Riello RS 34 MZ Guide de démarrage rapide

Installation, use and maintenance instructions

Instrucciones de instalación, uso y mantenimiento

Instruções de Instalação, Funcionamento e Manutenção

Blown type gas burners

Quemadores de gas de aire soplado

Queimadores a gás com ar insuflado

2916260 (0) - 11/2006

CODE - CÓDIGO MODEL - MODELO TYPE - TIPO

3789010 RS 34 MZ 883 T

3789011 RS 34 MZ 883 T

3789110 RS 44 MZ 884 T

3789111 RS 44 MZ 884 T

3789140 RS 44 MZ 884 T

3789141 RS 44 MZ 884 T

Progressive two-stage operation

Funcionamiento a dos llamas progresivas

Funcionamento a duas chamas progressivo

DECLARATION OF CONFORMITY A.R. 8/1/2004 – Belgium

Producer: RIELLO S.p.A.

I - 37045 Legnago (VR)

Tel. +39.0442.630111

http://www.rielloburners.com

Distributed by: RIELLO NV

Ninovesteenweg 198

9320 Erembodegem

Tel. (053) 769 030

Fax. (053) 789 440

e-mail. info@riello.be

URL. www.riello.be

This document certifies that the series of devices specified below is in compliance with the model as described in

the EC Declaration of Conformity, and has been manufactured and distributed in compliance with the require-

ments defined in the Legislative Decree of 8 January 2004.

Type of product: Blown type gas burners

* Natural gas operation (Fam. 2)

Regulation applied: EN 676 and A.R. of 8 January 2004

Controlling organisation: TÜV Industrie Service GmbH

TÜV SÜD Gruppe

Ridlerstrase, 65

80339 Munchen DEUTSCHLAND

Date: 01/12/2006 RIELLO S.p.A.

Model

883 T 884 T

RS 34 MZ RS 44 MZ

Values

measured *

average NOx

(mg/kWh) 97 95

max CO (mg/kWh) 10 2.9

³The burner has EC marking and conforms to the basic requisites of the following Directives:

– EC Reg. N.: 0085BR0381 in accordance with 90/396/EEC;

– Electromagnetic Compatibility Directive 89/336/EEC;

– Low voltage directive 73/23/EEC;

– Machine Directive 98/37/EEC;

– Yield Directive 92/42/EEC.

³The burner meets protection level of IP 40 as EN 60529.

The following symbols are used in this manual:

ATTENTION = for actions requiring special care and adequate preparation.

FORBIDDEN = for actions THAT MUST NOT be performed.

IDENTIFICATION

The Identification Plate on the product gives the serial number, model and main technical and performance

data. If the Identification Plate is tampered with, removed or missing, the product cannot be clearly identified,

thus making any installation or maintenance work potentially dangerous.

GENERAL WARNINGS

The dimension of the boiler’s combustion chamber must respond to specific values, in order to guarantee a

combustion with the lowest polluting emissions rate.

You are therefore advised to consult the Technical Assistance Department before choosing this type of burn-

er for the combination with a boiler.

Qualified personnel are those with the professional and technical requirements indicated by Law no. 46

dated 5 March 1990. The commercial organisation has a widespread network of agencies and technical of-

fices whose personnel participates periodically in instructional and refresher courses at the company train-

ing centre.

This burner must only be used for the application it was designed for.

The manufacturer cannot accept responsibility for any damage to persons, animals or property due to errors

in installation or in the burner adjustment, or due to improper or unreasonable use or non-observance of the

technical instructions enclosed with the burner, or due to the intervention of unqualified personnel.

USER INFORMATION

If faults arise in firing or operations, the burner performs a "safety stop", which is signalled by the red burner

lock out LED. To rearm start-up conditions, press the release button. When the burner starts up again, the

red LED goes out.

This operation can be repeated for a maximum of 3 times. If the "safety stop" recurs, then the Technical

Assistance Centre must be contacted.

BASIC SAFETY RULES

³Children or inexpert persons must not use the appliance.

³Under no circumstances must the intake grids, dissipation grids and ventilation vents in the installation

room be covered up with cloths, paper or any other material.

³Unauthorised persons must not attempt to repair the appliance

³It is dangerous to pull or twist the electric leads.

³Cleaning operations must not be performed if the appliance is not disconnected from the main power

supply.

³Do not clean the burner or its parts with inflammable substances (e.g. petrol, alcohol, etc.).

The cover must be cleaned with soapy water.

³Do not place anything on the burner.

³Do not leave containers and inflammable products in the installation room.

INDEX

TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2

Variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Burner description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Packaging - Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Overall dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Standard equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Firing rates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Test boiler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Commercial boilers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Gas pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Operation position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Boiler plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Blast tube length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Securing the burner to the boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Setting the combustion head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Gas feeding line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Adjustment prior to firing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Servomotor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Burner start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Burner firing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Burner calibration: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Determination of output upon firing (minimum) . . . . . . . . . . . . . . . 10

1 - 2nd stage burner output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

2 - 1st stage burner output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3 - Intermediate outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4 - Air pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5 - Minimum gas pressure switch. . . . . . . . . . . . . . . . . . . . . . . . . . 12

Flame presence check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Burner operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Final checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Switchboard maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Fault - Probable cause - Suggested remedy . . . . . . . . . . . . . . . . . 17

Appendix. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Electrical panel layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

N.B.

Figures mentioned in the text are identified as follows:

1)(A) =part 1 of figure A, same page as text;

1)(A)p.3 =part 1 of figure A, page number 3.

NOTE: In conformity with Efficiency Directive 92/42/EEC the

application of the burner on the boiler, adjustment and testing

must be carried out observing the instruction manual of the

boiler, including verification of the CO and CO2concentration in

the flue gases, their temperatures and the average temperature

of the water in the boiler.

TECHNICAL DATA

(1) Reference conditions: Room temperature 20°C - Gas temperature 15°C - Barometric pressure 1013 mbar - Altitude 0m above sea level.

(2) Socket pressure 7)(A)p.3 with zero pressure in the combustion chamber.

(3) Sound pressure measured in the manufacturer's combustion laboratory, with burner operating on the test boiler at maximum output and

measured from one metre away at the frequency of 50Hz.

ACCESSORIES (optional):

• KIT LONG HEAD

• KIT FOR LPG OPERATION: the kit allows the RS 34-44MZ burners to operate on LPG.

• GAS TRAINS TO COUPLE WITH THE BURNER, ACCORDING TO REGULATION EN 676 (complete with valves, pressure adjuster andfilter): see page 8.

• MAXIMUM GAS PRESSURE SWITCH cod. 3010418

• CLEAN CONTACTS KIT cod. 3010419

NOTE: The installer is responsible for the addition of any safety device not foreseen in this manual.

MODEL RS 34 MZ RS 44 MZ RS 44 MZ

TYPE 883 T 884 T 884 T

OUTPUT (1) 2nd stage kW 125 - 390

108 - 336 200 - 550

172 - 473 200 - 550

172 - 473

Mcal/h

min. 1st

stage kW

Mcal/h 70

60 100

86 100

FUEL NATURAL GAS: G20 - G21 - G22 - G23 - G25

G20 G25 G20 G25 G20 G25

- net calorific value kWh/Sm3

Mcal/Sm39.45

8.2 8.13

7.0 9.45

8.2 8.13

7.0 9.45

8.2

8.13

7.0

- absolute density kg/Sm30.71 0.78 0.71 0.78 0.71 0.78

- max delivery Sm3/h 41 48 58 67.6 58 67.6

- pressure at max. delivery (2) mbar 7.1 10.7 9 13.5 9 13.5

OPERATION • Intermittent (min. 1 stop in 24 hours)

• Two-stage (high and low flame) and one-stage (all - nothing)

STANDARD APPLICATION Boilers: water, steam, diethermic oil

AMBIENT TEMPERATURE °C 0 - 40

COMBUSTIVE AIR TEMPERATURE °C max 60

ELECTRICAL SUPPLY V

Hz 230 ~ +/-10%

50/60 - single-phase 230 - 400 with neutral ~ +/-10%

50/60 - three-phase

ELECTRICAL MOTOR rpm

2800/3400

300

220 - 240

2820/3400

420

220 - 240

2820/3400

450

220/240-380/415

ACCELERATION CURRENT A 15 17 14 - 10

OPERATION CURRENT A 3.2 3.5 2 - 1.4

MOTOR CAPACITOR mF/V 12.5/400 12.5/425 -

IGNITION TRASFORMER V1 - V2

I1 - I2 230 V - 1 x 15kV

1 A - 25mA

ELECTRICAL POWER CONSUMPTION W max 600 700 800

ELECTRICAL PROTECTION IP40

IN CONFORMITY WITH EEC DIRECTIVES 90/396 - 89/336 - 73/23 - 92/42

NOISE (3) dBA707272

APPROVAL CE 0085BR0381

VARIANTS GAS CATEGORY

MODEL POWER

SUPPLY

LENGTH

BLAST TUBE mm COUNTRY CATEGORY

RS 34 MZ single-phase

single-phase

216

351 IT - AT - GR - DK - FI - SE

ES - GB - IE - PT

II2H3B / P

II2H3P

II2L3B / P

II2Er3P

II2ELL3B /P

I2E(R)B, I3P

II2E 3B/P

RS 44 MZ

single-phase

three-phase

216

351

216

351

BURNER RS 34 MZ RS 44 MZ

Code 3010428 3010429

BURNER RS 34 MZ RS 44 MZ

Output kW in progress 100/200 - 530kW

Blast tube length mm 216 - 351 216 - 351

Code 3010423 3010424

BURNER DESCRIPTION (A)

1 Combustion head

2 Ignition electrode

3 Screw for combustion head adjustment

4 Minimum air pressure switch

(differential operating type)

5 Flame sensor probe

6 Air pressure test point

7 Gas pressure test point and head fixing

screw

8 Screws securing fan to pipe coupling

9 Guides for opening the burner and inspecting

the combustion head

10 Servomotor controlling the gas butterfly

valve and of air damper (by means of a vari-

able profile cam mechanism).

When the burner is stopped, the air damper

will be completely closed to reduce heat loss

due to the flue draught, which tends to draw

air from the fan air suction inlet.

11 Areas for passage of electric cables

12 Air inlet to fan

13 Gas input pipework

14 Gas butterfly valve

15 Boiler mounting flange

16 Flame stability disk

17 Flame inspection window

18 Two switches:

- one “burner off - on”

- one for “1st - 2nd stage operation”

19 Motor contact maker and thermal cut-out

with reset button (RS 44 MZ)

20 Motor capacitor (RS 34 MZ)

21 Control box with lockout pilot light and reset

button

22 Sockets for electrical wiring

23 Air damper

24 Plug-socket on ionisation probe cable

25 Guide extensions (long head version)

Two types of burner lockout may occur:

• CONTROL BOX LOCKOUT:

if the control box 21)(A) pushbutton lights up, it

indicates that the burner is in lockout.

To reset, press the push button.

• MOTOR LOCKOUT (RS 44 MZ):

three-phase electrical supply; to reset, press

the thermal cut-out switch 19)(A).

PACKAGING - WEIGHT (B) - Approximate

measurements

• The burners are shipped in cardboard boxes

with the overall dimensions shown in tab. (B).

• The weight of the burner complete with pack-

aging is indicated in tab. (B).

OVERALL DIMENSIONS (C)

Approximate measurements

The overall dimensions of the burner are given

in (C).

Bear in mind that, in order to inspect the com-

bustion head, the burner must be pulled back.

STANDARD EQUIPMENT

1 - Gas train flange

1 - Flange gasket

4 - Flange fixing screws M 8 x 25

1 - Thermal insulation screen

4 - Screws to secure the burner flange to the

boiler: M 8 x 25

3 - Plugs for electrical connection

(RS 34-44 MZ single-phase)

4 - Plugs for the electrical connection

(RS 44 MZ three-phase)

1 - Instruction booklet

1 - Spare parts list

mm A B C kg

RS 34 MZ 1000 500 485 32

RS 44 MZ 1000 500 485 33

(1) Blast tube: short - long

mm A D E F (1) HILONVM

RS 34 MZ 442 422 508 216-351 140 305 138 780 84 177 1”1/2

RS 44 MZ 442 422 508 216-351 152 305 138 780 84 177 1”1/2

D88

D3831

(C)

(B)

(A)

D3828

D3829

D7557

FIRING RATES (A)

During operation, burner output varies between:

•aMAXIMUM OUTPUT, selected within area A,

•and a MINIMUM OUTPUT, which must not be

lower than the minimum limit in the diagram:

RS 34 MZ = 70 kW

RS 44 MZ = 100 kW

Attention

The FIRING RATE values have been obtained

considering an ambient temperature of 20 °C, a

barometric pressure of 1013 mbar (approx.0m

above sea level) and with the combustion head

adjusted as shown on page 7.

TEST BOILER (B)

The firing rates were set in relation to special

test boilers, according to EN 676 regulations.

Figure (B) indicates the diameter and length of

the test combustion chamber.

Example

Output 350 Mcal/h:

diameter = 50 cm; length = 1.5 m.

COMMERCIAL BOILERS

The burner/boiler combination does not pose

any problems if the boiler is CE type-approved

and its combustion chamber dimensions are

similar to those indicated in diagram (B).

If the burner must be combined with a commer-

cial boiler that has not been CE approved and/or

its combustion chamber dimensions are clearly

smaller than those indicated in diagram (B),

consult the manufacturer.

In addition, for inversion boilers you are advised

to check the length of the combustion head, as

indicated by the boiler manufacturer.

(B) D497

pressure in combustion

chamber mbar

pressure in combustion

chamber mbar

combustion chamber length m

(A) D7558

GAS PRESSURE

The adjacent tables show minimum pressure

losses along the gas supply line depending on

the maximum burner output operation.

Column 1

Pressure loss at combustion head.

Pressure of the gas at the socket 1)(B), with

combustion chamber at 0 mbar.

Column 2

Pressure loss at gas butterfly valve 2)(B) with

maximum opening: 90°.

Column 3

Pressure loss of gas train 3)(B) includes: adjust-

ment valve VR, safety valve VS (both fully

open), pressure governor R, filter F.

The values shown in the various tables refer to:

natural gas G 20 PCI 9.45 kWh/Sm3

(8.2 Mcal/Sm3)

With:

natural gas G 25 PCI 8.13 kWh/Sm3

(7.0 Mcal/Sm3)

multiply the values of the table:

- columns 1-2: by 1.5;

- column 3: by 1.35.

Calculate the approximate maximum output of

the burner in this way:

- subtract the combustion chamber pressure

from the gas pressure measured at test

point 1)(B).

- Find, in the table relating to the burner con-

cerned, the pressure value closest to the

result of the subtraction.

- Read off the corresponding output on the left.

Example - RS 34 MZ:

• Maximum output operation

• Natural gas G 20 PCI 9.45 kWh/Sm3

• Gas pressure at test point 1)(B) =5.1 mbar

• Pressure in combustion chamber = 2 mbar

5.1 - 2 =3.1 mbar

A pressure of 3.1 mbar (column 1) corresponds in

the table RS 34 MZ to an output of 250 kW.

This value serves as a rough guide, the effective

delivery must be measured at the gas meter.

To calculate the required gas pressure at test

point 1)(B), set the maximum output required

from the burner operation:

- find the nearest output value in the table for

the burner in question.

- Read off the pressure at test point 1)(B) on

the right in column 1.

- Add this value to the estimated pressure in

the combustion chamber.

Example - RS 34 MZ:

• Required burner maximum output operation:

250 kW

• Natural gas G 20 PCI 9.45 kWh/Sm3

• Pressure of the gas at an output of 250 kW,

from the table RS 34 MZ, column 1 =3.1 mbar

• Pressure in combustion chamber = 2 mbar

3.1 + 2 =5.1 mbar

pressure required at test point 1)(B).

(A)

(B)

VS VR

D3790

RS 34 MZ ∆p (mbar)

RS 44 MZ ∆p (mbar)

kW 1 2

MB405

3970500

MB407

3970553

MB410

3970554

M B 4 1 2

3970144

MB415

3970180

M B 4 2 0

3970181

3970182

125 0.3 0.1 14.7 8.0 4.2 2.2 3.2 3.2

150 0.9 0.1 20.6 11.3 5.7 2.9 3.2 3.2

200 2.0 0.1 32.8 18.2 9.1 4.5 3.2 3.2

250 3.1 0.2 46.8 26.4 13.2 6.5 3.8 3.2

300 4.3 0.3 36.9 18.1 8.7 4.9 3.4

350 5.9 0.4 48.2 23.0 11.3 6.1 4.3

390 7.1 0.6 57.5 27.1 13.5 7.1 5.0

kW 1 2

MB 407

3970553

MB 410

3970554

MB 412

3970144

MB 415

3970180

MB 420

3970181

3970182

200 0.8 0.1 18.2 9.1 4.5 3.2 3.2

250 1.8 0.2 26.4 13.2 6.5 3.8 3.2

300 2.8 0.3 36.9 18.1 8.7 4.9 3.4

350 3.9 0.4 48.2 23.0 11.3 6.1 4.3

400 4.9 0.6 28.3 14.1 7.4 5.2

450 6.1 0.7 34.0 16.9 8.7 6.1

500 7.5 0.9 40.0 19.9 10.1 7.0

550 9.0 1.1 45.9 23.2 11.6 8.2

INSTALLATION

THE BURNER MUST BE INSTALLED

IN CONFORMITY WITH LEGISLATION

AND LOCAL STANDARDS.

OPERATION POSITION (A)

The burner is designed to operate only

in the positions 1, 2, 3 and 4.

Installation 1is preferable, as it is the

only one that allows the maintenance opera-

tions as described in this manual. Installations

2, 3 and 4 allow the working, but make the op-

erations of maintenance and checking of the

combustion head more difficult page 14.

Any other position could compromise

the correct operation of the appliance.

Installation 5is forbidden, for safety

reasons.

BOILER PLATE (B)

Pierce the closing plate of the combustion

chamber, as in (B). The position of the threaded

holes can be marked using the thermal insula-

tion screen supplied with the burner.

BLAST TUBE LENGTH (C)

The length of the blast tube must be selected

according to the indications provided by the

manufacturer of the boiler, and in any case it

must be greater than the thickness of the boiler

door complete with its fettling.

The range of lengths available, L (mm), is as fol-

lows:

Blast tube 10) RS 34 MZ RS 44 MZ

• short 216 216

• long 351 351

For boilers with front flue gases 13) or flame

inversion chambers, protective fettling in refrac-

tory material 11) must be inserted between the

boiler fettling 12) and the blast tube 10).

This protective fettling must not compromise the

extraction of the blast tube.

For boilers with a water-cooled frontpiece, a

heat-resistant cover is not necessary 11)-12)(C),

unless expressly requested from the boiler man-

ufacturer.

FIXING THE BURNER TO THE BOILER (C)

Before fixing the burner to the boiler, check

(from the opening of the blast tube) that the

probe and the electrode are correctly posi-

tioned, as in (D).

Separate the combustion head from the rest of

the burner, fig. (C):

- disengage the articulated coupling 4) from the

graduated sector 5);

- remove the screws 2) from the two guides 3);

- remove screw 1) and pull the burner back on

guides 3) by about 100 mm;

- disconnect the probe and electrode leads,

then unthread the burner completely from the

guides.

Fix the unit 9)(C) to the boiler plate, inserting the

supplied insulating gasket 6)(C). Use the 4

screws, also supplied with the unit, after first

protecting the thread with an anti-locking prod-

uct. The seal between burner and boiler must be

airtight.

If, in the previous check, the position of the

probe or electrode was not correct, remove the

screw 1)(E), extract the inner part 2)(E) of the

head, and adjust them. Do not rotate the probe:

leave it as in (D). If it is located too close to the

ignition electrode the control box amplifier may

be damaged.

mm ABC

RS 34 MZ

RS 44 MZ

160

224

M 8

(B)

(C)

D455

(D)

(E)

D3844

D3835

PROBE ELECTRODE

D3834

2 3 4 51

D3928

(A)

SETTING THE COMBUSTION HEAD

Installation operations are now at the stage

where the blast tube and the pipe coupling are

secured to the boiler as shown in fig.(A). It is

therefore particularly easy to adjust the combus-

tion head.

Air adjustment (A)

Rotate the screw 1)(A) until the notch on the

lamina 2)(A) corresponds with the surface of the

plate 3)(A).

Example:

RS 44 MZ burner, output = 300 kW.

From diagram (B) you can see that, for the MAX

output of 300 kW, the air should be adjusted at

notch 3, subtracted from the value of the pres-

sure in the chamber. In this case, the loss of

pressure in the combustion head is shown in col-

umn 1 on page 5.

Note

If the pressure in the chamber is equal to 0 mbar,

the air is adjusted with reference to the broken

line of the diagram (B).

Once you have finished adjusting the head,

reassemble the burner 4)(C) on the guides 3)(C)

at about 100mm from the pipe coupling 5)(C) -

burner in the position shown in fig. (C)p. 6 -

insert the cable of the probe and the cable of the

electrode, then slide the burner as far as the

pipe coupling, burner in the position shown in

fig. (C).

Refit screws 2) on guides 3).

Fix the burner to the pipe coupling with the

screw 1).

Attention

When fitting the burner on the two guides, it is

advisable to gently draw out the high voltage

cable and flame detection probe cable until they

are slightly stretched.

(A)

(B)

(C)

Max burner output

Notches nr. (Air = Gas)

D3837

D3836

D3838

Autres manuels pour RS 34 MZ

Ce manuel convient aux modèles suivants

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