Ricoh FT5034 Manuel utilisateur

SERVICE MANUAL

FT5034C

CONTENTS

1. INSTALLATION.................................................... 2

2. OVERVIEW........................................................... 7

3. COPY PROCESS ................................................. 11

4. SECTION DESCRIPTIONS .................................. 13

5. SP MODE/DIP SW TABLE................................... 92

6. CALL SERVICE CONDITIONS ............................ 98

7. PREVENTIVE MAINTENANCE............................105

8. TROUBLESHOOTING..........................................114

9. ELECTRICAL DATA

- 1 -

1. INSTALLATION

1.1 INSTALLATION REQUIREMENTS....................3

1.2 INSTALLATION PROCEDURE..........................4

- 2 -

1.1 INSTALLATION REQUIREMENTS

The installation location should be carefully chosen because environmental

conditions greatly affect the performance of a copier.

1. Environments to Avoid

•Avoid any area exposed to direct sunlight or strong light (Illumination must be

less than 1500 Lux).

•Avoid any area exposed to extremes of temperature and humidity (standard

condition: 10°C ~ 30°C, 15% ~ 90%).

•Avoid any area exposed to heated air from a heater.

•Avoid any area where temperature suddenly changes from low to high or vice

versa.

•Avoid placing the copier in an area filled with dust, and subjected to frequent

strong vibration.

•Avoid narrow space (10 m3).

2. Access to Copier

Place the copier near a power source, providing clearance as shown. The copier

must be level within 5 mm both front to rear and left to right.

3. Power Connection

•Input voltage level:

220 V/50 Hz, more than 10 A

•Avoid connecting the power cord

to a socket that already has

power cords attached

•Permissible voltage fluctuation:

220 V (±10%)

•Avoid using a power cord

extension. If you must use one,

make sure that it can carry 250

V, 10 A and that it is less than 5

m long.

4. Earth Connection

•Be sure to ground the machine properly.

•Do not connect the grounding wire to a gas pipe.

more than 10 cm

more than 80 cm

more than

50 cm more than

70 cm Front

- 3 -

1.2 INSTALLATION PROCEDURE

NOTE: 1. When lifting and moving the

copier, grasp the black painted

stays on each side as shown.

2. When the optional sorter is

installed, the above mentioned

stays can not be held. Wear

gloves to protect hands from the

edges of the copier base plate.

3. When transporting the copier,

remove all the developer and

toner inside the machine. Also

make sure to lock the scanner

with the lock plate.

1. Unpacking and Clamps Removal

1. Remove the shipping tapes from the copier

as follows:

1) From platen cover to front cover

2) Manual table

3) Feed guide (cassette insert section)

4) Transport guide plate

5) T/S corona unit

6) Toner shield glass

7) Front loading cassette lever

8) Operation panel cover

9) PTL, QL filter

10) Relay lower guide plate

2. Remove the seal from the toner tank

entrance.

3. Remove the wedge (red) from between the

registration rollers.

4. Remove the scanner lock plate cover.

5. Remove the scanner lock plate (1 screw).

(Save the scanner lock plate for future use.)

6. Reinstall the scanner lock plate cover.

7. Adjust the machine level by turning the

rubber foot on the base plate.

Scanner Lock

Plate Cover

Scanner Lock

Plate

Development

Lock Lever

- 4 -

2. Developer Supply

Place a clean sheet of paper on your work

surface.

1. Raise the development lock lever and pull

out the development unit. Place the unit on

a clean sheet of paper.

2. Separate the toner tank from the

development unit (2 screws).

3. Pour one bag of developer (1 kg) into the

development unit while turning the knob

counterclockwise to distribute the developer

evenly.

4. Remount the toner tank on the development

unit.

NOTE: Make sure that there is no gap

between the toner tank and the

development unit.

3. Drum Protective Sheet Removal

1. Lower the T/S corona unit lever.

2. Remove the charge corona unit together

with the wire cleaner (1 screw).

3. Remove the drum stay (1 knob and 1

screw). The drum knob is reverse threaded.

4. Pull out the drum protective sheet.

5. Reinstall the drum stay and the charge

corona unit with the wire cleaner.

6. Raise the T/S corona unit lever.

4. Development Unit Installation

1. When installing the development unit, be

sure the development unit rail is properly

engaged with the unit guide rail on the

copier. (Make sure that the PTL and QL

filters are in their original positions.)

2. Shake the toner cartridge well and insert

the cartridge. (Refer to the toner supply

guide decal on the front right cover.)

Toner Tank

Drum Protective

Sheet

Drum Stay

T/S Corona Unit

Lever

Charge Corona Unit

Drum Knob

Toner Cartridge

- 5 -

5. Perform the Drum Conditioning

(This operation must be performed after

developer and drum installation.)

1. Open the front right cover and move the

drum conditioning switch on the reverse

side of the operation panel to the left. Close

the front right cover and switch the power

on. (The Start key changes from red to

green after 2 min.)

2. Lower the platen cover and enter "99"

using the number keys and press the Start

key. (Drum conditioning takes about 5 min.)

3. After the drum conditioning is finished,

open the front right cover, move the drum

conditioning switch to the right and close

the front right cover.

4. Place the paper size actuator and size

decal on the cassette (A4 lengthwise or B5

lengthwise) and load paper into the

cassette.

5. Check the machine operation and copy

quality.

Drum Conditioning

Switch

- 6 -

2. OVERVIEW

2.1 SPECIFICATIONS..............................................8

2.2 GUIDE TO COMPONENTS................................9

- 7 -

2.1 SPECIFICATIONS

Items Specifications Remarks

Configuration Desk top

Copy Process Dry electrostatic transfer system

Originals Sheet/book

Original Size Maximum A3

Copy Paper Size Maximum A3, Minimum A6 Lengthwise

Copy Paper Weight 52 g/m2~ 157 g/m2F/L cassette: 64 ~ 90 g/m2

1st & 2nd cassette:

52 ~ 127 g/m2

By-pass feed: 52 ~ 157 g/m2

Copy Speed

Warm-up Time Less than 2 min.

First Copy Time 4.5 seconds/A4 sideways

Copy Number Input 1 to 99, Numeric key pad

Paper Feed Three Cassettes (including the front loading

cassette) + Bypass Feed Table Cassette: 250 sheets x 3

Bypass Feed: 50 sheets

Charge System Dual wire corotron system

Exposure System Slit exposure

(exposure lamp: 180 V, 320 W)

Reproduction

Ratios

Reproduction Ratio Change:

Full size ↔Reduction or

Enlargement:

Less than 3.5 seconds

Enlargement ↔Reduction:

Less than 5.0 seconds

Photoconductor Selenium-drum (F type)

Development

System Magnetic brush system

Image Density

Control Development Bias system + Exposure Control

System

Toner

Replenishment Cartridge exchange (300 g): oilless

Cleaning Type Cleaning blade and brush with PCC

Image Fusing Heat roll type (220 V, 800 W)

Image Transfer Corotron system

Paper Separation Dual wire ac corona and pick-off pawls

Quenching System Photo-quenching

Auto Clear All input modes are reset 60 seconds after the

copier is last used.

Power Source 220 V/50 Hz, 8 A

Power

Consumption Maximum: Less than 1.5 kW

Average: Warm-up 0.8 kW

Stand by 0.18 kW

Copy cycle 1.0 kW

Weight 79 kg

Dimensions 765 (W) x 666 (D) x 426 (H) mm

Peripheral

Equipment Sorter and Auto Document Feeder

Originals A3 B4 A4 B5 A4R B5R

Speed 20 23 34 37 26 30

Full Size 1 : 1

Reduction 93%, 87%, 82%, 71%, 61%,

50%

Enlargement 115%, 122%, 141%

Zoom 50%~200% in 1% steps

- 8 -

2.2 GUIDE TO COMPONENTS

1. Operation Panel

- 9 -

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