Ruby 025 FDA Instructions d'installation et d'utilisation

ΙΙ 2G Εx h IIB T4 Gb

II 2D Εx h IIIB Τ135˚C Db

Baseefa15ATEX13DR/RN3

Installation, Operation and Maintenance

Air Operated Diaphragm Pumps

Industrial Park of Kifisia - HELLAS

www.alphadynamic.eu

RUBY 025 FDA

INDEX

1.0 Introduction................................................................................................................................................................5

1.0.1 Pump Identification....................................................................................................................................................5

1.0.2 Markings and general information ............................................................................................................................6

1.0.3 Composition Codes ...................................................................................................................................................6

1.1 Warranty ....................................................................................................................................................................7

1.2 Transport , unipacking , storage ................................................................................................................................7

1.3 Principle of function ...................................................................................................................................................7

1.4 Pump operation .........................................................................................................................................................8

1.5 Improper use .............................................................................................................................................................8

2.0 Safety Rules ..............................................................................................................................................................8

2.1 Equipotential bonding / earthing..............................................................................................................................10

3.0 Installation................................................................................................................................................................11

3.1 Connection of air supply line ...................................................................................................................................12

3.2 Connection of cuction and pressure lines................................................................................................................12

3.3 Pump in suction operation ......................................................................................................................................12

3.4 Pump in submerged operation ................................................................................................................................12

3.5 Connecting to the product circuit.............................................................................................................................12

3.6 Noise emissions (2003/10/EC))...............................................................................................................................13

3.7 Temperature range of the diaphragm material ........................................................................................................13

3.8 Temperature range of the Housing material ............................................................................................................13

4.0 Pump Disassembly..................................................................................................................................................14

4.1 Air control valve disassembling ..............................................................................................................................14

4.2 Air control valve assembly. ......................................................................................................................................15

4.3 Extacting shaft Bearing............................................................................................................................................15

4.4 Assembling Diaphragm installation .........................................................................................................................16

5.0 Troubleshooting.......................................................................................................................................................17

6.0 Technical data..........................................................................................................................................................18

6.1 Dimensional Drawings.............................................................................................................................................18

6.2 Performances ..........................................................................................................................................................20

6.3 Exploded View and Spare Parts List .......................................................................................................................23

6.3.1 Exploded view - Ruby 025 Metallic Pump ...............................................................................................................23

Metallic with Metallic Center Block Pump................................................................................................................24

6.3.2 Spare Part list .........................................................................................................................................................25

1.0 Introduction

Ruby pumps have been manufactured to the 2006/42/CE, 2014/34//EC directives. The relevant area criteria are indicated in the EN-60079-

10 , EN-12100:2010 , EN-809:1998+A1:2009 , EN-80079-36 , EN 80079-37 harmonized European standards. Therefore, if used according

to the instructions contained in this manual, the Ruby pumps will not represent any risk to the operator. This manual must be preserved in

good condition and/or accompany the machine as reference for maintenance purposes. The manufacturer rejects any liability for any

alteration ,modification, incorrect application or operation not complying with the content of this manual and that may cause damage to the

health and safety of persons, animals or objects stationing near the pumps

The following instructions solely refer to Ruby Air Operated Diaphragm Pumps. Since the pumps are used in combination with other

assemblies, such as solenoid valves, sensors or pulsation dampers, the valid operating instructions for these components and the associated

notes on safety must also be taken into account.

These instructions contain information on safety, installation, operation, maintenance, repair and environmental waste disposal of the Ruby

Air Operated Diaphragm Pump. Thoroughly read these instructions before use and always follow the information contained therein.

Persons entrusted with the installation, operation, maintenance or repair of the pump must have read and understood these instructions,

especially the chapter on “Health and Safety”. This applies in particular for those who are only occasionally involved in work on the pump,

like cleaning or service personnel.

Each pump is subjected to stringent inspections and function tests before leaving the factory.

You should always bear in mind that a correct function, a long lifetime and optimal operational reliability of the pump mainly depend on

■ correct installation

■ correct commissioning

■ and correctly performed maintenance and repair work.

Enquiries concerning service, spare parts or repairs should be addressed to the manufacturer

Always provide the following information:

■ Series

■ Pump size

■ Serial number of pump

This information is stamped on the identification plate on top of the pump.

Danger!

When returning pumps or pump parts to your supplier for repair or general overhaul, the delivery must be accompanied

bycertificates stating that pumps or pump parts are free of product and other aggressive or hazardous substances.

1.0.1 Pump Identification

Each pump has an identification plate carrying its specification details and materials.

Always refer to this data when contacting the manufacturer, dealer or customer service centers.

WARNING: removing or altering this identification plate and or the data it contains is forbidden.

Identification code on the plate against the “TYPE” heading specifies the composition and the materials used to build the pump. This data

will help ascertain whether the pump is suitable for the product to be pumped.

II 2G Ex h IIB T4 Gb

II 2D Ex h IIIB T135°C Db

II 3GEx h IIB T4 Gc

II 3D Ex h IIIB T135°C Dc

For ZONE 1 For ZONE 2

Ruby Pumps composition codes

1.0.3 Composition Codes

1.0.2 Markings and general information

In compliance with the 2014/34/EC standards, the Ruby pumps carry the following identification marks:

•EC Directive 2014/34/EC Equipment and protective systems intended for use in potentially explosive atmospheres (ATEX)

•EN ISO 80079-36 :2106 Non-electrical equipment for use in potentially explosive atmospheres - Basic method and requirements

• EN ISO 80079-37:Non electrical equipment for explosive atmospheres – No electrical type of protection by constructional safety '' c '' ,

control of ignition source “b” , liquid immersion “k”

•Machinery Safety Directive: 2006/42/EC

•IEC 60079-0 Explosive atmospheres - Equipment eneral requirements

Model Pump Body Center Se con Diaphragms Ball Seats Valve Ball O-ring Othe r Opons

Ruby 015 S:AISI 316 ELECTROPOLISHED W : PP FDA E : EPDM Conducve V : PV DF T : PTFE T : PTFE C: Triclamp

Ruby 025 A : Aluminum T : PTFE+back up (EPDM Conducve) S : AISI 316 S : AISI 316

Ruby 040 Z : PTFE A +bac k up (EPDM Conduc ve )

Ruby 050

Ruby 080

1.1 Warranty

The correct function of each Ruby pump is tested in the factory.

However, should any defect appear, please contact the Manufacturer’s After-Sales Service, your dealer or the nearest Customer Service

Centre where you will receive assistance as quickly as possible. In any case, please provide:

Α- Your complete address

B- Pump identification

C- Explosion risk protection class

D- Anomaly description

All Ruby pumps are covered by the following warranty:

1. Five years for any faulty mechanical parts. The warranty period starts from the date of supply.

2. Any fault or anomaly must be reported to the the Manufacturer within eight days.

3. Warranty repair will be carried out exclusively at the Manufacturer's premises. Transportation charges will be at the client's expense.

4. Warranty shall not be extended in case of repair or replacement.

5. Faulty parts must be forwarded to the Manufacturer who reserves the right to test them in this own factory to identify the fault or any

external reason that may have caused it. Should the parts be found not faulty, the Manufacturer reserves the right to invoice the total

cost of the parts that had been replaced under this warranty.

Costs and transportation risks of faulty, repaired or replaced parts including custom charges will be borne entirely by the client.

Repair or replacement of faulty parts cover any obligation under this warranty.

The warranty DOES NOT cover any indirect damage and in particular any normal consumable material such as diaphragms, ball seats,

balls and others.

The warranty does not cover parts damaged as a consequence of incorrect installation, carelessness, neglect, incorrect maintenance, or

damages due to transportation or to any other reason or event that is not directly linked to functional or manufacturing defects.

The warranty excludes all cases of improper use of the pump or incorrect applications or non-observance of the information

contained in this manual.

Any controversy falls within the jurisdiction of the Court of Athens.

1.2 Transport, unipacking, storage

In order to avoid any problems you should check the delivered goods against the delivery note for completeness and correctness.

Be careful when unpacking the pump and proceed as follows:

■ Check the packaging material for transport damage.

■ Take the pump carefully out of the packaging material.

■ Check the pump for visual damage.

■ Remove the plugs from all pump ports.

■ Check seals and fluid lines for damage.

The following points must be strictly observed when preparing the pump for storage:

■ Store the pump in a dry place.

■ Thoroughly clean used pumps before storage.

■ Do not subject stored pumps to extreme temperature fluctuations.

1.3 Principle of function

1 Discharge manifo d

2 Top va ve ba (c osed during suction)

3 Diaphragm

4 Pump chamber

5 Bottom va ve ba (opened. Medium f ows into chamber)

6 Top va ve ba (open. Product is pressed out)

7 Center B ock (the drive air disp aces the medium via the diaphragm

and at the same time pu s back the second diaphragm)

8 Bottom va ve ba (c osed during de ivery)

9 Suction manifo d

10 Air contro unit

11 Air va ve drive

fig.2 Design of pump

1.4 Pump operation

Ruby Air Operated Diaphragm Pumps are oscillating positive displacement pumps with two pump chambers arranged opposite each other.

Both of these are separated by a diaphragm each into an air and a fluid section.

Both diaphragms are linked by a piston rod, so that with every stroke product is displaced to the outside from the one pump chamber and

product is drawn into the opposite pump chamber.

1.5 Improper use

Particularly, it is FORBIDDEN to use Ruby pumps for :

- production of vacuum;

- operation as an on -off valve, as a non-return valve or as a metering valve

- operation with liquid that is chemically incompatible, with the materials of construction;

- operation with suspended products whose specific weight is higher than the liquid's (for example with water and sand) .

- With with air pressures, temperatures or product characteristics that do not comply with the pump's technical data .

WARNING: since an endless variety of products and chemical compositions exist, the user is presumed to have the best

knowledge of their reaction and compatibility with the pump's construction materials. Therefore, before using the pump. all

necessary checks and tests must be performed with great care to avoid even the slightest risk, an event that the manufacturer

cannot foresee and for which he cannot be held responsible.

WARNING: the user must consider the ratio between the pump’s maximum surface temperature indicated on the marking

and the minimum ignition temperature of the layers and clouds of powder as shown in the ΕΝ1227-1.

WARNING: Use of the pump that does not comply with the instructions indicated in the use and maintenance manual will

cancel the safety and explosion protection requirements. The risks associated with use of the pumps under the exact conditions

set forth in the use and maintenance manual have been analysed, whilst the analysis of the risks associated with the interface

with other system components must be carried out by the installer

The user is responsible for classifying the area of use whilst identification of the equipment category is the responsibility of the

manufacturer

2.0 Safety Rules

Dangerous or hazardous practices or practice not complying with the safety rules and with the recommendations contained herein, may

cause serious injuries, material damage and even explosions and /or death for which the manufacturer cannot be held responsible.

WARNING: these instructions are essential for the pumps' compliance to the requirements of the 2006/42/EC directive and

must therefore be available, known, understood and applied.

WARNING: the personnel in charge of installing, inspecting and servicing the pumps must have suitable technical knowledge

and training in matters concerning potentially explosive atmospheres and the related risks

WARNING: use of the pumps in a manner that does not comply with the instructions indicated in the use and maintenance

manυaI will cancel all the requirements for safety and protection against of explosions.

WARNING: before intervening on the pump and/or servicing or repairing it, please- note that you must:

A - Discharge any product that was being pumped

B - Wash it internally using a suitable non-flammable fluid, then drain.

C - Cut-off the air supply using the relevant valve and make sure that no residual pressure remains inside it.

D - Close all on-off valves {delivery and intake sides) relative to the product.

Ε - Disconnect the network air supply;

F - Wear suitable individual protection before any maintenance or repair (goggles / face protection,

gloves, closed shoes, aprons and others).

WARNING: before using the pump, make sure that the fluid to be pumped is compatible with the explosion protection class

and with construction materials of the pump.

DANGER OF CORROSION, PRODUCT SPILLS AND/ OR EXPLOSIONS CAUSED BY CHEMICAL REACTIONS

For installation and use in a potentially explosive environment, comply with these general precautions

- ascertain that the pump is full and if possible, that the level is above it by 0.5 m;

- ascertain that the fluid treated does not contain or cannot contain large solids or solids of a dangerous shape

- ensure that the intake or delivery ports are not obstructed nor limited to avoid cavitation or pneumatic motor strain.

- also ascertain that the connection piping is strong enough and cannot be deformed by the pump weight or by the intake. Also check

hat the pump is not burdened by the weight of the piping

- If the pump is to stay in disuse for a long period of time, clean it carefully by running a non-flammable liquid detergent through it that

is compatible with the pump's construction materials

- if the pump was turned off for a long period of time, circulate clean water it in for some minutes to avoid incrustations.

- before starting, after long periods of disuse, clean the Internal and external surfaces with a damp cloth;

- check the grounding;

- always protect the pump against possible collisions caused by moving objects or by various blunt materials that may damage it or react

with its materials;

- protect the pump's surrounding ambient from splashes caused by accidental pump failure;

- if the diaphragms are completely torn, the fluid may enter the air circuit, damaging it, and be discharged from the exhaust port. It is

therefore necessary for the exhaust port to be conveyed by pipes to a safe area.

WARNING: the air supply pressure must never be over 7 bar or below 2 bar

WARNING: when using the pump with aggressive or toxic liquids or with liquids that may represent a health hazard you

must install suitable protection on the pump to contain, collect and signal any spills: DANGER OF POLLUTION, CONTAMINATION,

INJURIES AND/OR DEATH.

WARNING: the pump must not be used with fluids that arc not compatible with its construction materials or in a place

containing incompatible fluids.

WARNING: installing the pumps without on off valves on the intake and delivery sides to intercept the product in case of

spillage is forbidden: danger of uncontrolled product spillage

WARNING: installing the pumps without on-off. three way or check valves on the air supply piping to prevent the pumped

liquid from entering the pneumatic circuit if the diaphragms are broken is forbidden: danger of fluid entering the compressed air

circuit and being discharged into the environment

WARNING: Should the user think that the temperature limits set forth in this manual may be exceeded during service, a

protective device must be installed on the system to prevent the maximum allowed process temperature from being reached.

If exceeded, respect of the maximum temperature marked cannot be guaranteed

WARNING: The pumps must always be grounded irrespective of any organ to which they are connected. Lack of grounding

or incorrect grounding will cancel the requirements for safety and protection against the risk of explosion

WARNING: the use of pumps made with non-conductive material, which become charged with static, and without suitable

grounding for flammable liquids is forbidden: RIS OF EXPLOSIONS DUE TO STATIC CHARGE

WARNING: Aggressive, toxic or dangerous liquids may cause serious injuries or damage to health, therefore it is forbidden

to return a pump containing such products to the manufacturer or to a service center. You must empty the internal circuits from

the product first and wash and treat it.

WARNING: Pumps containing aluminium parts or components coming into contact with the product cannot be used to ρump

Ill-trichloroethane, methylene chloride or solvents based on other halogenated hydrocarbons:

DANGER OF AN EXPLOSION CAUSED BY A CHEMICAL REACTION

WARNING: Conductive Polypropylene, conductive PVDF pumps are not to be installed in applications where the pumps

may be subjected to oil, greases and hydraulic liquids

WARNING: The components of the pneumatic exchanger, including the shaft are made from materials that are not specifically

resistant to chemical products, if the diaphragm should break, replace these elements completely if they have come into contact

with the product

WARNING:The air-driven motor of the Ruby pumps is self-lubricating and will not require any greasing. Therefore a void

using Iubricated and non- dried air.

WARNING: ascertain that during service no anomalous noise appears. In that case, stop the pump immediately

WARNING: ascertain that the fluid at the delivery side does not contain gas. Otherwise stop the pump immediately

WARNING: Periodic controls must be made to ensure that there is no powder and/or deposits on the external and internal

surfaces of the pump and, if necessary, they must be cleaned with a damp cloth

WARNING: removal of the silencer and the air supply fitting must be done when free from powder. Before restarting the

pump, ensure that no powder has entered the pneumatic distributor.

To replace worn parts, use only original spare parts.

Failure to comply with the above may give rise to risks for the operator, the technicians, the persons, the pump and/or the

environment that cannot be ascribed to the manufacturer.

WARNING: diaphragm pumps with negative suction are affected by the following factors:

-viscosity and specific weight of the fluid;

-suction diameter and length.

Position the pump as close as possible to the point of collection {within 2.5 m.) and in any case never more than 5 m. The diameter

of the intake pipe must never be smaller than the connection of the pump, but must be increased as the distance increases. Fluid

to be pumped with negative suction must never exceed a viscosity of 5.000 cps at 20° C and a specific weight of 1.4 g/I. These

elements can cause derating and reduce the duration of the diaphragm: DANGER OF PREMATURE BREA AGE.

2.1 Equipotential bonding / earthing

In principle, pumps and accessories must be earthed or provided with equipotential bonding if there

is the possibility of product specific electro-static charging and when used in potentially explosive

areas. Pumps and pulsation dampers with ATEX II 2 Ex h IIB T4 b -- II 2D Ex h IIB T135 b

approval are therefore fitted with an earthing screw.

Please Pay attention

For Zone 1

• Aluminum in combination with stainless steel (greater or equal 16,5% Cr) is only be used if

the steel cannot corrode and no iron oxide and/or rusty particles can be deposited on the

surface. (appropriate reference to the properties of the stainless steel shall be given in the

technical documentation and instruction for use.

• For Pumps with diaphragm type TFM:

1. Not run empty with flammable fluid/gas.

2. Flush before

For Zone 2

1. Not run empty with flammable fluid / gas.

2. Flush before

WARNING: the use of pumps made with non-conductive material, which become charged with static, and without suitable

grounding for flammable liquids is forbidden:

RIS OF EXPLOSIONS DUE TO STATIC CHARGE

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