riverhawk MP-0130 Manuel utilisateur
Repairs – Rentals
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INSTRUCTIONMANUALIM‐293
ForHydraulicPumpKitsusedwithGasand
SteamTurbine’sHydraulicTensioners
ApplicableRiverhawkPartNumbers
MP‐0130ManualHydraulicPumpKit
MP‐6809ManualHydraulicPumpKit
AP‐0532Air‐DrivenHydraulicPumpKit
AP‐6048Air‐DrivenHydraulicPumpKit
ApplicableGEOrderingSheetPartNumbers
NoSpecificOrdering
SheetPartNumbers
GEPower&Water
GENERALELECTRICCOMPANY
MLI: ____ OF ____
DATE
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GESIGNATURES
CHECKED:
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TableofContents
Section Description PageNumber
1.0 CautionsandSafetyWarnings 3
2.0 Scope 4
3.0 QuickChecklist 4
4.0 GeneralPreparationsBeforeUse 5
5.0 Operation 9
6.0 ServiceandMaintenance 11
7.0 StorageInstructions 13
8.0 FrequentlyAskedQuestions 14
9.0 RevisionHistory 15
AppendixA1 ECDeclarationofConformity 16
AppendixA2 UKCADeclarationofConformity 17
Figure1 MP‐0130ManualPumpKit 18
Figure2 MP‐0130ManualPumpKit 18
Figure3 AP‐0532Air‐DrivenPumpKit 19
Figure4 AP‐6048Air‐DrivenPumpKit 20
Figure5 MP‐6809ManualPumpKit 21
Figure6 MP‐6809ManualPumpKit 21
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1.0CautionsandSafetyWarnings
WARNING
Impropertooluseandthefailuretofollowthecorrectproceduresaretheprimaryroot
causesoftoolfailuresandpersonalinjuries.Alackoftrainingorexperiencecanleadto
incorrectequipmentinstallationorincorrectpumpuse.Onlytrainedoperatorswithcareful,
deliberateactionsshouldusehydraulicpumpsandhydraulictools.
CAUTION
Personalinjuryandequipmentdamagecanoccuriftheproperhealthandsafetycodesand
proceduresarenotfollowed.Contactthesite’shealthandsafetyofficetodetermineall
applicablesafetyrulesandregulations.
WARNING
Theproperpersonalprotectiveequipmentmustbewornatalltimes.
CAUTION
RiverhawkrecommendsthatthehydraulicpumpsshouldbereturnedtoRiverhawkforperiodic
inspections.Replacementofobsoletehydraulicpumpsisrecommended.Functionalupgrades
arealsorecommended.TheRiverhawkServiceReturnsCoordinatorshouldbenotified3‐6
monthspriortoaplannedoutagetoscheduleaninspectionservice.
CAUTION
Aircanbecometrappedinthehydraulicsystemwhenconnectinghosesandtensionerstoa
hydraulicpump.Refertothehydraulictensioner’sinstructionstodetermineifbleedingtheair
outofthehydraulicsystemisrequired.
CAUTION
Dependingontheamountofairpresentintheconnectedhosesortensioners,itmaybe
necessarytorefillthepumpwithhydraulicoil.
WARNING
Checkthemaximumworkingpressuresofthehosesandtensionersconnectedtothepump.Do
notexceedthemaximumworkingpressureofthepump,hose,ortensioner.
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2.0Scope
ThisdocumentdescribestheproperuseofaRiverhawkhydraulicpumpkit.
RiverhawkP/N GEVENDOCP/N Description
MP‐0130
MP‐6809
AP‐0532
AP‐6048
359B2506
373A4084
359B2502
269B8768
ManualHydraulicPumpKit
ManualHydraulicPumpKit
Air‐DrivenHydraulicPumpKit
Air‐DrivenHydraulicPumpKit
Thefiguresattheendofthismanualdepictthelocationofthecomponentsusedtooperatethe
hydraulicpumpkits.
3.0QuickChecklist
The following checklist is intended as a summary of the steps needed to use the Riverhawk‐
suppliedhydraulicpumpkits.Newpersonnelorthoseexperiencedpersonnelwhohavenotused
theRiverhawkequipmentrecentlyareencouragedtoreadtheentiremanual.
□Checkoillevelinthehydraulicpump.(Refertosection6.2formoreinformation)
□Fortheair‐drivenhydraulicpump,insurethatthepump’sairpressureissetbetween
80psi[5.5bar]to100psi[6.9bar].
□Checkhydraulicpressuregageforanydamage.
□
Testthepumpbeforeconnectingthehydraulichoseortensioner.
ManualPump(Refertosection4.1.1formoreinformation)
AirDrivenPump(Refertosection4.1.2formoreinformation)
□Checkhydraulichoseforanydamage.(Refertosection4.2formoreinformation)
□Checkhosecollarsetting.(Refertosections4.2.1and4.2.2formoreinformation)
□Checkcleanlinessofpumpportandhoseconnection.
□Connectthehydraulicpumptothehydraulichose.
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□Connectthehydraulichosetothetensionerinaccordancewiththetensioner’sinstructions
4.0GeneralPreparationsbeforeUse
4.1CheckHydraulicPumpKit
4.1.1CheckManualHydraulicPumpKit
CAUTION
RiverhawkrecommendsthatthehydraulicpumpsshouldbereturnedtoRiverhawkforperiodic
inspections.Replacementofobsoletehydraulicpumpsisrecommended.Functionalupgrades
arealsorecommended.TheRiverhawkServiceReturnsCoordinatorshouldbenotified3‐6
monthspriortoaplannedoutagetoscheduleaninspectionservice.
Checkthepumpkitforanyvisiblesignsofdamage.Donotuseifthepumpisdamaged.
ThepumpkitisshippedfromtheRiverhawkfactoryfullofhydraulicoil.Verifyoillevelas
describedinsection6.2.1.
Checkhydraulicpressuregageforanydamage.
Reviewsection5.1foroperatinginstructionspriortotestingthepump.
Testpumpbydead‐heading(leaveportpluginplace)andpumptheleverarm.Thepressure
gaugeshouldbuildpressureandthenholdthesteadypressurewhentheleverismotionless.
4.1.2CheckAir‐DrivenHydraulicPumpKit
CAUTION
RiverhawkrecommendsthatthehydraulicpumpsshouldbereturnedtoRiverhawkforperiodic
inspections.Replacementofobsoletehydraulicpumpsisrecommended.Functionalupgrades
arealsorecommended.TheRiverhawkServiceReturnsCoordinatorshouldbenotified3‐6
monthspriortoaplannedoutagetoscheduleaninspectionservice.
Checkthepumpkitforanyvisiblesignsofdamage.Donotuseifthepumpisdamaged.
ThepumpkitisshippedfromtheRiverhawkfactoryfullofhydraulicoil.Verifyoillevelas
describedinsection6.2.3.
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Checkhydraulicpressuregageforanydamage.
Thepumpreservoircapissealedforshipment.Replacethegreyshippingplugwiththered
plasticreservoircap.
Asupplyofclean,dryairisrequired.Lubricatedairisnotrequired.
Attachthemaleairfittingstothepump’sairfilter‐regulator.Attachthefemaleairfittingtothe
airhose.
Coupletheairhosetotheairfilter‐regulatorandadjusttheairfilter‐regulatorknobuntiltheair
pressuregagereadsthepressurelevelmarkedonthepump.Formostair‐drivenpumps,theair
supplypressureshouldbesettowithintherangeof80psi[5.5bar]to100psi[6.9bar].
Reviewsection5.2foroperatinginstructionspriortotestingthepump.
Testpumpbydead‐heading(leaveportpluginplace)andactivatethepump.Thepressure
gaugeshouldbuildpressureandthenholdthesteadypressurewhenthepumpstops.
4.2CheckHydraulicHose
Checkthehydraulichoseforanydamageincludingbenthoseends,kinkedhoseandsplitouter
lining.Ifanydamageisfound,replacethehoseimmediatelybycontactingRiverhawkCompany.
4.2.1The1/4”HighPressureFittingAssembly
Illustration1
TheRiverhawkhydraulichosemayusea1/4"High
PressureFittingtoconnecttoatensioner.The
hoseconnectorismadefromathreepiece
assembly:aglandnut,acollar,anda1/4”tubeor
1/4”hoseend.(SeeIllustration1)
Toassemblythefitting,slidetheglandnutover
the1/4”tubeor1/4”hoseend.Turnthecollar
counter‐clockwise(lefthandthread)ontothe
tubeorhoseendasshowninIllustration1.
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Illustration2
Thecollarshouldbeplaced.125”(3.2mm)from
thetipofthecone.(SeeIllustration2)Itmaybe
necessarytoadjustthiscollarwithasetofvise‐
grippliers.Becarefultonotstripthethreadsoff
thetubeorhoseend.
Illustration3
Slidetheglandnutdownoverthecollar.(See
Illustration3)Insertthe1/4”tubeor1/4”hose
endintotensionerorhydraulicpump.Whilefirmly
holdingthetubeorhoseendtostopitfrom
rotating,turntheglandnutclockwise(righthand
thread)andtorquetheglandnutto25FT‐LBS(34
N‐m).
Tips:
Makesureallpartsarecleanandfreefrom
debris.
Protecttheconeontheendofthe1/4”tube
or1/4”hoseendfromscratchesasthisisthe
sealingsurface.
Replaceredplasticcapswhenfinishedto
protectthethreadsandcone.
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4.2.2The3/8”HighPressureFittingAssembly
Illustration4
TheRiverhawkhydraulichosemayusea3/8"High
PressureFittingtoconnecttoatensioner.The
hoseconnectorismadefromathreepiece
assembly:aglandnut,acollar,anda3/8”tubeor
3/8”hoseend.(SeeIllustration4)
Toassemblythefitting,slidetheglandnutover
the3/8”tubeor3/8”hoseend.Turnthecollar
counter‐clockwise(lefthandthread)ontothe
tubeorhoseendasshowninIllustration4.
Illustration5
Thecollarshouldbeplaced.250”(6.4mm)from
thetipofthecone.(SeeIllustration5)Itmaybe
necessarytoadjustthiscollarwithasetofvise‐
grippliers.Becarefultonotstripthethreadsoff
thetubeorhoseend.
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Illustration6
Slidetheglandnutdownoverthecollar.(See
Illustration6)Insertthe3/8”tubeor3/8”hose
endintotensionerorhydraulicpump.Whilefirmly
holdingthetubeorhoseendtostopitfrom
rotating,turntheglandnutclockwise(righthand
thread)andtorquetheglandnutto50FT‐LBS(68
N‐m).
Tips:
Makesureallpartsarecleanandfreefrom
debris.
Protecttheconeontheendofthe3/8”tube
or3/8”hoseendfromscratchesasthisisthe
sealingsurface.
Replaceredplasticcapswhenfinishedto
protectthethreadsandcone.
4.3CheckHydraulicPortinthePumpandTensioner
Beforeconnectingthehydraulichosetothepumportensioner,checkthehydraulicportfor
grit,dirt,andotherdebris.Cleanwithabrushand,ifnecessary,withavolatilesolventsuchas
acetone.Donotforcethedebrisdeeperintotheport.
4.4CheckHydraulicTensioner
Refertothehydraulictensionerinstructionmanualforinspectionprocedure.
5.0Operation
5.1ManualPumpOperation
Thefigures1and2attheendofthismanualdepictthelocationofthecomponentsusedto
operatethemanualpumpkits.
Step#1:Connectthepumptothetensionerwiththeappropriatehydraulichoseandopenthe
releaseknob.
WARNING
Checkthemaximumworkingpressuresofthehosesandtensionersconnectedtothepump.Do
notexceedthemaximumworkingpressureofthepump,hose,ortensioner.
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Step#2:Followthetensioner’sinstructionsonhowtoinstallthetensioner.
Step#3:Followthetensioner’sinstructionsdescribingwhentopressurizethehydraulicsystem.
CAUTION
Aircanbecometrappedinthehydraulicsystemwhenconnectinghosesandtensionerstoa
hydraulicpump.Refertothehydraulictensioner’sinstructionstodetermineifbleedingtheair
outofthehydraulicsystemisrequired.
CAUTION
Dependingontheamountofairpresentintheconnectedhosesortensioners,itmaybe
necessarytorefillthepumpwithhydraulicoil.
Step#4:Closethereleaseknobandpumptheleveruntilthetargethydraulicpressureis
reached.
Step#5:Oncethetargetpressureisreached,performthestepsrequiredbythetensioner’s
instructions.
Step#6:Torelievethehydraulicpressure,openthereleaseknobtoallowthetensionertofully
retract.Thetensionerwilltakeapproximately30secondstoretract.
Itisthebestpracticetoleavethereleaseknobintheopenpositionwhilethe
tensionerisconnectedtothepump.Eventhoughthepump’spressuregagereadsno
pressure,thetensionercanstillberetracting.
5.2Air‐DrivenPumpOperation
Thefigures3and4attheendofthismanualdepictthelocationofthecomponentsusedto
operatethehydraulicpumpkits.
Refertotheinsidecoverofthepumpforinstructionsthatarespecifictothepump.The
followingsectionsaregenericinstructionsthatmaybesupersededbytheinstructionsinside
thepump.
Step#1:Connectthepumptothetensionerwiththeappropriatehydraulichose.
WARNING
Checkthemaximumworkingpressuresofthehosesandtensionersconnectedtothepump.Do
notexceedthemaximumworkingpressureofthepump,hose,ortensioner.
Ce manuel convient aux modèles suivants
3
Table des matières
