dokument sind unverbindlich für SARTORIUS und stehen unter Änderungsvorbehalt. Die Bedienung des

Produktes darf nur von geschultem, fach- und sachkundigem Personal durchgeführt werden. Bei Schriftwechsel über dieses Produkt

bitte Typ, Bezeichnung und Versionsnummer sowie alle mit dem Produkt in Zusammenhang stehenden Lizenznummern angeben.

Wichtig

Dieses Produkt ist in Teilen urheberrechtlich geschützt. Es darf nicht verändert oder kopiert und ohne Erwerb oder schriftliche

Einwilligung des unheberrechtlichen Eigentümers (SARTORIUS) nicht benutzt werden. Durch die Benutzung dieses Produktes werden

obige Bestimmungen von Ihnen anerkannt.

Veuillez noter, s.v.p.

L'exploitation de ce produit ne doit s'effectuer que par du personnel autorisé. Dans votre correspondance se rapportant au présent

produit, veuillez toujours spécifier le numéro de type, la description et le numéro de version ainsi que tous les numéros de licence en

rapport avec ce produit.

Important

Les droits d'auteur de toutes les parties de ce produit sont réservés. Ce produit ne doit être ni utilisé ni changé ni copié sans achat

de la licence ou accord par écrit. L'utilisation du produit implique la reconnaissance des conditions mentionnées ci-avant.

PR 5610 Installation Manual List of Contents

Sartorius 1

Contents

1SAFETY HINTS, ELECTRICAL PROTECTION CLASS ................................................................................ 5

1.1 APPLICATION OF THE INSTRUMENT......................................................................................................................... 5

1.2 INITIAL INSPECTION................................................................................................................................................ 5

1.3 BEFORE COMMISSIONING........................................................................................................................................ 5

1.3.1 Installation.................................................................................................................................................... 5

1.3.2 Electrostatically sensitive components......................................................................................................... 6

1.3.3 Protective earth ............................................................................................................................................ 6

1.3.4 Failure and excessive stress ......................................................................................................................... 7

1.3.5 For special attention..................................................................................................................................... 7

1.3.6 Fuse .............................................................................................................................................................. 7

1.4 REPAIR AND MAINTENANCE.................................................................................................................................... 8

1.4.1 Soldering work.............................................................................................................................................. 8

1.5 DISPOSAL ............................................................................................................................................................... 9

1.6 CLEANING .............................................................................................................................................................. 9

2SYSTEM WEIGHING CONTROLLER............................................................................................................. 10

2.1 BASIC INSTRUMENT SURVEY ................................................................................................................................10

2.2 OPTIONS............................................................................................................................................................... 11

2.2.1 Program extensions (optional) ................................................................................................................... 12

2.2.2 Plug-in cards and modules (optional)........................................................................................................ 13

2.3 HOUSING.............................................................................................................................................................. 14

2.4 DESCRIPTION OF CONTROLS ................................................................................................................................. 15

2.4.1 Display........................................................................................................................................................ 15

2.4.2 Keypad........................................................................................................................................................ 16

2.4.3 Operating concept ...................................................................................................................................... 17

3INSTALLING THE INSTRUMENT AND OPTIONS ...................................................................................... 19

3.1 MECHANICAL PREPARATION................................................................................................................................. 19

3.2 HARDWARE CONSTRUCTION................................................................................................................................. 19

3.2.1 Installing the options .................................................................................................................................. 20

3.2.2 Digital Board (Board 2) ............................................................................................................................. 20

3.2.3 Cable gland and connection....................................................................................................................... 21

3.3 MAINBOARD (BOARD 1)....................................................................................................................................... 21

3.3.1 Load cell cable / cable junction box........................................................................................................... 22

3.3.2 External PC keyboard................................................................................................................................. 24

3.3.3 Bar code reader.......................................................................................................................................... 25

3.3.4 RS 232 Built-in interface ............................................................................................................................ 26

3.4 OPTIONS............................................................................................................................................................... 29

3.4.1 PR 1713/04 Serial I/O ................................................................................................................................ 29

3.4.2 PR 1713/05 RAM extension........................................................................................................................ 35

3.4.3 PR 1713/06 Analog output card................................................................................................................. 36

3.4.4 PR 1713/07 Analog I/O .............................................................................................................................. 38

3.4.5 PR 1713/08 BCD output............................................................................................................................. 40

3.4.6 PR 1713/12 4 Opto inputs / 4 Opto outputs................................................................................................ 43

3.4.7 PR 1713/13 DIOS master ........................................................................................................................... 45

3.4.8 PR 1713/14 Ethernet................................................................................................................................... 48

3.4.9 PR 1713/15 4 Opto inputs / 4 Relay outputs.............................................................................................. 50

3.4.10 PR 1713/17 6 Opto inputs / 8 Opto outputs................................................................................................ 52

3.4.11 PR 1721/11 Profibus interface .................................................................................................................. 54

3.4.12 PR 1721/12 Interbus interface................................................................................................................... 55

3.4.13 PR 1721/14 DeviceNet interface................................................................................................................ 56

4COMMISSIONING............................................................................................................................................... 57

4.1 DATA SAVING / POWER FAILURE........................................................................................................................... 57

4.1.1 Calibration data.......................................................................................................................................... 57

4.1.2 Configuration data...................................................................................................................................... 58

4.1.3 Programming with PR 1750....................................................................................................................... 58

List of Contents PR 5610 Installation Manual

2 Sartorius

4.1.4 Cold / Warm start ....................................................................................................................................... 58

4.2 DISPLAY ELEMENTS AND CONTROLS..................................................................................................................... 59

4.2.1 Control signals............................................................................................................................................ 59

4.2.2 Language .................................................................................................................................................... 59

4.2.3 Operating concept ‘Commissioning’.......................................................................................................... 60

4.3 MAIN MENU.......................................................................................................................................................... 61

4.3.1 Function setup ............................................................................................................................................ 61

4.3.2 Boot menu................................................................................................................................................... 65

4.4 WEIGHING POINT ASSIGNMENT............................................................................................................................. 69

4.4.1 Error messages on the weight display........................................................................................................ 70

4.4.2 W&M Parameter......................................................................................................................................... 71

4.5 CALIBRATION, INTERNAL ADC............................................................................................................................ 72

4.5.1 Calibration sequence.................................................................................................................................. 72

4.5.2 Error messages at calibration start............................................................................................................ 72

4.5.3 Calibration / Configuration counters......................................................................................................... 72

4.5.4 Select weighing point.................................................................................................................................. 73

4.5.5 Display calibration data............................................................................................................................. 73

4.5.6 Select calibration mode .............................................................................................................................. 73

4.5.7 Set full scale................................................................................................................................................ 74

4.5.8 Set step width.............................................................................................................................................. 74

4.5.9 Set dead load ..............................................................................................................................................74

4.5.10 Set full scale deflection (span).................................................................................................................... 75

4.5.11 Calculate test value..................................................................................................................................... 76

4.5.12 Exit calibration........................................................................................................................................... 77

4.5.13 Set parameters............................................................................................................................................ 78

4.6 CONFIGURATION FOR 'LIQUID', 'USER', 'GWT-SCALE', 'XBPI-SCALE'................................................................... 80

4.6.1 Weighing point function liquid counter...................................................................................................... 80

4.6.2 Weighing point function GWT-scale........................................................................................................... 81

4.6.3 Weighing point function User-scale ........................................................................................................... 81

4.6.4 Weighing point function xBPI-scale........................................................................................................... 82

4.7 XBPI SCALE......................................................................................................................................................... 83

4.7.1 xBPI Serial port setup................................................................................................................................. 84

4.7.2 xBPI Weighing point assignment and configuration.................................................................................. 84

4.7.3 xBPI Platform configuration ...................................................................................................................... 85

4.7.4 xBPI Scale parameters ............................................................................................................................... 86

4.7.5 xBPI Scale parameter tables....................................................................................................................... 87

4.7.6 xBPI Scale setting deadload....................................................................................................................... 89

4.7.7 xBPI Scale error message........................................................................................................................... 89

4.7.8 xBPI Calibration with internal weight........................................................................................................ 90

4.7.9 xBPI Calibration with user weight ............................................................................................................. 90

4.7.10 xBPI Calibration with automatic weight recognition................................................................................. 91

4.7.11 xBPI Calibration with preset weight........................................................................................................... 91

4.8 CONFIGURATION OF NON-WEIGHING POINT RELATED PARAMETERS ..................................................................... 92

4.8.1 Set clock (date and time)............................................................................................................................. 92

4.8.2 Serial ports ................................................................................................................................................. 92

4.8.3 Software parameters................................................................................................................................... 94

4.8.4 Fieldbus parameter..................................................................................................................................... 96

4.8.5 Licence setup .............................................................................................................................................. 97

4.8.6 Show board number.................................................................................................................................... 98

4.8.7 Print setup data........................................................................................................................................... 98

4.8.8 Last fault..................................................................................................................................................... 98

4.8.9 Refresh display............................................................................................................................................ 98

4.8.10 I/O Slots ...................................................................................................................................................... 99

4.8.11 Show Version.............................................................................................................................................. 99

4.8.12 Enable download...................................................................................................................................... 100

4.8.13 Reboot....................................................................................................................................................... 100

4.9 CONFIG PROGRAM FOR APPLICATION PARAMETERS............................................................................................ 100

4.10 MODBUS / J-BUS PROTOCOL.......................................................................................................................... 101

4.10.1 Communication......................................................................................................................................... 101

4.10.2 Function 1 or 2: Read n bits..................................................................................................................... 102

4.10.3 Function 3 or 4: Read n successive words ............................................................................................... 102

4.10.4 Function 5: Write a bit ............................................................................................................................. 103

PR 5610 Installation Manual List of Contents

Sartorius 3

4.10.5 Function 6: Write a word ......................................................................................................................... 103

4.10.6 Function 8: Diagnosis .............................................................................................................................. 104

4.10.7 Function 15: write n successive bits......................................................................................................... 104

4.10.8 Function 16: write n successive words..................................................................................................... 105

4.10.9 MODBUS / J-BUS error messages........................................................................................................... 105

4.10.10 MODBUS / J-BUS Addresses.................................................................................................................. 106

5COMMISSIONING WITH TERMINAL.......................................................................................................... 107

5.1 SYSTEM CONSOLE: CONNECTING MENU STRUCTURE........................................................................................... 107

5.1.1 Connecting PR 5610 to PC....................................................................................................................... 107

5.1.2 Terminal program..................................................................................................................................... 107

5.1.3 Main-Command-Level menu structure.................................................................................................... 108

5.1.4 General operating notes........................................................................................................................... 110

5.2 CONFIGURATION ................................................................................................................................................ 111

5.2.1 Set date ..................................................................................................................................................... 111

5.2.2 Set time ..................................................................................................................................................... 112

5.2.3 Serial port setup........................................................................................................................................ 112

5.2.4 Entry of software licence numbers............................................................................................................ 114

5.2.5 Entry of software parameters ................................................................................................................... 115

5.2.6 Fieldbus parameter................................................................................................................................... 116

5.2.7 Entry of user-defined units........................................................................................................................ 117

5.2.8 Printing all configuration data................................................................................................................. 117

5.3 WEIGHING POINT MASK...................................................................................................................................... 118

5.3.1 Weighing point assignment....................................................................................................................... 119

5.4 WEIGHING POINT PARAMETERS: STORING, SAVING, PROTECTING....................................................................... 119

5.4.1 Access protection: CAL-switch................................................................................................................. 119

5.4.2 Saving the weighing point parameters in EAROM................................................................................... 121

5.5 INTERNAL ADC, PARAMETERS........................................................................................................................... 122

5.5.1 Editing functions for parameter entry ...................................................................................................... 122

5.5.2 Filter: Analog Filter ................................................................................................................................. 123

5.5.3 Analog test mode: Testmode..................................................................................................................... 123

5.5.4 Measuring time: Meastime ....................................................................................................................... 123

5.5.5 Standstill detection.................................................................................................................................... 123

5.5.6 Zero set range: Zeroset.rn........................................................................................................................ 123

5.5.7 Automatic zero tracking............................................................................................................................ 124

5.5.8 Automatic zero correction switch-on/off................................................................................................... 124

5.5.9 Zero tracking range: Zerotrk.rn ............................................................................................................... 124

5.5.10 Zero tracking stepwidth: Zerotrk.st.......................................................................................................... 124

5.5.11 Zero tracking interval: Zerotrk.ti.............................................................................................................. 124

5.5.12 Multirange scale....................................................................................................................................... 124

5.5.13 Tare time-out: Tare timot ......................................................................................................................... 124

5.5.14 Maximum permissible overload: Overload .............................................................................................. 125

5.5.15 Min. weight limit for print-out: no p below .............................................................................................. 125

5.5.16 Stepwidth (scale divisions): Stepwidth...................................................................................................... 125

5.5.17 W&M mode: W &M.................................................................................................................................. 125

5.6 WEIGHING POINT CALIBRATION.......................................................................................................................... 126

5.6.1 Calibration data........................................................................................................................................ 126

5.6.2 Editing functions for parameter entry ...................................................................................................... 127

5.6.3 Adjusting the full scale value: Fullscale................................................................................................... 127

5.6.4 Default span.............................................................................................................................................. 128

5.6.5 Weighing point calibration procedure / sequence.................................................................................... 128

5.6.6 Weighing point calibration with weights.................................................................................................. 128

5.6.7 Weighing point calibration without weights............................................................................................. 131

5.6.8 Error messages in the calibration menu................................................................................................... 134

5.6.9 Liquid counter........................................................................................................................................... 135

5.6.10 Customer-specific weighing point (user).................................................................................................. 136

5.6.11 GWT Scale................................................................................................................................................ 138

5.6.12 Sartorius scale (xBPI)............................................................................................................................... 139

5.7 SUB-MENU SERVICE ........................................................................................................................................... 140

5.7.1 Available memory in PR 5610.................................................................................................................. 140

5.7.2 Show hardware configuration .................................................................................................................. 141

5.7.3 Testing the input and output modules....................................................................................................... 141

List of Contents PR 5610 Installation Manual

4 Sartorius

5.7.4 Printing all configuration data................................................................................................................. 145

5.8 IEC 61131 OPERATING LEVEL............................................................................................................................ 146

6TECHNICAL DATA........................................................................................................................................... 147

6.1 ANALOG PART, A/D CONVERSION...................................................................................................................... 147

6.1.1 Accuracy and stability .............................................................................................................................. 147

6.1.2 Sensitivity.................................................................................................................................................. 147

6.1.3 Load cells.................................................................................................................................................. 147

6.1.4 Safe condition ........................................................................................................................................... 147

6.1.5 EC-Declaration of Conformity ................................................................................................................. 148

6.1.6 Certificate of type approval PR 1713, PR 5610 (X5), PR 5710 (X6) ....................................................... 149

6.1.7 Location of seals PR 1713, PR 5610 (X5)................................................................................................ 150

6.1.8 Location of seals PR 5710 (X6), foil PR 5610 (X5).................................................................................. 151

6.2 DIGITAL PART..................................................................................................................................................... 152

6.2.1 Backup battery.......................................................................................................................................... 152

6.2.2 Display...................................................................................................................................................... 152

6.2.3 Keypad...................................................................................................................................................... 152

6.2.4 External keyboard..................................................................................................................................... 152

6.2.5 Builtin RS 232 interface............................................................................................................................ 152

6.2.6 Power supply ............................................................................................................................................ 152

6.3 ENVIRONMENTAL EFFECTS................................................................................................................................. 153

6.3.1 Power voltage sags................................................................................................................................... 153

6.3.2 Environmental conditions......................................................................................................................... 153

6.3.3 Electromagnetic immunity........................................................................................................................ 153

6.3.4 RF interference suppression..................................................................................................................... 153

6.4 MECHANICAL DATA............................................................................................................................................ 154

6.4.1 Construction type...................................................................................................................................... 154

6.4.2 Dimensions ............................................................................................................................................... 154

6.4.3 Connections .............................................................................................................................................. 154

6.4.4 Accessories ............................................................................................................................................... 154

6.4.5 Weight....................................................................................................................................................... 154

6.4.6 Installation kit (optional).......................................................................................................................... 154

6.5 FIELD BUS OPTIONS ............................................................................................................................................ 155

6.5.1 Interbus-S/ Profibus-DP/ DeviceNet ........................................................................................................ 155

6.5.2 GSD file for PR 1721 Profibus DP........................................................................................................... 156

6.5.3 EDS-file for PR 1721 DeviceNet .............................................................................................................. 157

7ANNEX ................................................................................................................................................................. 158

7.1 SPARE PARTS...................................................................................................................................................... 158

7.2 FURTHER DOCUMENTS........................................................................................................................................ 158

7.3 GLOSSARY.......................................................................................................................................................... 158

8INDEX .................................................................................................................................................................. 159

PR 5610 Installation Manual Safety Hints

Sartorius 5

1 SAFETY HINTS, ELECTRICAL PROTECTION CLASS

This instrument was built and tested in accordance with the safety regulations for

measuring and control instrumentation for protection class I (protective earth connection)

according to IEC 1010/ EN61010 or VDE 0411. The instrument was delivered in safe

condition. To maintain this condition and to ensure safe operation, the operator must

follow the hints and warnings given in this documentation.

1.1 Application of the instrument

The instrument is intended exclusively for application in weighing and batching installations and is particularly

suitable for tank and hopper weighing, weighbridges, platform scales, crane weighing, batching systems and as

a weight indicator in intelligent control systems. Product operation, commissioning and maintenance must be

done by well trained and qualified persons who know of the risks and avoid them, or take measures to protect

themselves.

The instrument is state of the art. No warranty is taken that the product is free of errors, especially with

reference to the software and hardware required for operation and supplied by third parties. The manufacturer

does not take any liability for damage caused by incorrect use of this product. Using this product implies

recognition of the above-mentioned regulations.

1.2 Initial inspection

Check the contents of the consignment for completeness and note whether any damage has occurred during

transport. If the content is incomplete or damaged, a claim must be filed with the carrier immediately and the

Sartorius sales or service organization must be informed to permit repair or replacement of the unit.

1.3 Before commissioning

Visual inspection !

Before commissioning, after storage and transport, the instrument must be inspected

visually to preclude mechanical damage.

1.3.1 Installation

The instrument has a mounting bracket with holes in different distances and can be mounted adjustable

between rubber disks by knurled-head screws to the detachable mounting bracket. The stainless steel housing

of the instrument fulfills IP 65. The unit can be mounted in any position, however, the PG glands should not

point upwards (water). Before commissioning the instrument, all unused instrument apertures must be closed

with blind plugs. For cooling the instrument, the air circulation must not be hampered. Heat influences, e.g.

direct sun radiation, must be avoided. The environmental conditions specified in the technical data must be

taken into account. The unit is suitable for:

Table-top mounting: The unit stands on the detachable mounting bracket.

Wall mounting: Mount mounting bracket on the wall. The unit is held by knurled-head screws.

Installation in

control cabinets:

With installation brackets, the optional installation kit PR 1713/91

has to be ordered.

Safety Hints PR 5610 Installation Manual

6Sartorius

1.3.2 Electrostatically sensitive components

This instrument contains electrostatically sensitive components. Therefore, potential equalization must be

provided when working at the open instrument (antistatic protection).

Opening the instrument

CAUTION

DANGER TO LIFE !

Working at the switched on unit may be dangerous to life. Disconnect the

instrument from the supply voltage! When removing covers or parts by means of

tools, live parts or terminals may be exposed. Capacitors in the unit may still be

charged also after disconnecting the unit from all voltage sources. Before

selecting a different supply voltage and before replacing the loadcell fuse, the

unit must be disconnected from all voltage sources.

1.3.2.1 Earthing

Earthing of the unit must be via the protective earth conductor PE.

1.3.3 Protective earth

The connecting cable of the unit must comply with the regulations in accordance with VDE 0411 or EN61010.

The power cable must contain a protective earth conductor, which must not be interrupted inside or outside

these units (e.g. by using an extension cable without protective earth). The protective earth must be connected

with terminal PE in the power connecting block. Before commissioning, acceptance of the installation by a

technically responsible expert is required.

Power connection PR 5610/X0

The PR 5610/X0 is designed for 230 V AC / 115 V AC with 50 to 60 Hz supply

The adjusted operating voltage must correspond to the nominal power voltage.

Changing over from 230 V (factory setting)to 115 V is done by means of a

rotary switch, which can be actuated using a screwdriver. Turn the switch to

the required voltage marked below the arrow. Power connecting terminals,

supply voltage selector switch and transformer are located on board 1, left

above the row of cable glands.

Caution: The power cable conductors must be tied together with a cable strap shortly before the terminal block!

As the unit has no power switch, it is ready for operation immediately after connecting the supply voltage. The

firm power connection must be protected with a fuse. Additionally, an interruption (safely) of both lines of the

supply voltage must be possible, e.g. by means of a switch or a power connector.

PR 5610 Installation Manual Safety Hints

Sartorius 7

1.3.3.1 Power supply PR 5610/X1

The PR 5610/X1 is designed for operation with 24 V AC with 50 to 60 Hz or 24 V DC supply, use mains screw L

and N of terminal block to connect 24 V AC or 24V DC supply. For earth connection, refer to chapter 1.3.3.

Protective Earth.

1.3.4 Failure and excessive stress

If the instrument is suspected of being unsafe, shut it down and protect it against accidental operation. This is

the case when the unit

• is physically damaged,

• does not function any more,

• is stressed beyond the tolerable limits (e.g. during storage, transport).

1.3.5 For special attention

Make sure that the construction of the instrument is not altered to the detriment of safety. In particular,

leakage paths, air gaps (of live parts) and insulating layers must not be reduced. The conductors of each cable

must be tied together with a cable strap shortly before the terminal block. The manufacturer cannot be held

responsible for personnel injury or damage caused by an instrument repaired incorrectly by user or installer.

1.3.6 Fuse

The load cell supply circuit is protected by a 250 mA slow blowing fuse.

The following fuse is fitted:

Wickmann order no. 19372K, TR 5 Radial, slow blowing IEC 127-3 250 mA T

! WARNING !

Only a qualified person may replace the fuse.

Using repaired fuses and short-circuiting of the fuse holder are not permitted. Note

that only fuses of the specified type and current rating in accordance with IEC 127

may be used for replacement.

The transformer primary winding is protected by means of a thermal fuse. After overheating, the thermal fuse is

molten. The instrument has to be sent to our service for repair.

The secondary winding is protected by a Multifuse 1,85 A. If it switches off (e.g. due to low power voltage)

disconnect the device from power. After a cooling down period of about 3 min. it can be used again, if the

power voltage is O.K.

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