Rollerdor RD77 Manuel utilisateur

Rollerdor RD77 Econ Roller Garage Door, Edition 2021/1

Rollerdor RD77 Econ Roller Garage Doors

Installation Guide

Edition 2021/1

Rollerdor RD77 Econ Roller Garage Door, Edition 2021/1

CONTENTS

02 CHECKLIST & COMPONENTS

04 1. PREPARING SITE FOR INSTALLATION

05 2. HEADER ASSEMBLY CONSTRUCTION

07 3. PREPARING GUIDE RUNNERS FOR INSTALLATION

09 4. INSTALLING HEADER ASSEMBLY

10 5. INSTALLING (TYPE 2) RECEIVER BOX (HOLD TO RUN)

11 8. PROGRAMMING REMOTE CONTROL HANDSETS

AND PUSH BUTTON (HOLD TO RUN)

12 7. INSTALLING (TYPE 3) RECEIVER BOX (HOLD TO RUN)

13 8. PROGRAMMING REMOTE CONTROL HANDSETS (HOLD TO RUN)

14 9. SOMFY OPTICAL SAFETY EDGE (ROLLIXO RTS)

16 10. INSTALLING CURTAIN TO BARREL

18 11. INSTALLING CURTAIN TO BARREL (SOMFY ROLLIXO RTS ONLY)

20 12. SETTING MOTOR LIMITS (ALL HOLD TO RUN)

21 13. SETTING MOTOR LIMITS (SOMFY ROLLIXO RTS ONLY)

25 14. INSTALLATION OF BACK CASE

26 15. OPTIONAL EXTRAS

32 TROUBLESHOOTING

Rollerdor RD77 Econ Roller Garage Door, Edition 2021/1

CHECKLIST & COMPONENTS

DOOR OVERVIEW

Please check all components for any

visible damage, if there is any please

contact your supplier.

1 Head Plate

2 Guides

3 Full Box

4 Tube End

5 Barrel

6 Security Straps

7 Curtain

8 Motor

9 Motor Plate

10 Guide Rail

11 Plastics Caps

12 End Lock

13 Base Rail

14 Safety Break

15 Handsets

16 Receiver Box and switches

(if any purchased)

EQUIPMENT REQUIRED

• 2 x Step ladders or hop ups

• Spirit level

• Tape measure

• Power drill

• 10mm A/F Spanner

• Pozi- screwdriver or drive bits

• 4mm, 7mm and 10mm Metal drill bit

• 7mm Masonry drill bit

• Hacksaw

• Small electrical screwdriver

• 4mm A/F Allen key

• Permanent Marker Pen

• Silicon Gun

• Silicon Sealer

• Rivet Gun

• 4mm Rivets

ROLLERDOR COMPONENT CHECKLIST

• Door Curtain.

• Barrel Assembly (Barrel, Tube End, Security Springs,

Security Collars).

• Head Plate with Motor Attached.

• Head Plate with Safety Break Attached.

• One Pair of Guide Runners.

• Control System with Two Remote Fobs.

• Fixings Kit (Qty 10: 5 x 50 screws 7mm brown rawl plugs, plastic

caps and Qty 1 plastic adjustment wand). Please note: fixings

supplied work on the majority of materials but if you know that

you require specialised fixing please replace with these.

10 11 12 13 7 16 15

1 14 2 3 4 5 6 7 8 9 1

Diagram 1

Rollerdor RD77 Econ Roller Garage Door, Edition 2021/1

IMPORTANT SAFETY

INSTRUCTIONS

The RD77 must be installed

and operated in accordance

with the instructions supplied;

failure to do so could result

in damage to your door and

compromise your safety.

These fitting instructions are for guidance only, you should always assess your garage

construction for installation as each garage & opening has its own specific needs.

Please read these instructions carefully and in full before commencing the installation

of the roller garage door.

WARNING AND GUIDANCE NOTES

1 At least TWO people are required to install this

product.

2 Prior to installing please remove all rings,

watches and sharp objects to avoid any

possibility of damage.

3 Prior to installing please remove any items of

loose clothing to avoid any risk of entanglement

or injury.

4 Your door comes complete with a 3 pin plug as

standard (this is supplied and must be fitted

with a 13amp fuse) which should be plugged

straight into a 13amp 3 pin switched socket in

the vicinity of your door, should you need any

extra electrical work. This must be carried out

by a suitably qualified person, if you have

any doubts please consult an electrician.

5 Your receiver box should be installed in

a location that is at a comfortable height to

operate the push buttons, but out of the easy

reach of children.

6 Please do not allow children to operate the

push buttons or remote control fobs, as

serious injury can occur from misuse.

7 Warning: you must have a clear line of sight

of the whole of your roller garage door when

the door is in operation. Failure to do so may

result in harm to persons or damage to your

roller garage door.

Rollerdor RD77 Econ Roller Garage Door, Edition 2021/1

1. PREPARING SITE FOR INSTALLATION

Drive Through

Width

Estimate Drive

Through Height

Total Door

Height to

Top of Box

Guide

Height

Total Door Width

Including Guides

1 Check all measurements

of your opening (fig.1.1) as

well as the measurements

of your new delivered

roller garage door against

your confirmation

(fig.1.2) to make sure

everything is correct.

2 Carefully remove your

old garage door and

frame if applicable.

3 Sweep down the sides

and lintel with a sti brush

and clear all debris.

4 Make sure the opening

is free from any raised

metal or brick work.

Plan Of here To Take The Measurements

Aerial View Of Garage

Notes

Which Side Is The

Power Supply On? Right

Power viewed from inside look

at back of garage door

Opening Width

Opening Height

Headroom Height

Side Room

Requirements For The Opening & Taking Measurements

All measurements should be taken from

multiple places and the smallest size used.

>Please make us aware of any heating pipes, water pipes, ducts, electrical

cables or anything else that may impede the installation of your new door.

View From Inside Garage

Name:Address:

Tel:

Standard Back FixingIn-between Fixing Limited Fixing Back & Between Fixing

Roll Under Lintel Half & Half Roll Above Lintel

PLAN OF WHERE TO TAKE MEASUREMENTS

Name

Tel

Address

REQUIREMENTS FOR THE OPENING & TAKING MEASUREMENTS

Company Registration Number. 10676267

fig.1.1

fig.1.2

Rollerdor RD77 Econ Roller Garage Door, Edition 2021/1

2. HEADER ASSEMBLY CONSTRUCTION

fig.2.1

fig.2.4

fig.2.5

fig.2.2

fig.2.3

1 On unpacking your door you will see that the

barrel has the motor in 1 end (fig.2.1) and the

adjustable bung end the other (fig.2.2).

2 If your header plates are separate from the casing

please drill though the ‘L’ shaped front case and

the flange on the header plate at each end, then

secure ‘L’ shaped front case to the flange with at

least 4 rivets (2 per face) (fig.2.3).

3 Remove screws from header plate (fig.2.4)

and keep them safe for later.

4 Round shape safety brake (fig.2.5): Loosen screw

at the end of adjustable bung end to allow it to slide.

Check the position of the safety brake to make sure

that the big silver allen key bolt is running parallel to

the shortest edge near the inlet wheel as in (fig 2.5).

Square shape safety brake (fig.2.6): Make sure

the cable is coming out of the top of the safety break

in line with the long flat side and the red curve on

the safety break (fig.2.10) is going from fat to thin

towards the front case. Loosen screw at the end of

adjustable bung end to allow it to slide.

5 (For IMO system) remove winding stem from your

winding handle where it has been taped securely

(fig.2.8.IMO). (For EMO system) remove metal

sha via the plastic circlet (fig.2.9.EMO).

6 Insert barrel assembly into casing, whilst one

person holds the motor end the other will extend

the adjustable tube end so that it goes all the

way into the safety break as far as possible

Round safety break (fig.2.11) Square safety

break (fig.2.12).

Rollerdor RD77 Econ Roller Garage Door, Edition 2021/1

fig.2.6

fig.2.10

fig.2.12

fig.2.7

7 Remove the screw from the end of the

winding stem and insert the stem into

head of motor turn until both the wire is

facing towards the casing (downwards

so when installed into place later the

wire comes out of the top of the motor)

(fig.2.7) and the square plate of the

motor lines up for easy fitment into the

holder, remove winding stem and keep

safe for later then pull plate into place

and refit screws to fix motor plate.

8 The cable coming from the brake is a 2

core wire, needs to be connected to the 2

core extension wire via connection blocks

as follows; Brown to Brown and Blue

to Blue.

9 Drill a hole through the flange of the

header plate for the winding stem where

it lines up with the hole in the motor, then

reinsert the winding stem through the

hole and back into the motor securing in

place with the screw. Please check the

barrel is all the way to the motor head as

(fig.2.7) and then slide the locking collar

all the way up to the bung and tighten

into place (we advise using a thread lock

adhesive to hold in place) as (fig.2.11) or

(fig.2.12).

fig.2.9.EMOfig.2.8.IMO

fig.2.11

Front Case

Rollerdor RD77 Econ Roller Garage Door, Edition 2021/1

3. PREPARING GUIDE RUNNERS

FOR INSTALLATION

1 We use 2 types of guide runners

whichever is supplied with your door

will be marked with the letter ‘F’ to

indicate the front, as seen in (fig.3.1

type 1) and (fig.3.1 type 2). This

marked face will fit against the wall

for a standard back fixing or face out

of the garage for a between fixing

(Diagram 1).

2 Measure from floor to lintel and refer to

(Diagram 2), checking the lintel is level.

Your guide runner will be oversized,

make sure you cut the guide runners

to size as needed using a hack saw,

for best results cut the end which will

be the bottom (fig.3.2).

3 Offer both cut guide runners up

against the walls they will be fixed

to and mark the fixing points, either

on the flat face for a behind fixing

(fig.3.3) or for a between fixing in

the opening (fig.3.4). For best

results these should be as follows;

A Top fixing between 50mm to

100mm down from the top of

the guide rail.

B Bottom fixing 50mm to

100mm up from the floor.

C Marking as many fixings as

necessary but must be at

least two extra fixings, spread

these evenly between the two

already marked points on

the guide runners so that you

have a secure fix.

D Drill a 7mm hole all the way

through each of the marks

on the guide runners and

then drill a 10mm hole to

countersink through the first

layer only so you can get the

screw head through.

fig.3.2

fig.3.4

fig.3.3

(fig.3.1 type 1)

Front Face

(fig.3.1 type 2)

Front Face

Rollerdor RD77 Econ Roller Garage Door, Edition 2021/1

Standard Back Fixing:

This means that the guide runners go on the back of the pillars, inside the

garage. It will leave you with your desired width of the door. You would

need a minimum of 65mm each side for the RD55 and 95mm for the RD77.

In Between Fixing:

With this the guide runners will be fitted between the walls and visible

from the outside.

Diagram 1

LINTEL

ROOF OR

JOISTS

GUIDE

RUNNER GUIDE

RUNNER

TOP

ROLL

TOP

ROLL

TOP

ROLL

LINTEL LINTEL

ROOF OR

JOISTS

Behind lintel fixing’ 3Limited opening fixing 2Below lintel fixing 1

300

< >

300

< >

300

< >

ROOF OR

JOISTS

123

FIXING OPTIONS

Below Lintel Fixing:

Cut guide runners to measured height less 310 mm.

Limited Opening Fixing:

Measure from floor to highest point, deduct 310 mm and cut guide runners to size.

Behind Lintel Fixing:

Cut guide runners to measured height.

Diagram 2

Rollerdor RD77 Econ Roller Garage Door, Edition 2021/1

4. INSTALLING HEADER ASSEMBLY

1 Place your hop ups / step ladders

and one guide runner each side of

the opening.

2 With one person each end, lift the

header assembly by the header plate

up and then guide the locating stem

at each end into the hollow section

of guide runners (this can be made

easier by slightly angling the header

if there is not enough room to simply

drop the locating stem in) (fig.4.1)

making sure to insert the stem fully

into the guide runner (fig.4.6).

3 Lift the whole unit flush into place

and check that the top box and guide

runners are plumb level and square

(fig.4.2 & fig.4.3).

4 Drill a 7mm fixing through the top

hole in the guide runners and secure

into place (fig.4.4).

5 Check the case and guide runners are

still level and square, then proceed

to drill a 7mm fixing through the

remaining holes, remembering to

check the guide runners are square

and plumb aer each fixing.

6 Once the guide runners are fixed you

will need to secure the top box with

2 fixings each side. This is best done

by drilling through the end flanges of

the header plate for a behind fix, or

sideways through the header plate

itself if a between fixing (fig.4.5),

PLEASE NOTE: The large cut outs in

header plate are only for use with

larger fixings e.g. shield anchor or

coach screw.

7 Check to make sure all fixings have

not caused the front fascia to be

pulled in, as this will rub against the

slats causing damage and scratching

to the face.

fig.4.5

fig.4.1 fig.4.2

fig.4.3 fig.4.4

fig.4.6

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