Sanyo DP19241 Manuel utilisateur

DP19241

18.5" HDTV LCD

SERVICE MANUAL

SANYO Factory Code Z6AE

Service Reference NO. 051

ORIGINAL

MFR'S VERSION A

Design and specifications are subject to change without notice.

1. KEEP THE NOTICES 6. PERFORM A SAFETY CHECK AFTER

SERVICING

As for the places which need special attentions,

they are indicated with the labels or seals on the Confirm that the screws, parts and wiring which

cabinet, chassis and parts. Make sure to keep the were removed in order to service are put in the

indications and notices in the operation manual. original positions, or whether there are the

portions which are deteriorated around the

2. AVOID AN ELECTRIC SHOCK serviced places serviced or not. Check the

insulation between the antenna terminal or

There is a high voltage part inside. Avoid an external metal and the AC cord plug blades.

electric shock while the electric current is And be sure the safety of that.

flowing.

(INSULATION CHECK PROCEDURE)

3. USE THE DESIGNATED PARTS

1. Unplug the plug from the AC outlet.

The parts in this equipment have the specific 2. Remove the antenna terminal on TV and turn

characters of incombustibility and withstand on the TV.

voltage for safety. Therefore, the part which is 3. Insulation resistance between the cord plug

replaced should be used the part which has terminals and the eternal exposure metal

the same character. [Note 2] should be more than 1M ohm by

Especially as to the important parts for safety using the 500V insulation resistance meter

which is indicated in the circuit diagram or the [Note 1].

table of parts as a ! mark, the designated 4. If the insulation resistance is less than 1M

parts must be used. ohm, the inspection repair should be

required.

SERVICING NOTICES ON CHECKING

required.

4. BE CAREFUL WITH THE

LCD PANEL [Note 1]

If you have not the 500V insulation

Avoid a shock to the panel while servicing. resistance meter, use a Tester.

Take enough care to deal with it.

[Note 2]

5. PUT PARTS AND WIRES IN THE External exposure metal: Antenna terminal

ORIGINAL POSITION AFTER Headphone jack

ASSEMBLING OR WIRING

There are parts which use the insulation

material such as a tube or tape for safety, or

which are assembled in the condition that

these do not contact with the printed board.

The inside wiring is designed not to get closer

to the pyrogenic parts and high voltage parts.

Therefore, put these parts in the original

positions.

Please include the following informations when you order parts. (Particularly the VERSION LETTER.)

1. MODEL NUMBER and VERSION LETTER

The MODEL NUMBER can be found on the back of each product and the VERSION LETTER can be

found at the end of the SERIAL NUMBER.

2. PART NO. and DESCRIPTION

You can find it in your SERVICE MANUAL.

When you exchange IC and Transistor with a heat sink, apply silicon grease (YG6260M) on the contact

section of the heat sink. Before applying new silicon grease, remove all the old silicon grease.

(Old grease may cause damage to the IC and Transistor).

HOW TO ORDER PARTS

IMPORTANT

A1-1

ABOUT LEAD FREE SOLDER (PbF)

Distinction of PbF PCB:

PCBs (manufactured) using lead free solder will have a PbF printing on the PCB.

(Please refer to figures.)

Caution:

• Pb free solder has a higher melting point than standard solder;

Typically the melting point is 86

F~104

F(30

C~40

C) higher.

Please use a soldering iron with temperature control and adjust it to 650

F ± 20

F (350

C ± 10

C).

In case of using high temperature soldering iron, please be careful not to heat too long.

•

Pb free solder will tend to splash when heated too high (about 1100

F/ 600

C).

•

Pb free solder will tend to splash when heated too high (about 1100

F/ 600

C).

• All products with the printed circuit board with PbF printing must be serviced with lead free solder.

When soldering or unsoldering, completely remove all of the solder from the pins or solder area,

and be sure to heat the soldering points with the lead free solder until it melts sufficiently.

Recommendations

Recommended lead free solder composition is Sn-3.0Ag-0.5Cu.

A1-2

To set the Hotel mode, please follow the steps below.

1. In power on mode, set the VOLUME to minimum.

2. Press and hold the VOLUME DOWN button on the front panel.

3. Simultaneously press and hold the MENU button on the remote control

for more than 2 seconds.

4. The Hotel mode setting menu will appear.

5. Using the UP/DOWN button on the remote control, select the desired mode.

Then press the ENTER button.

6. Using the LEFT/RIGHT button on the remote control,

set the mode to desired setting.

7. Using the UP/DOWN button on the remote control, select the ENTER.

Then press the ENTER button of remote control.

8. The Hotel mode has now been set up.

1. In power on mode, set the VOLUME to minimum.

2. Press and hold the VOLUME DOWN button on the front panel.

3. Simultaneously press and hold the MENU button on the remote control for more than 2 seconds.

4. The Hotel mode setting menu will appear.

5. Using the UP/DOWN button on the remote control, select the RESET.

Then press the ENTER button on the remote control.

6. The setting items has now been returned to initial value.

HOTEL MODE FUNCTION

To reset the Hotel mode, please follow the steps below.

Setting of the maximum volume value.

Effective/invalid setting of main key operation. (*Note 1)

Effective/invalid setting of Menu key operation of set and remote control.

(*Note 1)

Note 1) Even if setting it to "No Respond", the service mode function are effective.

Note 2) If setting it to "NORMAL", it start up in same input source when you turn off the power before.

Panel button

Maximum volume

Setting item Setting value

0~50

TV/AV/

Input mode start

Menu button

FUNCTION

Setting of input source at power supply On. (*Note 2)

Various settings of the Hotel mode function return initial State.

RESPOND

NORMAL

HDMI/PC

Initial value

Reset

COMPONENT/

RESPOND/

NO RESPOND

NORMAL/

A1-3

SERVICING NOTICES ON CHECKING………………………………………………………………… A1-1

HOW TO ORDER PARTS………………………………………………………………………………… A1-1

IMPORTANT………………………………………………………………………………………………

…

A1-1

ABOUT LEAD FREE SOLDER

(

PbF

)

…………………………………………………………………

…

A1-2

HOTEL MODE FUNCTION………………………………………………………………………………

…

A1-3

TABLE OF CONTENTS…………………………………………………………………………………

…

A2-1

GENERAL SPECIFICATIONS…………………………………………………………………………… A3-1~A3-5

DISASSEMBLY INSTRUCTIONS

1. REMOVAL OF MECHANICAL PARTS AND P. C. BOARDS…………………………………

…

B1-1, B1-2

2. REMOVAL AND INSTALLATION OF FLAT PACKAGE IC……………………………………

…

B2-1, B2-2

SERVICE MODE LIST……………………………………………………………………………………

…

C-1

WHEN REPLACING EEPROM

(

MEMORY

)

IC………………………………………………………… C-2

ELECTRICAL ADJUSTMENTS…………………………………………………………………………

…

D-1~D-5

BLOCK DIAGRAMS

BLOCK……………………………………………………………………………………………………E-1, E-2

PRINTED CIRCUIT BOARDS

MAIN……………………………………………………………………………………………………

…

F-1, F-2

POWER………………………………………………………………………………………………….

…

F-3, F-4

SIDE JACK/OPERATION……………………………………………………………………………… F-5, F-6

SCHEMATIC DIAGRAMS

FLASH…………………………………………………………………………………………………… G-1, G-2

DDR2……………………………………………………………………………………………………

…

G-3, G-4

HDMI……………………………………………………………………………………………………

…

G-5, G-6

LVDS……………………………………………………………………………………………………

…

G-7, G-8

MICON…………………………………………………………………………………………………… G-9, G-10

SCALER POWER………………………………………………………………………………………

…

G-11, G-12

TUNER

G13 G14

TABLE OF CONTENTS

TUNER

…………………………………………………………………………………………………

…

SCALER VIDEO/AUDIO………………………………………………………………………………

…

G-15, G-16

JACK……………………………………………………………………………………………………

…

G-17, G-18

REGULATOR…………………………………………………………………………………………… G-19, G-20

POWER…………………………………………………………………………………………………

…

G-21, G-22

BACKLIGHT INVERTER………………………………………………………………………………

…

G-23, G-24

REMOCON/OPERATION………………………………………………………………………………G-25, G-26

JACK2……………………………………………………………………………………………………

…

G-27, G-28

SOUND…………………………………………………………………………………………………

…

G-29, G-30

INTERCONNECTION DIAGRAM………………………………………………………………………

…

G-31, G-32

WAVEFORMS……………………………………………………………………………………………… H-1

MECHANICAL EXPLODED VIEWS……………………………………………………………………

…

I-1~I-3

MECHANICAL REPLACEMENT PARTS LIST…………………………………………………………J1-1

ELECTRICAL REPLACEMENT PARTS LIST…………………………………………………………

…

J2-1~J2-5

A2-1

GENERAL SPECIFICATIONS

G-1 TV LCD LCD Size / Visual Size 18.50 inch / 470.1mmV

System LCD Type Color TFT LCD

Number of Pixels 1366(H) x 768(V)

Double Scan No

View Range Left/Right 85/85 degree

Up/Down 80/80 degree

Bright Dot n≦3

Zero Bright Dot Ratio 70%

Color System NTSC

Speaker 2 Speaker

Position Bottom

Size 1.0 x 2.7 inch

Impedance 8 ohm

Sound Output Max 2.0W + 2.0W

10%(Typical) ---

G-2 Tuning Broadcasting System Analog US System M

System Digital ATSC(8VSB)/QAM

Tuner and System 1Tuner

Receive CH Destination US (W/CABLE)

CH Coverage 2~69, 4A, A-5~A-1, A~I, J~W, W+1~W+94

Intermediat

Digital 44.00MHz

Frequency Analog Picture(FP) 45.75MHz

Sound(FS) 41.25MHz

FP-FS 4.50MHz

Preset CH No

Stereo/Dual TV Sound US-Stereo

Tuner Sound Muting Yes

G-3 Signal Video Signal Input Level 1 V p-p/75 ohm

Output Level --

S/N Ratio (Weighted) --

Horizontal Resolution at DVD Mode --

RGB Signal Output Level --

Audio Signal Input Level -8.0dBm/50k ohm

Output Level at DVD --

at TV --

Digital Output Level 0.5 V p-p/75 ohm

S/N Ratio at DVD (Weighted) --

Harmonic Distortion --

Frequency Response : at DVD --

at Video CD --

at SVCD --

at CD --

G-4 Power Power Source AC 120V, 60Hz

DC --

Power Consumption at AC 24W at 120V 60Hz

at DC --

Stand by (at AC) 0.3W at 120V 60Hz

Energy Star Yes

Per Year -- kWh/Year

Protector Power Fuse Yes

Safety Circuit Yes

IC Protector(Micro Fuse) Yes

G-5 Regulation Safety UL(UL60065_7th)/cUL(CSA E60065_03)

Radiation FCC/IC

Laser --

G-6 Temperature Operation +5oC ~ +40oC

Storage -20oC ~ +60oC

Space Around Unit 10cm (4inch)

G-7 Operating Humidity Less than 80% RH

G-8 Clock and Clock No

Timer Sleep Timer Max Time 120 Min

On Timer Program Yes 1Program

Off Timer Program No

Game Timer No

Timer Back-up (at Power Off Mode) more than -- Min Sec

G-9 Remote Unit RC-RU

Control Glow in Dark Remocon No

Remocon Format SANYO

Format NEC

Custom Code 38-C7h

Power Source Voltage(D.C) 3V

UM size x pcs UM-4 x 2 pcs

Total Keys 28 Keys

Keys Power Yes

1 Yes

2 Yes

3 Yes

A3-1

GENERAL SPECIFICATIONS

4 Yes

5 Yes

6 Yes

7 Yes

8 Yes

9 Yes

0 Yes

- Yes

Recall (Quick View) Yes

Sleep Yes

Mute Yes

CH+ / Up Yes

CH- / Down Yes

VOL+ / Right Yes

VOL- / Left Yes

Menu Yes

Reset Yes

Exit Yes

Enter Yes

Input Select Yes

CCD (Closed Caption) Yes

Display Yes

Zoom (Picture Size) Yes

FAV + No

FAV - No

Audio Yes

G-10 Features Auto Shut Off Yes

Auto Search No

Power On Memory Yes

Hotel Mode Yes

Comb Filter Yes

3 -D

Game Position No

Auto Setup Yes

Language No

TV Location No

Signal Type Yes

Automatic Search Yes

Picture Setting(TV) Yes

Picture Preference Yes

Brightness , Contrast , Color Yes

Tint Yes

Sharpness Yes

Color Temperature Yes

DNR Yes

Backlight Yes

Picture Setting(PC) Yes

HOR Position , VER Position Yes

Phase, Clock Yes

Red, Green, Blue No

Auto Adjust Yes

Audio MTS Yes

Equalizer Mode Yes

Tone Control (Bass/Treble/Balance) Yes

Equalizer Setting Yes

Stable Sound No

Surround Yes

Auto Volume(Automatic Volume Control) Yes

BBE No

SRS WOW (SRS 3D/Focus/Tru Bass) No

HDMI Audio Yes

Speakers(Variable Audio Out) No

Tuning CH Program Yes

Air/Cable Yes

ADD/DELETE Yes

Label CH Label Yes

Video Label Yes

Favorite CH No

V-Chip Yes

Type USA Type

RRT Setup Yes

Lock Hotel Lock No

Channel Lock No

Video Lock No

Panel Lock No

Menu Language English

DBC (Dynamic Backlight Control) No

Dynamic Gamma Yes

A3-2

GENERAL SPECIFICATIONS

Signal Meter (DTV Signal) Yes

Closed Caption Yes

CC Advanced Yes

V-Chip Clear Yes

Picture Size Yes

Film Mode Yes

Aspect No

PFC(Power Factor circuit) No

Freeze frame No

PIP/POP No

Direct Input Selection Yes

PC Plug and Play No

Power On/Off Sound Yes

Power On LED On/Off Yes

PC Standby Yes

Digital Out Dolby Digital Yes

MPEG No

PCM Yes

DTS No

PC Monitor Input Yes

VGA (640x480) Yes (60,72,75Hz)

VGA (720x400) Yes (70Hz)

WVGA (848x480) No

SVGA (800x600) Yes (56,60,72,75Hz)

XGA (1024x768) Yes (60,70,75Hz)

WXGA (1280x768) Yes (60Hz)

WXGA (1280x720) Yes (60Hz)

WXGA (1360x768) Yes (60Hz)

SXGA (1280x1024) No

WXGA+ (1440x900) No

FHD (1920x1080) No

HDMI Input Yes

VGA (640×480) Yes (60Hz)

720×480i (4:3) Yes (60Hz)

720×480i (16:9) Yes (60Hz)

720×480p (4:3) Yes (60Hz)

720×480p (16:9) Yes (60Hz)

720×576i (4:3) No

720×576i (16:9) No

720×576p (4:3) No

720×576p (16:9) No

1280×720p Yes (60Hz)

1920×1080i Yes (60Hz)

1920×1080p Yes (60Hz)

CEC (ORION Standard) No

Deep Color No

xvYCC No

DVI to HDMI Input VGA (640x480) Yes (60,72,75Hz)

VGA (720x400) Yes (70Hz)

WVGA (848x480) No

SVGA (800x600) Yes (56,60,72,75Hz)

XGA (1024x768) Yes (60,70,75Hz)

WXGA (1280x768) Yes (60Hz)

WXGA (1280x720) Yes (60Hz)

WXGA (1360x768) Yes (60Hz)

SXGA (1280x1024) No

WXGA+ (1440x900) No

FHD (1920x1080) No

Component Input Yes

720×480i (4:3) Yes (60Hz)

720×480i (16:9) Yes (60Hz)

720×480p (4:3) Yes (60Hz)

720×480p (16:9) Yes (60Hz)

720×576i (4:3) No

720×576i (16:9) No

720×576p (4:3) No

720×576p (16:9) No

1280×720p Yes (60Hz)

1920×1080i Yes (60Hz)

1920×1080p No

Wall Mount Size W x H(mm) Yes (100 x 100)

Screw Size M4 x 10

Stand Tilt No

Swievel No

A3-3

GENERAL SPECIFICATIONS

G-11 Accessories Owner's Manual Language English / Spanish

w/Guarantee Card Yes

Remote Control Unit Yes

Rod Antenna No

Poles --

Terminal --

Loop Antenna No

Terminal --

U/V Mixer No

DC Car Cord (Center+) No

Guarantee Card No

Warning Sheet No

Circuit Diagram No

Antenna Change Plug No

Service Facility List No

Important Safeguard No

Dew/AHC Caution Sheet No

Quick Set-up Sheet No

Battery No

UM size x pcs --

OEM Brand --

AC Adapter No

AC Cord (for AC Adapter) No

AC Cord Yes

Cable Tie No

AV Cord (2Pin-1Pin) No

Registration Card (NDL Card) No

300 to 75ohm Antenna Adapter No

Sheet Information (FCC) No

Sheet Information (DTV) No

Sheet Information (CEA) No

Sheet Information (Return) Yes

Sheet Information (Picture Quality) Yes

Sheet Information (Sheet Set Up) No

Sheet Information (HDMI) No

Cleaning Cloth No

Stand Screw Yes (2pcs)

Stand Yes

G-12 Interface Switch Front Power Yes

Channel Up/Menu Up Yes

Channel Down/Menu Down Yes

Volume Up/Menu > Yes

Volume Down/Menu < Yes

Menu Yes

Play No

Eject No

Skip+, Search+ No

Skip-, Search- No

Still/Pause No

Stop No

Main Power SW No

Input Select/Enter Yes

Rear Main Power SW No

Indicator Power/Stand-By Yes (Green / Red)

PC Stand-By Yes (Red Blinking)

Power Wake Up No

On Timer No

Terminals Side Video Input 1 RCA x 1

Audio Input 1 RCA x 2(L/MONO, R)

S - Input 1 No

Video Input 2 No

Audio Input 2 No

S - Input 2 No

Video Output No

Audio Output No

Component Input 1 RCA x 3

Analog Audio Video1 Audio Input Alternative

Component Input 2 No

Analog Audio No

HDMI Input 1 Yes

Analog Audio PC Audio Input Alternative

HDMI Input 2 No

Analog Audio No

VHF/UHF Antenna Input F Type

USB (Software Update) Yes

Other Terminal Headphone

AC Inlet Yes

Terminals Rear PC Monitor Input Yes

A3-4

GENERAL SPECIFICATIONS

Analog Audio Mini Pin Jack(φ3.5), STEREO

Digital Audio Output Coaxial

Sub Woofer Out No

DC Jack (Center +) No

Video Input 3 No

Audio Input 3 No

S - Input 3 No

USB (Software Update) No

USB (Time Shift) No

USB (JPEG/MP3/Software Update) No

G-13 Set Size Approx. W x D x H (mm) 450 x 143 x 337.5

w/o Handle, Stand Approx. W x D x H (mm) 450 x 48 x 307.5

G-14 Weight Net (Approx.) 2.6kg (5.7lbs)

Net w/o Handle, Stand (Approx.) 2.4kg (5.3lbs)

Gross (Approx.) 3.6kg (8.0lbs)

Gross w/Master Carton (Approx.) --- kg ( --- lbs)

G-15 Carton Master Carton No

Content --- Sets

Material --- / ---

Dimensions W x D x H(mm) ---

Description of Origin ---

Gift Box Material Single/White

W/Color Photo Label No

W/Handle No

Dimensions W x D x H(mm) 520 x 403 x 128

Description of Origin No

Drop Test 1 Corner / 3 Edges / 6 Surfaces

Height (cm) 80

Container Stuffing (40' container) 2268 Sets/40' container

w/Pallet No

w/Wrapping No

G-16 Material Cabinet Cabinet Front ABS 94HB

Rear PS 94V0 NON-DECABROM

Stand PS 94HB

Jack Panel --

PCB Non-Halogen Demand No

Eyelet Demand Yes

G-17 Environment Environmental standard requirement Green procurement of SANYO

Pb-free Phase3(Phase3A)

Measures for Whisker Yes

A3-5

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