Rikon Power Tools 50-150 Manuel utilisateur

Owner’s Manual

For more information:

www.rikontools.com or [email protected]

For Parts or Questions:

[email protected] or 877-884-5167

Record the serial number and date of purchase

in your manual for future reference.

Serial number:

Date of purchase:

Part # 50-150M1

1” X 30” Belt / 5” Disc Sander

Model: 50-150

IMPORTANT! Safety is the single most important consideration in the operation of this equipment.

The following instructions must be followed at all times.

There are certain applications for which this tool was designed. We strongly recommend that this tool

not be modied and/or used for any other application other than that for which it was designed. If you

have any questions about its application, do not use the tool until you have contacted us and we have

advised you.

General Safety Warnings

KNOW YOUR POWER TOOL. Read the owner’s manual carefully. Learn the tool’s

applications, work capabilities, and its specic potential hazards.

ALWAYS KEEP VISITORS AWAY FROM RUNNING MACHINES.

All visitors should be kept a safe distance from the work area.

ALWAYS MAKE THE WORKSHOP CHILDPROOF.

Childproof with padlocks, master switches, or by removing starter keys.

NEVER OPERATE A TOOL WHILE UNDER THE INFLUENCE OF DRUGS,

MEDICATION, OR ALCOHOL.

ALWAYS WEAR PROPER APPAREL.

Never wear loose clothing or jewelry that might get caught in moving parts. Rubber-soled footwear is

recommended for the best footing.

ALWAYS USE SAFETY GLASSES AND WEAR HEARING PROTECTION.

Also use a face or dust mask if the cutting operation is dusty.

NEVER OVERREACH.

Keep your proper footing and balance at all times.

ALWAYS GROUND ALL TOOLS.

If your tool is equipped with a three-pronged plug, you must plug it into a three-hole electric receptacle.

If you use an adapter to accommodate a two-pronged receptacle, you must attach the adapter plug to a

known ground. Never remove the third prong of the plug.

ALWAYS AVOID DANGEROUS ENVIRONMENTS.

Never use power tools in damp or wet locations. Keep your work area well lighted and clear of clutter.

ALWAYS REMOVE THE ADJUSTING KEYS AND WRENCHES FROM TOOLS AFTER USE.

Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before

turning it on.

ALWAYS KEEP YOUR WORK AREA CLEAN. Cluttered areas and benches invite accidents.

NEVER STAND ON TOOLS.

Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted.

Operator Safety: Required Reading

Special Safety Rules For Belt & Disc Sanders

SAVE THESE INSTRUCTIONS.

Refer to them often.

1. Do not operate this machine until you have read all of the following instructions.

2. Do not attempt to operate this machine until it is completely assembled.

3. Do not turn ON this machine if any pieces are missing.

4. If you are not familiar with the operation of the machine, obtain assistance from a qualied

person.

5. It is highly recommended that this machine be rmly mounted to a at and secure work

surface or stand.

6. Always wear protective eyewear prior to operating this machine.

7. Do not operate this machine if you are under the inuence of drugs and/or alcohol.

8. Remove all jewelry prior to operating this machine.

9. Do not wear any gloves while operating this machine.

10. Always make sure the power switch is in the OFF position prior to plugging in the machine.

11. Always make sure the power switch is in the OFF position when doing any assembly or setup

operation.

12. Always wear a dust mask and use adequate dust collection and proper ventilation. Use of

sanders can produce harmful particles while sanding certain types of woods.

13. The use of any accessories or attachments not recommended may cause injury to you and

damage your machine.

14. This machine must be properly grounded.

15. Abrasive discs and belts should be the recommended width and length of the manufacturer.

16. Always keep your face and hands clear of moving parts such as belts and pulleys.

17. Keep power supply cords free of moving parts of the sander. Damaged cords can result in

electric shock.

18. Maintain a 1/16” clearance between the sanding disc, sanding belt and tables.

19. Always support the workpiece with the table or backstop.

20. Remove material or debris from the work area. Keep work area neat and clean.

21.Keep these instructions for future reference.

ALWAYS CHECK FOR DAMAGED PARTS.

Before initial or continual use of the tool, a guard or other part that is damaged should be checked to

assure that it will operate properly and perform its intended function. Check for alignment of moving

parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its

operation. A guard or other damaged parts should immediately be properly repaired or replaced.

ALWAYS DISCONNECT TOOLS.

Disconnect tools before servicing and when changing accessories such as blades, bits, and cutters.

ALWAYS AVOID ACCIDENTAL STARTING.

Make sure switch is in “OFF” position before plugging in cord.

NEVER LEAVE TOOLS RUNNING UNATTENDED.

Table of Contents

Specications

1” x 30”

3340 SFPM

A100

5”

1/3 HP

2.3 A, 60 Hz

120 V

15 lbs 6 oz

Belt Size

Belt Speed

Belt Grit

Disc Size

Motor

Amps

Volts

Net Weight

Safety Warnings..................................................................................................................................2-3

Sander Safety Rules ..........................................................................................................................3

Specications ........................................................................................................................................4

ContentsofPackage............................................................................................................................................5

Assembly ...........................................................................................................................6-9

Electrical Requirements .........................................................................................................................10

General Use............................................................................................................11

Maintenance ...................................................................................................................................11

TroubleShooting...............................................................................................................................................12-13

Wiring Diagram.................................................................................................................................13

Parts List .....................................................................................................................................14

Parts Explosion................................................................................................................................15

Notes .............................................................................................................................................16

Warranty .............................................................................................................................................17

When unpacking, check to make sure the following parts are included. If any parts are missing

or broken, please call RIKON Power Tools at the number on the cover of this manual as soon as

possible.

Contents of Package

Carton Contents

Item Description Qty

A Belt & disc sander assembly 1

B Rubber Foot 4

C Miter Gauge 1

D Sanding Disc Cover 1

E Dust Nozzie Adapter 1

F Disc Work Table 1

G Locking knob for table 2

H Belt Work Table 1

I Locking Knob Assembly 1

J Owner’s manual 1

List of loose parts in bag

Description Qty Description Qty

Washer 5 mm 4

Philips Screw M5x10 4

Washer 8 mm 1

Washer 6mm 4

Hex “L” wrench 3mm 1

Hex “L” wrench 4mm 1

Fig. 01

Fig. 02

Assembly

Before You Start – Assembly and Installation

WARNING! Always ensure the sander is unplugged

prior to attempting any assembly, installation or

changing of parts and accessories.

Mounting the Sander to the Workbench

CAUTION: If during operation there is any tendency

for the sander to tip over, slide or walk on the

supporting surface, the sander should be properly

mounted to a workbench or stand.

1. Rubber feet were not fastened to this sander prior

to shipping. Do not install rubber feet when attaching

sander to a bench or stand.

2. Position the sander on the workbench.

3. Mark the workbench through the four mounting

holes located in the sander base (holes for rubber

feet).

4. Drill holes in the workbench at the marks.

5. Using long bolts, washers, lock-washers and nuts,

as shown (not supplied), secure the sander to the

workbench.

Dust Chute Installation – Disc Sander

1. Fasten the sanding disc dust-chute to the

machine using the four Phillips M5 long screws

Assembling the Belt Sander Table

WARNING! When assembling the belt & disc sander,

ensure the machine is disconnected from any power

source.

1. Locate the belt-sanding table. (Part # 41 on Parts

Schematic)

2. Position the table by threading the belt and plate

through opening in table.

3. Fasten the table by using the table-adjustment

knob .

4. Bring the adjustment knob screw through the

opening on the underside of the table, then through

the mounting bracket into the nut.

5. Fasten by using the adjustment handle to turn the

integral screw into the nut.

Assembling the Sanding Disc Table and Mitre

Gauge

Ensure sander is disconnected from the power supply

prior to commencing work.

Fig. 03

Fig. 05

Fig. 06

Fig. 04

1. Position the disc-sanding table by tipping it up and

threading the small nipples on the back side of the

‘angle-gauge’ onto the mounting area of the disc-

sander.

2. Align the screw holes so that the screw will travel

through the angle-gauge openings on either side of

the disc into the mounting holes on the disc sander.

3. Using the disc-table adjustment handles, fasten the

table to the sander.

4. When required, install the mitre-gauge into the slot

on the disc-sanding table.

Belt-Table Adjustments

Ensure sander is disconnected from the power supply

prior to commencing work.

For most sanding operations, the table will likely

remain at a 90º angle to the belt. A positive stop is

provided with your sander to ensure fast positioning

of the table at 90 degrees to the belt. To ensure and

check the positive-stop 90º angle, proceed as follows:

1. Loosen the table-locking lever.

2. Tilt the table to the rear as far as possible.

3. Using a square, protractor or other tool shown

verify or adjust the table angle to ensure a 90º angle.

4. To set the sanding angle to a different angle, tilt

table to the front until it is at the required angle.

5. Tighten the table-locking lever.

Disc Table Adjustments

Ensure sander is disconnected from the power supply

prior to commencing work.

1. To check the trueness of the 90º angle of the

disc-sanding table, place a square or other measur-

ing device on the table with the other end against the

sanding disc.

2. Loosen disc-table adjustment handles, and

adjust table angle to 90º.

3. Retighten disc-table adjustment handles.

4. To adjust disc table to another angle, loosen

disc-table adjustment handles;

5. Set table at desired angle.

6. Retighten disc-table adjustment handles.

Installing or Changing Accessories – Sanding

Discs

WARNING! Turn the power off and remove the plug

from the outlet before changing the accessories.

Note: Hook & Loop sanding discs cannot be used with

this type of sander! Fig. 07

Removal:

1. Remove and set aside mitre gauge.

2. Completely remove the disc-table adjustment

handles.

3. Tip table up and remove.

4. Sanding discs are adhered to the plate using a

“pressure-sensitive adhesive”. Remove sanding disc

from disc plate.

Installation:

5. Ensure disc-plate is clean.

6. Peel backing from new sanding disc.

7. Press new sanding disc rmly onto disc-plate.

Note: Hook & Loop sanding discs cannot be used with

this type of sander!

8. Replace the sanding table and handles that were

removed in step 2 (above).

Installing or Changing Accessories – Sanding

Belts

WARNING! Turn the power off and remove the plug

from the outlet before changing the accessories.

Removal:

1. Remove lock-knob and two Phillips screws;

2. Remove side cover.

3. Loosen tracking knob to release belt tension.

4. Remove belt from three wheels.

Installation:

5. Install new belt.

6. Replace side cover.

7. Before using, check belt tracking as described in

“Belt Tracking” section, and adjust as necessary.

Fig. 08

Fig. 09

Fig. 10

Belt Tracking

The belt-tracking adjustment is set at the factory so

that the abrasive belt will run true on the pulleys. If,

however, the belt should track to one side or the other,

an adjustment can be made by turning the tracking

knob, which is located on the back side of the ma-

chine. Turning the knob clockwise will cause the belt

to track to the right (towards the disc sander mecha-

nism). Turning the knob counter-clockwise will cause

the belt to track to the left side of the machine.

Dust Chutes/Ports – Operation

Sanding operations are inherently dusty. To help

minimize the amount of dust that escapes into the

surrounding air, this Mastercraft sander is equipped

with two 1 1/2” (38 mm) dust chutes (aka: ports) that

can be easily connected to a dust-collection system.

There is one dust chute for the belt-sanding system

and another for the disc-sanding system. It is strongly

recommended that users employ a dust-collection

system when using this belt & disc sander.

Use of a mask or respirator is still recommended even

when a dust-collection system is in use.

Fig. 11

Fig. 12

DUST CHUTES ADAPTE

In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric

current to reduce the risk of electric shock. This tool is equipped with an electric cord having an

equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching

outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Do not modify the plug provided. If it will not t the outlet, have the proper outlet installed by a

qualied electrician.

Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The

conductor, with insulation having an outer surface that is green with or without yellow stripes, is the

equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do

not connect the equipment-grounding conductor to a live terminal.

Check with a qualied electrician or service personnel if the grounding instructions are not completely

understood, or if in doubt as to whether the tool is properly grounded.

Use only three wire extension cords that have three-prong grounding plugs and three-pole

receptacles that accept the tool’s plug.*

Repair or replace a damaged or worn cord immediately.

This tool is intended for use on a circuit that has an outlet that looks the one illustrated in Figure

A below. The tool has a grounding plug that looks like the grounding plug as illustrated in Figure A

below. A temporary adapter, which locks like the adapter as illustrated in Figure B below, may be

used to connect this plug to a two-pole receptacle, as shown in Figure B if a properly grounded outlet

is not available.** The temporary adapter should only be used until a properly grounded outlet can

be installed by a qualied electrician. The green colored rigid ear or tab, extending from the adapter,

must be connected to a permanent ground such as a properly grounded outlet box.

* Canadian electrical codes require extension cords to be certied SJT type or better.

** Use of an adapter in Canada is not acceptable.

Electrical Requirements

GROUNDED OUT LET BOX

CURRENT

CARRYING

PRONGS

GROUNDING BLADE

IS LONGEST OF THE 3 BLADES

Fig. A

GROUNDED OUTLET BOX

GROUNDING

MEANS

ADAPTER

Fig. B

Table des matières

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