SANY SSR120 Manuel utilisateur
Full Hydraulic
Single Drum Roller
Operation and Maintenance Manual
SSR120
Quality Changes the World
SSRD120
SSRP120
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Full Hydraulic Single Drum Roller
Operation and Maintenance Manual
SSR120/SSRD120/SSRP120
Read and follow the safety precautions and instructions in this manual and on the machine
decals. Failure to do can cause serious injury, death or property damage. Keep this manual
with the machine for reading and future reference.
WARNING
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SSR120 SSRD120 SSRP120
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SSR120/SSRD120/SSRP120
© 2010 by Sany Group. All rights reserved. No part of this publication may be reproduced,
used, distributed or disclosed except during normal operation of the machine as
described herein. All information included within this publication was accurate
at the time of publication. Product improvements, revisions, etc., may result in
differences between your machine and what is presented here. Sany Group assumes no
liability. For more information, contact Sany Group.
Sany Group
Sany Heavy Industry CO.，LTD
Sany Industry Town,
Economic & Technical Development Zone
Changsha, Hunan, China 410100
http://www.sanygroup.com
Tel: 0086-21-20271802
Fax: 0086-21-20271702
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公司名称和地址写各自事业部，电话、传真、邮箱统一用以下三一海外联系方式
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SSR120/SSRD120/SSRP120
Ｄｅｌｉｎｅａｔｉｏｎ ｏｆ ｒｅｓｐｏｎｓｉｂｉｌｉｔｙ
Ｓｐｅｃｉｆｉｃ ｄｅｃｌａｒａｔｉｏｎ
Single drum roller is used to compact sand soil and sand gravel in the construction of
roads and foundations, which are suitable for most types of road construction, airfields, dam
construction and harbor projects. Any other use or any operation beyond the specied working
range is not authorized use. SANY expressly bears no liability for any consequence due to any
unauthorized use.
Information on this manual is used to guide qualified operators to operate and maintain
graders correctly. SANY expressly bears no liability for any consequence due to any use not
observing the information on this manual.
It is forbidden to convert the grader without authorization.Sany expressly bears no liability
for any consequence. When crack or electrical malfunction on the grader occurs, please contact
the supplier, and don’t conduct welding or make changes without permission, or else, for any
consequence due to such contravention, SANY shall not bear any liability.
Use genuine spare parts from SANY. SANY expressly bears no liability for any machine
damage or accident due to the use of untested or unauthorized spare parts or tools.
Operate and maintain parts (such as engine, a/c) on the grader, and observe related
regulations on Users' guide supplied from their manufacturer.
SANY expressly bears no liability for any machine failure or damage due to force majeure of
natural disasters (earthquake, typhoon) and wars.
SANY cannot predict every circumstance that might involve a potential hazard in operation
or maintenance. Operators and owners should highly attach importance to safety. Local specic
safety rules of the countries may be stricter. If they differ from the regulations on this manual,
observe the stricter one.
Duty of SANY
• Be responsible for providing qualied products and correct documents.
• Fulll their promises on after-sales service, and document all maintenance and repair working
done by after-sales service personnel.
• Train the operation and maintenance personnel based on their needs.
Duty of owners or other anthorized personnel
• Only after each person involved in the product’s operation, maintenance and repair is trained
and fully understands the Parts Book and Operation and Maintenance Manual, can they operate
and maintain the grader.
• Ensure the operation and maintenance personnel are qualified and know their related
responsibilities.
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SSR120/SSRD120/SSRP120
• Periodically check related personnel's safety consciousness during working.
• If any fault which will lead to unsafety occurs, stop the grader immediately.
• If necessary SANY service personnel have the right to check the grader for safety.
• Besides check items regulated by SANY, observe local laws and regulations to check the
grader.
• Ensure timely maintenance and repair on the grader.
• Carefully plan the use of the grader.
Duty of all working personnel
• If there is any abnormal symptom which may cause abnormal working of the grader or
potential hazard, report to your leader. If possible, correct fault in time.
• All personnel working around the grader must observe all warning signals and take care of
their own and others' safety.
• All personnel should know their working tasks and procedures.
• Watch something like high voltage wire, unrelated personnel and poor ground for potential
danger, and report to the operators and signalmen.
Duty of managers
• Ensure the operators are trained and fully understand the Operation and Maintenance Manual
supplied by SANY. Ensure they are in physical tness and have the certication of operation.
Otherwise, it is forbidden to operate the grader.
• Ensure the operators have good judgement ability, teamwork consciousness and
psychological quality. Otherwise, it is forbidden to operate or repair the grader.
• Ensure the signalmen have good vision and acoustic judgement, master standard command
signals. At the same time, they should have enough experience in recognizing danger factors
correctly, and inform the operators of danger factors to avoid them in time.
• Ensure assistant workers can identify the model and working condition to choose a proper
grader.
• Make each working person take their related responsibilities, and require them to report
unsafe factors to their leader in time.
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SSR120/SSRD120/SSRP120
Table of Contents
1 Introduction
1.1 Overview 1-1
1.2 Your Documentation Package 1-2
1.2.1 Recommendations on using the documentation 1-2
1.2.2 Documentation storage 1-2
1.2.3 Organization of this manual 1-2
1.2.3.1 Introduction 1-3
1.2.3.2 Safty 1-3
1.2.3.3 System functions 1-3
1.2.3.4 Operation 1-3
1.2.3.5 Maintenance 1-3
1.2.3.6 Troubleshooting 1-4
1.2.3.7 Technical specications 1-4
1.3 Your SANY Equipment 1-4
1.3.1 Equipment directions 1-4
1.3.2 Breaking in a new equipment 1-4
1.3.3 Equipment information 1-5
1.3.4 Serial number and distributor information 1-6
1.4 Contact Information 1-7
2 Safety
2.1 General 2-1
2.1.1 Intended use 2-3
2.1.2 Unintended use 2-3
2.1.3 Qualications of operators and maintainers 2-3
2.1.4 Unauthorized modication 2-4
2.2 Safety Message 2-4
2.2.1 Safety message introduction 2-4
2.2.2 Safety message locations 2-5
2.2.3 Signal words 2-6
2.2.4 An example of signal words 2-6
2.2.5 Safety decals 2-7
2.2.5.1 Safety words 2-7
2.2.5.2 Safety symbols 2-7
2.3 General Precautions 2-11
I
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SSR120/SSRD120/SSRP120
2.3.1 Safety rules 2-11
2.3.2 Abnormal case 2-11
2.3.3 Safety devices 2-11
2.3.4 Protective measures for personal safety 2-12
2.3.5 Precautions against emergency 2-13
2.3.5.1 Use the emergency stopping button correctly 2-13
2.3.5.2 Evacuation in re accident 2-14
2.3.5.3 Touching high-voltage lines 2-14
2.3.5.4 Falling object protection 2-15
2.4 Precautions During Operation 2-15
2.4.1 Safe starting 2-15
2.4.1.1 Safe mounting 2-15
2.4.1.2 Seat adjusting 2-15
2.4.1.3 Seat belt 2-16
2.4.1.4 Before starting the engine 2-16
2.4.1.5 Engine starting 2-17
2.4.1.6 After starting the engine 2-18
2.4.2 Safety operation 2-19
2.4.2.1 Surveying the worksite in advance 2-19
2.4.2.2 Before operation 2-20
2.4.2.3 Safe traveling 2-21
2.4.2.4 Safe turning 2-24
2.4.2.5 Safe vibrating 2-24
2.4.3 Safe parking 2-25
2.4.3.1 Requirements for parking area 2-25
2.4.3.2 Parking rules 2-25
2.5 Maintenance Precautions 2-26
2.5.1 Basic rules 2-26
2.5.2 Lockout/Tagout procedures 2-26
2.5.3 Working area preparation 2-27
2.5.4 Washing the equipment 2-28
2.5.5 Self-preparation 2-28
2.5.6 Proper tool 2-29
2.5.7 Maintenance with engine running 2-29
2.5.8 Working under the roller 2-30
2.5.9 Working in noisy environment 2-31
2.5.10 Removing paint before welding or heating 2-31
2.5.11 Correct welding 2-31
II
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Table of Contents
2.5.12 No heating beside hydraulic pipeline 2-32
2.5.13 No heating the pipes with combustible liquid 2-33
2.5.14 Correctly operating the hydraulic system 2-33
2.5.15 Being aware of high-pressure liquid 2-34
2.5.16 Regularly replacing the rubber hoses 2-35
2.5.17 Avoid scald by high-temperature liquid 2-35
2.5.18 Preventing battery from explosion 2-36
2.5.19 Preventing components from ying out 2-37
2.5.20 Safe storage of parts 2-37
2.5.21 Safe treatment of liquid 2-37
2.5.22 Safe treatment of chemicals 2-38
2.5.23 Proper disposal of wastes 2-38
2.6 Safe Transportation 2-39
2.6.1 Load/Unload the roller 2-39
2.6.2 Transport the roller 2-40
2.6.3 Lift the roller 2-40
3 System Functions
3.1 General Description 3-1
3.1.1 Front frame 3-2
3.1.2 Center articulation frame 3-3
3.1.3 Rear frame 3-3
3.1.4 Rear axle 3-3
3.1.5 Covering part 3-4
3.1.6 Engine 3-4
3.1.7 Vibratory drum 3-4
3.1.8 Control system 3-5
3.2 Control Devices 3-6
3.2.1 Steering wheel 3-7
3.2.2 Hand brake switch 3-7
3.2.3 Front working lamp switch 3-8
3.2.4 Switch for washer and front wiper 3-8
3.2.5 SYLD display 3-9
3.2.6 Rear wiper switch 3-10
3.2.7 Rear working lamp switch 3-10
3.2.8 Turning lamp switch 3-11
3.2.9 Ignition switch 3-12
3.2.10 Throttle control lever 3-13
III
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SSR120/SSRD120/SSRP120
3.2.11 Emergency stopping button 3-13
3.2.12 Gear select switch 3-14
3.2.13 Warning lamp switch 3-14
3.2.14 Compaction mode select switch 3-15
3.2.15 Frequency select switch 3-15
3.2.16 Vibration button 3-16
3.2.17 Traveling control lever 3-16
3.2.18 Horn button 3-16
3.2.19 Master switch of power supply 3-17
3.2.20 Driver's seat 3-17
3.2.21 Cab lamp switch 3-18
3.2.22 A/C control panel 3-18
3.2.23 Radio control panel 3-21
3.3 Monitoring Device 3-25
3.3.1 Left turning indicator lamp 3-26
3.3.2 Parking brake indicator lamp 3-26
3.3.3 Crab-walk indicator lamp 3-26
3.3.4 Neutral position indicator lamp 3-27
3.3.5 Battery indicator lamp 3-27
3.3.6 Preheating indicator lamp 3-27
3.3.7 Right turning indicator lamp 3-28
3.3.8 Air lter indicator lamp 3-29
3.3.9 Oil water separator indicator lamp 3-29
3.3.10 High-frequency vibration indicator lamp 3-29
3.3.11 Low-frequency vibration indicator lamp 3-30
3.3.12 Tachometer 3-30
3.3.13 Fuel level indication 3-30
3.3.14 Engine oil pressure indication 3-31
3.3.15 System calendar/time/working hours 3-31
3.3.16 Engine coolant temperature indication 3-31
3.3.17 Water level indication 3-32
3.3.18 Speedometer 3-32
3.3.19 Functional buttons (F1-F6) 3-32
3.3.20 Functional pages 3-33
3.3.20.1 Parameter setting page 3-33
3.3.20.2 Clock setting page 3-33
3.3.20.3 Hour meter setting page 3-34
3.3.20.4 Debugging page 3-34
IV
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