Saeco D.A. COMBISNACK Guide de l'utilisateur

ACCESSORIES AND PAYMENT SYSTEMS

D.A. COMBISNACK

Vending machine

USE AND MAINTENANCE

Type: D.A. COMBISNACK

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Contents

1 - DIAGRAM OF CONNECTIONS TO THE KEYPAD BOARD/CPU:. ................................................. 3

2 - PAYMENT SYSTEM INSTALLATION. ............................................................................................. 4

3 - PAYMENT SYSTEM FEEDER KIT. ................................................................................................... 5

4 - INDEPENDENT TANK KIT. ............................................................................................................ 7

5 - FLOAT KIT. .................................................................................................................................. 10

6 - PULSE COUNTER KIT. ................................................................................................................. 12

7 - WATER SOLENOID VALVE KIT. ................................................................................................... 13

8 - SUGAR COIL KIT. ....................................................................................................................... 15

9 - SAECO CARD ASSEMBLY KIT. .................................................................................................. 17

9.1 - Saeco card programming ..................................................................................................... 19

10 - HANDLING KIT........................................................................................................................... 20

11 - BRITA PURIFIER KIT. ................................................................................................................... 21

12 - RS 232 INTERFACE BOX. ........................................................................................................... 23

13 - SAECO WATER SOFTENER SUPPORT. ........................................................................................ 24

14 - PROGRAMMING KEY. ............................................................................................................... 25

15 - 12V PARALLEL COINER KIT. ...................................................................................................... 25

16 - CLOCK MODULE INSERTION (TIME KEEPER)........................................................................... 26

16.1 - TIME KEEPER functions in the programming menus ..................................................................... 26

16.2 - TIME KEEPER functions in the maintenance menus ...................................................................... 27

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fig. 1

1 - DIAGRAM OF CONNECTIONS TO THE KEYPAD BOARD/CPU:

1. MDB systems;

2. BDV, MDB and executive system power supply;

3. 24 V DC / 12 V DC banknote reader;

4. Executive and BDV systems;

5. 24 V DC parallel coiner (non-change giving);

5. 12 V DC parallel coiner (non-change giving) with its suitable kit,

6. Programming key;

7. Clock module;

8. Saeco card;

9. Connector for PC serial interface

10. Feeder kit for payment systems;

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This vending machine is supplied with panels assembled as shown

in fig. 2. It is possible to change and replace them with those

provided by Saeco according to the customer’s requirements.

- Panel for OTR. and M.IVO banknote readers

- Panel for JCM banknote reader

- Panel for SMILE banknote reader

- Panel for m125 COINCO banknote reader

- Panel for NRI G13 coiner

- Lower Neutra panels (to combine with NRI G 13 panel)

Saeco also supplies the relevant wiring harnesses to connect the

different payment systems.

A specific kit must be used to connect the 12V non-change-giving

parallel coiner.

Open the front doors to replace the panels and remove the CPU

guard to replace the upper door.

Before taking panel B off, it is necessary to remove also the

instruction support steel sheet.

Panel for

OTR. and M.IVO banknote readers

It is inserted in lieu of panels B, C and is preset for OTR. and

M.IVO banknote readers.

Panel for JCM banknote reader

It is inserted in lieu of panels B, C and is preset for JCM banknote

reader.

Panel for SMILE banknote reader

It is inserted in lieu of panels B, C and is preset for SMILE banknote

reader.

Panel for m125 COINCO banknote reader

It is inserted in lieu of panels B, C and is preset for m125 COINCO

banknote reader.

Panel for NRI G13 coiner and Neutra lower panel

These two panels must be combined.

They are inserted in lieu of panels D, E and are preset for NRI

G13 COINER.

- Connect the payment system cable to the suitable connector on the CPU card according to the instructions supplied by the diagram at

page 3.

- If during the payment system installation, the “B” panel instructions are removed, it will be necessary to insert the proper instructions, in

a large, short format, in the “advertising image” area.

fig. 2

Maintenance technician

It is used to indicate operations to be performed by specialized maintenance technicians only.

He is the only person authorized to keep the KEY TO ACTIVATE THE SAFETY MICROSWITCH which allows disabling the security

system.

2 - PAYMENT SYSTEM

INSTALLATION

- If during the payment system installation, the “B” panel instructions are removed, it will be necessary to insert the proper

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- If during the payment system installation, the “B” panel instructions are removed, it will be necessary to insert the proper instructions, in

- If during the payment system installation, the “B” panel instructions are removed, it will be necessary to insert the proper

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- If during the payment system installation, the “B” panel instructions are removed, it will be necessary to insert the proper instructions, in

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- Unplug the four-pin connector from the CPU card (fig. 6).

- Connect the two-pin connector (ref. c, fig. 3) to the payment

system power supply board. Connect the 2 contacts of the

other end to the 2 free slots of the 4-pin connector that was

previously unplugged from the CPU card (fig. 7).

fig. 6

fig. 7

3 - PAYMENT SYSTEM

FEEDER KIT

This kit provides all the necessary power supply for the proper

operation of the payment systems connected to the CPU card of

Combisnack vending machine, which have a mains voltage of

+ 12 Vdc (parallel banknote readers) or + 6 Vdc (1432.0xx

and 1471.0xx models saeco card).

Assembly kit (fig. 3)

a. 1 feeder outlet wiring harness - CPU card

b. 4 screws and spacers

c. 1 feeder inlet wiring harness - CPU card

d. 1 +6Vdc / +12Vdc feeder board

fig. 3

fig. 4

fig. 5

Installation

- Open the upper door and fasten (fig. 4) the payment system

power supply board (ref. d, fig. 3) to the same door by using

the four screws and spacers (ref. b, fig. 3).

- Connect the wiring harness (ref. a, fig. 3) to the payment

system power supply board as well as to the CPU card (fig.

5). See instructions on harness to carry out the connection.

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- Connect the four-pin connector to the CPU card (fig. 8).

fig. 8

- Close the vending machine upper door.

The mains voltage values provided by this feeder can also be

found on CN6 (ref. 3, fig. 1) and CN9 (ref. 8, fig. 1) connectors

of CPU card.

Connector Description Voltage Pin

CN6 connector for parallel banknote readers +12Vdc 7

CN9 connector for saeco card universal module +5Vdc or +6Vdc 12,13,14

(see table below)

Pin 12, 13, 14 voltage of CN6 is set according to JP8 jumper

position.

JP8 jumper position Voltage on CN6 12, 13, 14 pins

1-2 +6Vdc

2-3 +5Vdc

JP8 jumper

position

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Installation

- Remove the machine rear panel (fig. 10) by untightening the

screws and disconnecting the ground wiring placed on the

machine.

4 - INDEPENDENT TANK KIT

This kit allows the vending machine to be supplied by means of

an internal tank instead of by the water network. To do this, it is

necessary to use the tank inside the machine as drinking water

hopper. If the machine has not been started for the first time, and

the tank has already been used as discharge fluid tank, it shall be

replaced with a new one.

Assembly kit (fig. 9)

a. 1 discharge fluid tank with cap

b. 1 spring for tank

c. 1 pump with supports and pipe fitting

d. 1 pump wiring harness

e. 1 pump feeding wiring

f. 1 cap for spout

g. 1 water inlet pipe

h. 4 screws and washers (two of them measure 4,3x12 and the

other two 4,3x16)

i. 1 perforated cap

m. 1 cap for spout

n. 1 KAPSTO GPN 350 dia 30 cap

p. 1 PVC drain tube

r. 1 relay with support plate

- Open the upper door and take out the retaining spring from

the left hand pipe (fig. 11).

- Disconnect the two pipes from the water inlet solenoid valve

(fig. 12)

- Apply the pipe retaining spring (see fig. 11) on the silicone

pipe (ref. t, fig. 12) fitted on “T”and previously removed from

the inlet solenoid valve (fig. 13).

fig. 10

fig. 9

fig. 11

fig. 12

fig. 13

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- Carry out all the electric connections as indicated by the

diagram below.

- Disconnect the two power supply wirings from the water inlet

solenoid valve (fig. 14).

- Remove the water inlet solenoid valve (fig. 15).

- Tighten the relay and support plate (ref. r, fig. 9) by using the

screws previously taken from the inlet solenoid valve (fig. 16)

- Tighten the pump by means of the two screws and two washers

4,3x16 (ref. h, fig. 9) to the bottom (fig. 17).

- Connect the pipe (ref. s, fig. 12), previously extracted from

the water inlet solenoid valve, to the fitting located on the

pump (fig. 18).

- Withdraw the cap (ref. u, fig. 15). Connect the water inlet

pipe to the pump. Move the other end of the pipe to the

lower part of the vending machine passing through the hole

(ref. u, fig. 15)

fig. 15

fig. 16

fig. 18

fig. 17

fig. 14

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24 V D.C.

INLET SOLENOID VALVE

RED

DARK BLUE

Power supply wirings inlet solenoid valve

Power supply wirings fan motor

BLUE

RED

BLUE

RED

230V 50Hz

DARK BLUE

RELAY

PINK

PINK PINK

PINK

PUMP 1

FAN

- Reassemble the machine rear panel taking care to reconnect

the earth cable.

- Open the V.M. lower door.

Tighten the spring (ref. b, fig. 9) in the position shown in fig. 29

by using the two screws and two washers 4,3x12 (ref. h, fig. 9).

fig. 19

- Replace the pipe fastened to the drain channel (fig. 21) with

the drain tube (ref. p, fig.9). Remove the cap (ref. m, fig. 9)

from the tank. Insert the other end of the pipe in the discharge

fluid tank (fig. 22). Make sure that the other tank holes are

properly capped.

- Insert the pipe (ref. g, fig. 23) in the perforated cap of the

drinking water tank.

- Fill the drinking water tank.

- Fit the cap on the tank. Place the tank inside the V.M. (fig. 24)

by sliding the pipe inside the tank itself. Close the hole (ref. v,

fig. 23) by means of the cap (ref. n, fig. 9).

fig. 20

fig. 22

fig. 24

fig. 23

fig. 21

Important

Before removing the tank to empty it, close the pipe hole

using the relevant cap (ref. m, fig. 9). This will help preventing

any liquid spillage due to the surge effect.

- Close the vending machine lower door.

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- Close the vending machine lower door.

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5 - FLOAT KIT

It allows the display to read the discharge fluid maximum level. In

this condition, no hot beverage is available and the display will

read “ERROR 09”.

The float can be installed in different positions according to whether

the machine is connected to a water network (22 L tank) or uses

an independent tank (7L tank).

Assembly kit (fig. 25)

a. 1 basket set for discharge fluid level

b. 2 screws

c. 1 reed wiring

Installation

- Open the front lower door.

- If it is applied on the independent tank version, it is necessary

to remove the 7 L tank (ref. g, fig. 28) and to assemble the

reed wiring (ref. c, fig. 25) by means of the two screws (ref.

b, fig. 25) according to the position shown in the figure (ref.

e, fig. 26).

fig. 27

fig. 25

- Reinstall the tank.

- If it is applied to the water network version, it is necessary to

remove the 22L tank (ref. i, fig. 31) and to fit the reed wiring

(ref. c, fig. 25) by means of the two screws (ref. b, fig. 25)

on the square (ref. h, fig. 30). Then, couple the other end to

the connector (fig. 30).

- Remove the tank cap (fig. 28) and replace it with the discharge

level basket set (fig. 29).

- Slide the other end of the reed

wiring inside the hole (ref. d,

fig. 26) and couple it to the

connector (ref. f, fig. 27).

fig. 28 fig. 29

fig. 30

- Remove the tank cap (fig. 31) and replace it with the discharge

level basket set (fig. 32).

fig. 31 fig. 32

- Reinstall the tank.

fig. 26

Important

When assembling the lower level sensor (fig. 26) disconnect

the higher sensor (fig. 30). The drain level control system

doesn’t work if two sensors are connected.

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