Robin RGD2500 Manuel utilisateur

SERVICE

MAIUUAL -

Model

RGD2500,RGD3300

Generator

PUB-GS1186

Rev. 8198

CONTENTS

Section

Tile

Page

SPEClFlCATlONS

.......................................................................................................

PERFOMANCE CURVES

...........................................................................................

2-1 MODELRGD2500

.................................................................................................

2-2

MODELRGD3300

.................................................................................................

2-3

DC OUTPUT

.........................................................................................................

FEATURES

..................................................................................................................

GENERAL DESCRIPTION

..........................................................................................

4-1 EXTERNALVIEW

.................................................................................................

4-2

CONTROLPANEL

................................................................................................

4-3 LOCATION

SERIALNUMBER

and

SPECIFICATION NUMBER

......................

CONSTRUCTION AND FUNCTION

...........................................................................

5-1

CONSTRUCTION

.................................................................................................

5-2 FUNCTION

............................................................................................................

5-3

GENERATOR OPERATION

................................................................................

SAFETY PRECAUTIONS

.........................................................................................

RANGE

APPLICATIONS

....................................................................................

MEASURING PROCEDURES

..................................................................................

8-1 MEASURINGINSTRUMENTS

...........................................................................

8-2AC OUTPUTMEASURING

.................................................................................

8-3

DC OUTPUT MEASURING

.................................................................................

8-4 MEASURING INSULATIONRESISTANCE

........................................................

CHECKING FUNCTIONAL MEMBERS

....................................................................

9-1VOLTMETER

.......................................................................................................

9-2AC RECEPTACLES

............................................................................................

9-3 NO-FUSEBREAKER

...........................................................................................

9-4STATOR

..............................................................................................................

9-5 ROTOR ASSEMBLY

...........................................................................................

9-6 CONDENSER

.....................................................................................................

9-7 DIODE RECTIFIER

.............................................................................................

DISASSEMBLY AND ASSEMBLY

..........................................................................

10-1

PREPARATION

and

PRECAUTIONS

...............................................................

Section

Title

Page

10-2

SPECIAL TOOLS

for

DISASSEMBLY

and

ASSEMBLY

....................................

10-3

DISASSEMBLYPROCEDURES

.......................................................................

10-4

ASSEMBLY PROCEDURES

.............................................................................

10-5

CHECKING. DISASSEMBLY

and

REASSEMBLY

the

CONTROL

BOX

.......

TROUBLESHOOTING

............................................................................................

11-1

NO ACOUTPUT

................................................................................................

11-2

AC VOLTAGE

TOO THIGH

TOO

LOW

...................................................

11-3

VOLTAGE

NORMAL AT NO.LOAD. BUTTHE LOAD CANNOT

APPLIED

.....

-4

DC OUTPUT

...............................................................................................

-5

OILSENSOR TROUBLESHOOTING

.......................

.......................................

WIRING DIAGRAM

.................................................................................................

Model

RGD2500

RGD3300

Brushless, Self Exciting, 2-Pole, Single Phase

Frequency 60

Maximum Output

Rated Output

3300

2500 W

3000

2200

Rated

Current

25.0N 12.5A 120Vl240V 18.3N

9.2A

120V/240V

120

25.0

120

18.3

Voltage

Power Factor

DC Output

Voltage Regulator

12V-8.3

Condenser Type

Type Air-Cooled CCycle, Diesel Engine

Model DY23-2D

DY27-2D

Displacement

230 cm3(14.04cu.in.)

265

cm3(16.17cu.in.)

Rated

Output

4.8

3600 rpm

2.06

U.S.

gal. (7.8 liters)

Fuel Tank Capacity

Diesel light oil Fuel

5.5

3600

rpm

~ ~~ ~~~ ~

Rated

Coutinuous

Operation

1.10

hours

1.30hours

Oil Capacity

Recoil Starter and Optional Electric Starter

Starting System

0.9

liters

Dimensions

H) 21.1

~15.8~18.0in(27.9~15.8~18.0in)’/536~400~458

mm (709

400

x.458 mm)*

Dry Weight

kg(58.5kg.)’

121

Ibs.

58.5 kg (62 kg.)’

128.7

Ibs.

(129

Ibs.)’

I&.)*

Electric

starter motor

available as

option.

PERFOMANCE

CURVES

2-1

MODEL RGD2500

I-

-0

CURRENT(A)

2-2

MODEL

RGD3300

CURRENT

(A)

2-3

OUTPUT

0246810

CURRENT(A)

Output

Max.

.................

2500

Output Rated

...............

2300

Frequency

....................

Voltage

.........................

120

Output

Max.

..............

3300

Output Rated

............

3000

Frequency

.................

60 Hz

Voltage

120

V/240V

......................

Voltage

..................

Ampere

.................

8.3

output

....................

100

The voltage curve shown in the left indicates the char-

acteristic

output when charging

battery.The

voltage may be decreased

20%

when the resis-

tance load

applied.

NOTE

is possible

use both

and

outputs

simultaneously up

the rated output

total.

3-1

BRUSHLESSALTERNATOR

Newly developed brushless alternator eliminates troublesome brush maintenance.

3-2

EASYSTARTING

Light pull recoil starter accompanied with automatic decompression system makes the new

RGD

series

generators even easierin starting than gasoline engine generators.

3-3

QUIET

OPERATION

The new

KGD

series generator provides quiet operation by means

of:

The

superb

design

intake-exhausr system.

Direct injection combustion system.

large super silent muffler.

An efficient

low

noise air cleaner.

3-4

ECONOMICALPERFORMANCE

top

well

known diesel economy. the air-coolea Robin diesel engine features direct fuel injection

and special designrefinemem for extra fuel efficiency.

3-5

OIL

SENSOR

The

OIL

SENSOR

automatically shuts the engine off whenever the oillevel

falls

down below a safelevel

preventing engine seizure.

3-6

COMPACT, LIGHT WEIGHT

Thecombinationof newiydevelopedbrushless alternatorandair-cooledsinglecylinderRobindiesel

engine enables the new

RGD

series generatorsto be very compact in size and lightin weight.

3-7

RELIABLEPERFORMANCEWITH MINIMAL MAINTENANCE

brushless alternator eliminates troublesome brush maintenance.

drip-proof alternator design.

trouble free condenser voltage regulator.

fuselesscircuitbreaker.

dust-proof dual element air cleaner.

The

OIL

SESSOR

automatically shuts the engine off whenever the

oil

level falls down below a safe

level preventing engine seizure.

3-8

LONG-LIFEDURABILITY

C'onlpact

and

smooth

running

air-cooledRobindieselenginelastsmuchlongerthanthegasoline

engine

the same size.

Trouble-freebrushlessalternatorwithcondensertypevoltageregulatorworksalltheyearround

without any maintenace work.

4.GENERAL

DESCRIPTION

4-1

EXTERNAL

VIEW

No-fuse

bmakei

Speed

controlleverRockercover

Fullmwerswitch

I-

Air cleaner

(DU~

voltage

type

Key

switch

(Only

for RGD3300)

Fuel injection pump

output

terminal

Stop

lever

Earth

terminal Fuelfi&rOil

filter

Fuelcock

Muffler

Electric starter

(only for

RGDSOO)

Oil

gauge

4-2

CONTROL

PANEL

RGD2500, RGD3300

60HZ-l20V, 60H~-120V/240V

TYPE

Full

power

switch

Key switch

(Only

for

RGD3300)

Vottmeter

I((

output

terminal

fuse

1111

No-fuse

breaker

/Ac

receptacle

Earth

terminal

4-3

LOCATION

SERIAL NUMBER

and

SPECIFICATION NUMBER

Serial number and specification number are stamped

the

LABEL

(MODEL

NAME)

stuck on the side

wall

control

box.

NOTE

Always specify these numbers when inquiring about the generator or orderingspare

parfs

order to get correct

parts

and accurate service.

Specifications

label

5.CONSTRUCTION

AND

FUNCTION

GeneratorbaseMountrubber BallbearingThrough

bolt

Support

ring

Frontcover

Fig-

5-7

5-2

FUNCTION

5-2-1

STATOR

The stator consists

laminated silicon steel

sheet

core,

main

coil

and

acondenser coil which

are woundinthe core

slots.

The condenser coil excites the rotor field

coil

which

generates

voltage inthe main

coil.

Fig.

5-2

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