Rotary Sprinter SPO15 Manuel

SPO15, SPO18

Sprinter SPO15 (3A0 Lifts) Capacity 11,000 lbs.

Standard SPO15 (300 Series Lifts) Capacity 15,000 lbs.

Standard SPO18 (300 Series Lifts) Capacity 18,000 lbs.

SPO15 (31A0 Lifts) Capacity 14,300 lbs,

INSTALLER:Please return this booklet to literature package and give to lift owner/operator.

Table of Contents

Safety Instructions .............................................................................................. 2

Owner/Employer Responsibilities ..................................................................... 3

Operating Instructions........................................................................................ 4

Maintenance Instructions ................................................................................... 6

Trouble Shooting ................................................................................................. 7

Lift Lockout/Tagout Procedure........................................................................... 8

Operating Conditions.......................................................................................... 9

Approved Accessories........................................................................................ 9

OM20169

Rev. F 5/2/14

SAFETY INSTRUCTIONS

• Daily inspect your lift. Never operate if it malfunctions

or if it has broken or damaged parts. Use only qualiﬁed

lift service personnel and genuine Rotary parts to make

repairs.

• Thoroughly train all employees in use and care of lift,

using manufacturer’s instructions and “Lifting It Right” and

“Safety Tips” supplied with the lift.

• Never allow unauthorized or untrained persons to position

vehicle or operate lift.

• Prohibit unauthorized persons from being in shop area

while lift is in use.

• Do Not permit anyone on lift or inside vehicle when it is

either being raised or lowered.

• Always keep area around lift free of tools, debris, grease,

and oil.

• Never overload lift. Capacity of lift is shown on

nameplate afﬁxed to the lift.

• Do Not stand in front of the lift or vehicle while it is being

positioned in lift bay.

• Do Not hit or run over lift arms or adapters. This could

damage lift or vehicle. Before driving vehicle into lift

bay, position arms and adapters to provide unobstructed

entrance onto lift.

• Load vehicle on lift carefully. Position lift adapters to

contact at the vehicle manufacturer’s recommended lift

points. Raise lift until adapters contact vehicle. Check

adapters for secure contact with vehicle. Raise lift to

desired working height.

DO NOT go under vehicle if locking latches are

not engaged.

• Do Not block open or override self-closing

lift controls; they are designed to return to the “Off” or

Neutral position when released.

• Do Not remove or disable arm restraints.

• Remain clear of lift when raising or lowering vehicle.

•Always use safety stands when removing or installing

heavy components.

• Avoid excessive rocking of vehicle while on lift.

• Clear area if vehicle is in danger of falling.

• Remove tool trays, stands, etc. before lowering lift.

• Release locking latches before attempting to lower lift.

• Position lift arms and adapters to provide an

unobstructed exit before removing vehicle from lift area.

Authorized personnel

only in lift area.

CAUTION

Read operating

and safety manuals

before using lift.

SAFETY

INSTRUCTIONS

WARNING

Position vehicle

with center of gravity

midway between

adapters.

CAUTION

Use vehicle

manufacturer’s

lift points.

WARNING

Do not override

self-closing

lift controls.

Keep feet

clear of lift

while lowering.

WARNING

Remain clear of lift

when raising or

lowering vehicle.

CAUTION

Always use

safety stands when

removing or installing

heavy components. ©

WARNING

Avoid excessive

rocking of vehicle

while on lift.

WARNING

Clear area if vehicle

is in danger of falling.

CAUTION

Auxiliary adapters

may reduce

load capacity.

SAFETY

INSTRUCTIONS

Do not operate

a damaged lift.

CAUTION

Lift to be used

by trained operator

only. ©

CAUTION

SAFETY

INSTRUCTIONS

Proper maintenance

and inspection

is necessary

for safe operation.c

OWNER/EMPLOYER RESPONSIBILITIES

CAUTION

Lift to be used

by trained operator

only. ©

SAFETY

INSTRUCTIONS

Proper maintenance

and inspection

is necessary

for safe operation.c

The Owner/Employer:

• Shall ensure that lift operators are qualiﬁed and that they are trained in

the safe use and operation of the lift using the manufacturer’s operating

instructions; ALI/SM07-1, ALI Lifting it Right safety manual; ALI/ST-05

ALI Safety Tips card; ANSI/ALI ALOIM-2008, American National Stan-

dard for Automotive Lifts-Safety Requirements for Operation, Inspection

and Maintenance; ALI/WL Series, ALI Uniform Warning Label Decals/

Placards; and in the case of frame engaging lifts, ALI/LP-GUIDE, Vehicle

Lifting Points/Quick Reference Guide for Frame Engaging Lifts.

• Shall establish procedures to periodically inspect the lift in accordance

with the lift manufacturer’s instructions or ANSI/ALI ALOIM-2008, Ameri-

can National Standard for Automotive Lifts-Safety Requirements for

Operation, Inspection and Maintenance; and The Employer Shall ensure

that lift inspectors are qualiﬁed and that they are adequately trained in

the inspection of the lift.

• Shall establish procedures to periodically maintain the lift in accordance

with the lift manufacturer’s instructions or ANSI/ALI ALOIM-2008, Ameri-

can National Standard for Automotive Lifts-Safety Requirements for

Operation, Inspection and Maintenance; and The Employer Shall ensure

that lift maintenance personnel are qualiﬁed and that they are adequate-

ly trained in the maintenance of the lift.

• Shall maintain the periodic inspection and maintenance records recom-

mended by the manufacturer or ANSI/ALI ALOIM-2008, American Na-

tional Standard for Automotive Lifts-Safety Requirements for Operation,

Inspection and Maintenance.

• Shall display the lift manufacturer’s operating instructions; ALI/SM, ALI

Lifting it Right safety manual; ALI/ST-05 ALI Safety Tips card; ANSI/ALI

ALOIM-2008, American National Standard for Automotive Lifts-Safety

Requirements for Operation, Inspection and Maintenance; and in the

case of frame engaging lifts, ALI/LP-GUIDE, Vehicle Lifting Points/Quick

Reference Guide for Frame Engaging Lifts; in a conspicuous location in

the lift area convenient to the operator.

• Shall provide necessary lockout/tagout means for energy sources per

ANSI Z244.1-2003 (R2008), Safety Requirements for the Lockout/Tagout

of Energy Sources, before beginning any lift repairs.

• Shall not modify the lift in any manner without the prior written consent of

the manufacturer.

A. Vehicle frame is strong enough

to support it's weight and has not

been weakened by modiﬁcation

or corrosion.

B. Vehicle individual axle weight

does not exceed one-half lift

capacity.

C. Adapters are in secure

contact with frame at vehicle

manufacturers recommended lift

points.

D. Vehicle is stable on lift and

neither front nor “tail” heavy.

E. The overhead switch bar will contact

the highest point on the vehicle.

Observe and heed SAFETY, CAUTION, and WARNING labels

on the lift.

1. Lift must be fully lowered and

service bay clear of all personnel

before the vehicle is brought

on lift. Swing arms out to full

drive-thru position.

2. Spot vehicle over lift with left front

wheel in proper spotting dish position,

see "positioning vehicle Fig 1.

3. Loading: Swing arms under vehicle and position

adapters at vehicle manufacturer’s recommended

lift points, Fig. 2. Use optional adapter extensions

for under body clearance when required.

OPERATING INSTRUCTIONS

To avoid personal injury and/or property damage, permit only trained personnel to op-

erate lift. After reviewing these instructions, get familiar

with lift controls by running the lift through a few cycles before loading

vehicle on lift.

Surface Mounted Frame Engaging Lifts

Always lift the vehicle using all four adapters. NEVER raise just one end, one

corner, or one side of vehicle.

Note: Allow 2 seconds between motor

starts. Failure to comply may cause

motor burnout.

4. To Raise Lift:

A. Push RAISE switch on power unit,

Fig. 3.

B. Stop before making contact with

vehicle. Check arm restraint pins

for engagement. If required, slightly

move arm to allow restraint gear and

pawl to mesh. DO NOT hammer

pin down as this will damage the

restraint gear teeth.

C. Raise vehicle until tires clear the

ﬂoor.

D. Stop and check adapters for secure

DO NOT go under vehicle if locking

latches are not engaged.

Remain clear of lift

when raising or

lowering vehicle.

IMPORTANT

CAUTION

Before attempting to lift pickup trucks

or other truck frame vehicles, be sure

that:

WARNING

contact at vehicle manufacturer’s

recommended lift points.

E. Continue to raise to desired height

only if vehicle is secure on lift.

F. DO NOT go under vehicle if all

four adapters are not in secure

contact at vehicle manufacturer’s

recommended lift points.

G. Repeat complete spotting, loading

and raising procedures if required.

H. Lower lift onto locking latches.

Authorized personnel

only in lift area.

CAUTION

Read operating

and safety manuals

before using lift.

SAFETY

INSTRUCTIONS

CAUTION

Lift to be used

by trained operator

only. ©

WARNING

Clear area if vehicle

is in danger of falling.

CAUTION

Use height extenders

when necessary

to ensure

good contact. ©

CAUTION

Use vehicle

manufacturer’s

lift points.

CAUTION

Auxiliary adapters

may reduce

load capacity.

WARNING

Remain clear of lift

when raising or

lowering vehicle.

WARNING

•Adapter extensions are furnished in 5" & 10" in-

crements. The stack-up height should not exceed

15". Use adapter extension combination to keep

vehicle as level as possible while it is being sup-

ported by the lift.

*Maximum operation pressure is:

2538 psi for SPO15 Sprinter (31A0 Series)

2103 psi for SPO15 Sprinter (3A0 Series)

2465 psi for SPO15 Standard

2538 psi for SPO18 Standard

SINGLE PHASE

THREE PHASE

Lowering Valve Handle

Latch

Release

Raise Switch

Latch

Release

Raise

Switch

Lowering

Valve

Handle

5. While Using Lift:

A. Avoid excessive rocking of

vehicle while on lift.

B. Always use safety stands as

needed or when removing or

installing heavy components.

Do not operate

a damaged lift.

CAUTION

Always use

safety stands when

removing or installing

heavy components.

6. To Lower Lift:

A. Remove all tools or other objects

from lift area.

B. Raise lift off locking latches.

C. Push AIR LATCH release handle

fully and hold.

D. Push LOWERING valve handle to

lower.

Note: The AIR LATCH release tog-

gle and LOWERING valve handle

are deadman-type design. Each

must be held down to lower lift.

Do Not override self-closing lift

controls.

WARNING

Do not override

self-closing

lift controls.

Keep feet

clear of lift

while lowering.

WARNING

Remain clear of lift

when raising or

lowering vehicle.

SAFETY

INSTRUCTIONS

Do not operate

a damaged lift.

SAFETY

INSTRUCTIONS

Proper maintenance

and inspection

is necessary

for safe operation.c

SAFETY

INSTRUCTIONS

Proper maintenance

and inspection

is necessary

for safe operation.c

Positioning the vehicle

For longer wheel base vehicles, position the

vehicle on the forward spotting dish. For

shorter wheel bases, position the vehicle on

the rear spotting dish. Due to varying centers

of gravity within different vehicle classes, use

the dishes as quides only and locate the arms

beneath the vehicle pickup points. Always

position vehicle with its center of gravity in line

with the lift columns. Slightly raise the vehicle

and check for stability. Do this by pushing up

and down on the front and rear bumpers. The

vehicle should sit ﬁrmly on all pickup points.

If necessary, relocate arms and/or vehicle to

attain a stable condition. Also refer to the ALI

Safety Manual included with the lift.

7. Remain clear of lift when lowering vehicle. Observe

pinch point warning decals.

8. Remove adapters from under vehicle and swing arms to

full drive-thru position before moving vehicle.

9. If lift is not operating properly, Do Not use until ad-

justment or repairs are made by qualiﬁed lift service

personnel.

Typical Lift Points

Truck

Rear Spotting Dish

Forward Spotting Dish

Section "A - A"

Lift

Adapter

Truck Frame

Fig. 1

Fig. 3

If you are not completely familiar with automotive lift

maintenance procedures; STOP: Contact factory for in-

structions. To avoid personal injury, permit only qualiﬁed

personnel to perform maintenance on this equipment.

• Always keep bolts tight. Check periodically.

• Always keep lift components clean.

• Always if oil leakage is observed, call local service rep-

resentative.

• Always if electrical problems develop, call local service

representative.

• Daily: Check cables and sheaves for wear. Observe for

frayed cable strands. Wipe cables with a rag to detect

hard to see small broken cable strands. Replace cables

showing any broken strands. Replace worn parts as

required with genuine Rotary parts.

• Daily: Inspect adapters for damage or excessive wear.

Replace as required with genuine Rotary parts.

• Monthly: Check equalizer cable tension. Adjust per lift

installation instructions. If there are no more threads

available for adjustment, replace the cable. Do not use

washers to stand off the nut to use previously used

threads.

• Monthly: Lubricate locking latch shafts. Push air latch

toggle several times for oil to penetrate joints.

• Every 3 Months: Check anchor bolts for tightness.

Anchors should be torqued to 90 ft/lbs.

• Semi-Annually: Check ﬂuid level of lift power unit and

reﬁll if required per lift installation instructions. And lubri-

cate slider tracks with light oil, such as TUFOIL™.

• If Lift stops short of full rise or chatters, check ﬂuid level

and bleed both cylinders per lift installation instructions.

MAINTENANCE INSTRUCTIONS

INSPECTION and MAINTENANCE

See ANSI/ALI ALOIM booklet for

periodic inspection checklist and

maintenance log sheet.

SAFETY

INSTRUCTIONS

Do not operate

a damaged lift.

Read operating

and safety manuals

before using lift.

SAFETY

INSTRUCTIONS

The messages and pictographs

shown are generic in nature and

are meant to generally represent

hazards common to all automotive

lifts regardless of specific style.

Funding for the development and

validation of these labels was

provided by the Automotive Lift

Institute, PO Box 33116 Indialantic,

FL. 32903-3116.

They are protected by copyright.

Set of labels may be obtained from

ALI or its member companies.

C 1992 by ALI, Inc. ALI/WL101s

SAFETY

INSTRUCTIONS

Proper maintenance

and inspection

is necessary

for safe operation. c

WARNING

Clear area if vehicle

is in danger of falling.

The messagesand pictographsshownare genericin natureand are meant

to generallyrepresenthazardscommonto all automotiveliftsregardlessof

specificstyle.

Fundingforthe developmentand validationof theselabelswas providedby

the AutomotiveLiftInstitute,PO Box33116 Indialantic,FL. 32903-3116.

They are protectedby copyright.Set of labelsmay be obtainedfromALI or

itsmembercompanies.

ALI/WL101wÓ 1992 by ALI, Inc.

WARNING

Position vehicle

with center of gravity

midway between

adapters. ©

WARNING

Remain clear of lift

when raising or

lowering vehicle.

Keep feet

clear of lift

while lowering.

WARNING

Do not override

self-closing

lift controls. ©

WARNING

Avoid excessive

rocking of vehicle

while on lift. c

CAUTION

Lift to be used

by trained operator

only. ©

CAUTION

Always use

safety stands when

removing or installing

heavy components. ©

The messages and pictographs shown are generic in nature and are meant

to generally represent hazards common to all automotive lifts regardless of

specific style.

Funding for the development and validation of these labels was provided by

the Automotive Lift Institute, PO Box 33116 Indialantic, FL. 32903-3116.

They are protected by copyright. Set of labels may be obtained from ALI or

its member companies.

ALI/WL101cÓ1992 by ALI, Inc.

Authorized personnel

only in lift area.

CAUTION

Use vehicle

manufacturer’s

lift points.

CAUTION

Use height extenders

when necessary

to ensure

good contact. ©

CAUTION

Auxiliary adapters

may reduce

load capacity. ©

• Replace all caution, warning or safety

related decals on the lift if unable to

read or missing. Reorder labels from

Rotary Lift.

Trouble

Motor does not run.

Motor runs but will not raise lift.

Motor runs—raises unloaded lift but

will not raise vehicle.

Lift slowly settles down.

Slow lifting speed or oil blowing out

ﬁller breather cap.

Lift going up unlevel.

Anchors will not stay tight.

Locking latches do not engage.

Locking latches do not disengage.

Lift will not raise off of latches.

Remedy

1. Replace blown fuse or reset circuit

breaker.

2. Supply correct voltage to motor.

3. Repair and insulate all connections.

4. Replace switch.

5. Replace switch.

6. Replace motor.

1. Repair or replace lowering valve.

2. Tighten all suction line ﬁttings.

3. Replace suction stub.

4. Fill tank with Dexron III ATF.

1. Supply correct voltage to motor.

2. Clean lowering valve.

3. Replace relief valve cartridge.

4. Check vehicle weight and/or bal-

ance vehicle weight on lift.

1. Clean check valve.

2. Clean lowering valve.

3. Repair external leaks.

1. Change oil to Dexron III ATF.

2. Tighten all suction line ﬁttings.

3. Reinstall oil return tube.

4. Lubricate with light lithium grease.

1. Adjust equalizer cables to correct

tension.

2. Shim lift to level columns (Not to

exceed 1/2”). If over 1/2” break out

ﬂoor and level per lift installation

instructions.

1. Relocate lift using a new bit to drill

holes.

2. Break out old concrete and repour

new pads for lift per lift installation

instruction.

1. Remove covers, oil latch

mechanism. Depress latch release

handle several times to allow oil to

coat shaft.

2. Replace broken spring.

3. Cycle toggle, replace valve if

necessary.

1. Check tubing and compressor.

2. Cycle toggle, replace valve if

necessary.

3. Check tubing.

1. Contact lift manufacturer's Customer

Service.

Cause

1. Blown fuse or circuit breaker.

2. Incorrect voltage to motor.

3. Bad wiring connections.

4. Motor up switch burned out.

5. Overhead limit switch burned out.

6. Motor windings burned out.

1. Open lowering valve.

2. Pump sucking air.

3. Suction stub off pump.

4. Low oil level.

1. Motor running on low voltage.

2. Debris in lowering valve.

3. Improper relief valve adjustment.

4. Overloading lift.

1. Debris in check valve seat.

2. Debris in lowering valve seat.

3. External oil leaks.

1. Air mixed with oil.

2. Air mixed with oil suction.

3. Oil return tube loose.

4. Slider blocks need lubricating.

1. Equalizer cables out of adjustment.

2. Lift installed on unlevel ﬂoor.

1. Holes drilled oversize.

2. Concrete ﬂoor thickness or holding

strength not sufﬁcient.

1. Latch shafts rusted. (Usually oc-

curs on outside installations or in

high humidity areas such as vehicle

wash bays.)

2. Latch spring broken.

3. Air valve stuck open.

1. No air supply.

2. Air valve stuck closed.

3. Air leak.

1. Motor, pump, or cylinder failure.

TROUBLE SHOOTING

Purpose

This procedure establishes the minimum requirements for the lockout of energy that could cause

injury to personnel by the operation of lifts in need of repair or being serviced. All employees shall

comply with this procedure.

Responsibility

The responsibility for assuring that this procedure is followed is binding upon all employees and

service personnel from outside service companies (i.e., Authorized Rotary Installers, contactors,

etc.). All employees shall be instructed in the safety signiﬁcance of the lockout procedure by the

facility owner/manager. Each new or transferred employee along with visiting outside service

personnel shall be instructed by the owner/manager (or assigned designee) in the purpose and

use of the lockout procedure.

Preparation

Employees authorized to perform lockout shall ensure that the appropriate energy isolating device

(i.e., circuit breaker, fuse, disconnect, etc.) is identiﬁed for the lift being locked out. Other such

devices for other equipment may be located in close proximity of the appropriate energy isolating

device. If the identity of the device is in question, see the shop supervisor for resolution. Assure

that proper authorization is received prior to performing the lockout procedure.

Sequence of Lockout Procedure

1) Notify all affected employees that a lockout is being performed and the reason for it.

2) Unload the subject lift. Shut it down and assure the disconnect switch is “OFF” if one is

provided on the lift.

3) The authorized lockout person operates the main energy isolation device removing power

to the subject lift.

• If this is a lockable device, the authorized lockout person places the assigned

padlock on the device to prevent its unintentional reactivation. An appropriate tag is

applied stating the person’s name, at least 3” x 6” in size, an easily noticeably color,

and states not to operate device or remove tag.

• If this device is a non-lockable circuit breaker or fuse, replace with a “dummy”

device and tag it appropriately as mentioned above.

4) Attempt to operate lift to assure the lockout is working. Be sure to return any switches to

the “OFF” position.

5) The equipment is now locked out and ready for the required maintenance or service.

Restoring Equipment to Service

1) Assure the work on the lift is complete and the area is clear of tools, vehicles, and

personnel.

2) At this point, the authorized person can remove the lock (or dummy circuit breaker or

fuse) & tag and activate the energy isolating device so that the lift may again be placed

into operation.

Rules for Using Lockout Procedure

Use the Lockout Procedure whenever the lift is being repaired or serviced, waiting for repair

when current operation could cause possible injury to personnel, or for any other situation when

unintentional operation could injure personnel. No attempt shall be made to operate the lift when

the energy isolating device is locked out.

LIFT LOCKOUT/TAGOUT PROCEDURE

APPROVED ACCESSORIES

Item Capacity Part Num-

ber

Air/Electric Utility Box FA5911

Air/Electric Utility Box Without FRL FA5910

Filter/Regulator/Lubricator (FRL) FA5166

Lift is not intended for outdoor use and has an operating ambient temperature range of

41º-104ºF (5º-40ºC).

OPERATING CONDITIONS

NOTES

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