RITE-HITE Dok-Commander Manuel utilisateur

Model: DOKCOMM

Publication: AMEN00070 2020-01-30

Dok-Commander®

Installation/Service/Owner's Manual

Language: English

NOTICE TO USER . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

INSTALLATION

Standard Applications. . . . . . . . . . . . . . . . . . . . . . . . . . 6

Temperature Controlled Applications . . . . . . . . . . . . . . 6

ELECTRICAL

115V Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

230V Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3 Phase Schematic. . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Wiring: Corner-Vu / Leveler-Vu. . . . . . . . . . . . . . . . . . 17

Wiring: Pedestrian-Vu. . . . . . . . . . . . . . . . . . . . . . . . .18

Wiring: Approach-Vu™ . . . . . . . . . . . . . . . . . . . . . . . . 20

Wiring: Outside Light Box. . . . . . . . . . . . . . . . . . . . . .21

Wiring: Safe-T-Pit Sensor . . . . . . . . . . . . . . . . . . . . . 22

OPERATION

Best Practice Sequence . . . . . . . . . . . . . . . . . . . . . . . 24

Supply Chain Integrity Sequence . . . . . . . . . . . . . . . . 24

Custom Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Dok-Commander with Powered Dok-Lok Vehicle

Restraint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

MAINTENANCE

Program Change Procedure. . . . . . . . . . . . . . . . . . . . 28

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

PARTS

Dok-Commander . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Rite-Vu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

Junction Box Assembly. . . . . . . . . . . . . . . . . . . . . . . . 36

Mounting Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Approach-Vu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

Lok-Vu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Lok-Vu Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . 39

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Dok‑Commander®Installation/Service/Owner's Manual Rite‑Hite®

2 Publication: AMEN00070 2020-01-30

NOTICE TO USER

Thank you for purchasing a Rite-Hite product.

The Dok-Commander system integrates multiple loading

dock control components at each dock position for a total

dock safety system.

The English version of this manual shall prevail over any

error in, or conicting interpretation of, any translations.

Rite-Hite reserves the right to substitute and/or modify

parts and drawings. If separate prints are included with

the unit, they supersede those contained in the manual.

For best results, have this product serviced by an

authorized Rite-Hite representative.

A Planned Maintenance Program (P.M.P.), customized to

your specic operation is available and recommended.

For a P.M.P., contact your local Rite-Hite representative

or Rite-Hite technical support at (U.S.) 1-563-589-2722,

(S.A.) +55 21 99616 4421, (E.U.) +49-5693 98700.

The Rite-Hite®products in this manual are covered by one or more

of the following U.S. patents: 6065172, 6070283, 6085375, 6092970,

6106212, 6116839, 6190109, 6311352, 6322310, 6360394, 6368043,

6488464, 6524053, 6726432, 6773221, 6832403, 7032267, 7062814,

7213285, 7216391, 7363670, 7380305, 7503089, 7533431, 7546655,

7584517, 7681271, 7823239, 7841823, 7877831, 7914042, 8006811,

8065770, 8141189, 8191194, 8286757, 8287223, 8303235, 8307956,

8443474, 8464384, 8464846, 8465245, 8497761, 8499897, 8544130,

8547234, 8590087, 8590673, 8616826, 8657551, 8662535, 8678736,

8690087, 8905198, 9010501, 9096170, 9096397, 9126775, 9139384,

9145273, 9150367, 9174811, 9227799, 9230419 979003, 9481531,

9542824, 9564056, 9564072, 9586771, 9607496, 9633537, 9672713,

9694996, 9738467, 9771225, 9776511, 9777529, D775537, D778184

and may be covered by additional pending U.S. and foreign patent

applications.

Rite-Hite®, THINMAN™, SAFE-T-LIP®, HYDRACHEK®, WHEEL-LOK™,

DOK-LOK®, DUAL-DOK®, SAFE-T-STRUT™, Dok-Commander®,

JUMBO™, HYDRA-RITE™, SAFE-T-GATE®, Rite-Vu™ LIGHT

COMMUNICATION SYSTEM and SMOOTH TRANSITION DOK

SYSTEM™, are trademarks of Rite-Hite®.

Manufactured by Rite-Hite Products Corporation.

FCC Compliance

This equipment has been tested and found to comply with the limits

for a Class A digital device, pursuant to Part 15 of the FCC Rules.

These limits are designed to provide reasonable protection against

harmful interference when the equipment is operated in a commercial

environment. This equipment generates, uses, and can radiate radio

frequency energy and, if not installed and used in accordance with

the instruction manual, may cause harmful interference to radio

communications. Operation of this equipment in a residential area

is likely to cause harmful interference in which case the user will be

required to correct the interference at his own expense.

NOTE: Changes or modications not expressly approved by the party

responsible for compliance could void the user's authority to operate the

equipment.

Rite‑Hite®Installation/Service/Owner's Manual Dok‑Commander®

Publication: AMEN00070 2020-01-30 3

NOTICE TO USER

Owner Responsibility

1. The owner should recognize the inherent danger of

the interface between dock and transport vehicle. The

owner should, therefore, train and instruct operators

in the safe use of dock equipment in accordance with

the following information. The manufacturer shall

publish, provide to the initial purchaser, and make the

following information readily available to owners:

• Installation instructions

• Recommended initial and periodic inspections

procedures

• Maintenance procedures

• Operating instructions

• Descriptions or specications for replaceable or

repairable parts

• Tables identifying the grade (slope) for all variations

of length or conguration of the dock equipment,

and

• Information identifying the maximum uncontrolled

drop encountered upon sudden removal of support

while within the working range of the equipment.

It shall be the responsibility of the owner to verify that

the material listed in this section has been received

and that it is made available for the instruction

and training of personnel entrusted with the use or

maintenance of the dock equipment.

2. When a transport vehicle is parked at a loading

dock, it is important that the vehicle is relatively

perpendicular to the dock face and in close contact

with at least one of the dock bumpers.

3. Nameplates, cautions, instructions, and posted

warnings shall not be obscured from the view of

operating or maintenance personnel for whom such

warnings are intended.

4. Manufacturer’s recommended periodic maintenance

and inspection procedures in effect at date of

shipment shall be followed, and written records of the

performance of these procedures should be kept.

5. As with any piece of machinery, dock equipment

requires routine maintenance, lubrication, and

adjustments. Your local Rite-Hite representative offers

owners the option of a Planned Maintenance Program

(P.M.P.). As part of this service, your local Rite-Hite

representative will do all routine maintenance,

lubrication, and adjustments.

6. Dock equipment that is structurally damaged shall be

removed from service, inspected by a manufacturer’s

authorized representative, and repaired as needed

before being placed back in service.

7. The manufacturer shall make available replacement

nameplates, caution/instruction labels, and operating/

maintenance manuals upon request of the owner.

The owner shall see that all nameplates, caution/

instruction markings or labels are in place and legible,

and that the appropriate operating/maintenance

manuals are provided to users.

8. Modifications or alterations of dock equipment shall

be made only with written permission of the original

manufacturer. These changes shall also satisfy all

safety recommendations of the original equipment

manufacturer for the particular application of the dock

equipment.

9. In order to be entitled to the benefits of the standard

product warranty, the dock equipment must have

been properly installed, maintained and operated

within its rated capacities and/or specific design

parameters, and not otherwise abused.

10. It is recommended that trailers equipped with air

ride suspensions should remove the air from the

suspension to minimize trailer bed drop, prior to

loading or unloading.

11. It is recommended that if trailers are equipped with

movable tandems axles, the tandems are moved to

rear of the trailer prior to loading or unloading.

12. When industrial trucks are driven on and off transport

vehicles during the loading and unloading operation,

the brakes on the transport vehicle shall be applied

and wheel chocks or a positive restraining device

shall be engaged.

13. It is recommended that an adequate stabilizing device

or devices be employed at the front of the trailer in all

cases where a trailer is being loaded or unloaded with

the trailer resting on its support legs (landing gear)

rather than a tractor fifth wheel or a converter dolly.

14. In selecting dock equipment, it is important to

consider not only present requirements but also future

plans or adverse environments.

190401

Dok‑Commander®Installation/Service/Owner's Manual Rite‑Hite®

4 Publication: AMEN00070 2020-01-30

SAFETY

Safety Identifications

DANGER

Indicates a hazardous situation which, if not

avoided, will result in death or serious injury.

WARNING

Indicates a hazardous situation which, if not

avoided, could result in death or serious injury.

CAUTION

Indicates a hazardous situation which, if not

avoided, could result in minor or moderate injury.

NOTICE

Indicates a situation which can cause damage to the

equipment, personal property and/or the environment,

or cause the equipment to operate improperly.

NOTE:A note is used to inform you of important

installation, operation, or maintenance information.

Lockout Procedure

Barricade work area and post safety warnings.

Power supply and control must:

• Be disconnected or locked in OFF position

using a lockout device approved by local

codes.

• Have signage that;

−Clearly states repairs are being made.

− Identies person responsible for lockout condition.

NOTE:Only this person should be able to remove

warnings and lockout device.

−Withstands environmental conditions (weather,

wet, and damp, etc.) and remains readable.

General

DANGER

A qualied electrician should install the wiring in

accordance with local electrical codes.

Use lockout procedures to prevent death or severe

personal injury.

WARNING

Cancer and Reproductive Harm

www.P65Warnings.ca.gov

190820

Rite‑Hite®Installation/Service/Owner's Manual Dok‑Commander®

Publication: AMEN00070 2020-01-30 5

FEATURES

B A

A. Control Box

B. Outside Lights

C. Inside Sign

D. Outside Sign

Figure 1

Dok‑Commander®Installation/Service/Owner's Manual Rite‑Hite®

6 Publication: AMEN00070 2020-01-30

INSTALLATION

DANGER

When working with electrical or electronic

controls, make sure that power source

has been locked out and tagged according

to approved local electrical codes.

Post safety warnings and barricade work area,

at dock level and at ground level, to prevent

unauthorized use of dock position.

A qualied electrician should install wiring in

accordance with local electrical codes.

NOTICE

Mounting surfaces vary. Use mounting hardware

(supplied by others) with necessary strength for

secure attachment of assembly to door frame or

inside face of building wall.

NOTICE

The safest location for conduit is at the bottom of the

control box. Failure to install conduit at the bottom of

the control box may void the warranty.

Be extremely careful when drilling conduit holes into

control box. Drilling too deeply or allowing debris to

fall into electrical components may cause severe

equipment damage or component failure.

DO NOT turn control box upside down when drilling

holes. Holes on top of control box may allow dust

and moisture to enter control box.

If rigid conduit is installed, bonding must be

maintained between conduit connections by using

ground bushings and a jumper wire.

All eld wiring to be minimum 60°/75°C copper wire,

insulated su󰀩ciently for highest voltage that will be

encountered.

NOTE:Cover screw torque is 10in-lbs [1.13 Nm] for all

applications.

Standard Applications

1. Install the control box on a wall adjacent to the

overhead door at approximately 48in – 50in

[1219mm – 1270mm] above the floor level. Make sure

to mount where control box is clear of obstructions.

2. Drill a hole for the power supply conduit (supplied

by others) in the bottom of the control box. All holes

drilled through the control box must be through the

bottom of the box to maintain NEMA4X rating.

Temperature Controlled Applications

In addition to the standard application instructions follow

these guidelines:

• If conduit could ll with water, install a drip leg

(supplied by others).

• Seal the conduit in any location where the conduit

transitions temperature zones that may produce

condensation.

• Install spacers (supplied by others) between the

enclosure and the wall to provide temperature insulation

and air ow.

Rite‑Hite®Installation/Service/Owner's Manual Dok‑Commander®

Publication: AMEN00070 2020-01-30 7

ELECTRICAL

115V Schematic

<Dok-Comm_115V_Schematic (1) 200121.pdf>

Dok‑Commander®Installation/Service/Owner's Manual Rite‑Hite®

8 Publication: AMEN00070 2020-01-30

ELECTRICAL

115V Schematic Continued

<Dok-Comm_115V_Schematic (2) 200121.pdf>

Rite‑Hite®Installation/Service/Owner's Manual Dok‑Commander®

Publication: AMEN00070 2020-01-30 9

ELECTRICAL

115V Schematic Continued

<Dok-Comm_115V_Schematic (3).pdf>

Dok‑Commander®Installation/Service/Owner's Manual Rite‑Hite®

10 Publication: AMEN00070 2020-01-30

ELECTRICAL

230V Schematic

<Dok-Comm_230V_Schematic (1) 200121.pdf>

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