Rice Lake Benchmark HD Series Manuel utilisateur
Benchmark HD Series
Heavy Duty Bench Scale
Installation Manual
93631
®
230 W. Coleman St. • Rice Lake, WI 54868 • USA
U.S. 800-472-6703 • Canada/Mexico 800-321-6703 • International 715-234-9171 • Europe +31 (0)26 472 1319
www.ricelake.com www.ricelake.mx www.ricelake.eu www.ricelake.co.in m.ricelake.com
© Rice Lake Weighing Systems 11/2014 PN XXXXXX
i
Content
1.0 Introduction..................................................................................................................................... 1
1.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Benchmark HD Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.0 Installation...................................................................................................................................... 3
2.1 Unpacking the Benchmark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1.1 Leveling the Scale. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.2 Connecting the Load Cell Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.3 Grounding the Scale Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.0 Calibration ...................................................................................................................................... 5
4.0 Troubleshooting .............................................................................................................................. 6
5.0 Replacement Parts ......................................................................................................................... 7
5.1 Load Cell Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.2 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Benchmark Series Limited Warranty ....................................................................................................... 10
Technical training seminars are available through Rice Lake Weighing Systems.
Course descriptions and dates can be viewed at www.ricelake.com/training
or obtained by calling 715-234-9171 and asking for the training department.
© Rice Lake Weighing Systems. All rights reserved. Printed in the United States of America.
Specifications subject to change without notice.
Rice Lake Weighing Systems is an ISO 9001 registered company.
November 19, 2014
ii Benchmark HD Series
Rice Lake continually offers web-based video training on a growing selection
of product-related topics at no cost. Visit www.ricelake.com/webinars.
Introduction 1
1.0 Introduction
This manual provides reference information to install and wire the Benchmark HD series single-point benchtop
scale which is shown in Figure 1-1.
Figure 1-1. Benchmark HD Series Bench Scale
This NTEP-approved bench scale is available in a 30" x 30" and 36" x 36" platform with capacities from 250 to
500 lbs. Both capacities come standard with a potted single point load cell that is environmentally sealed. It also
comes with a standard ten feet of load cell cable. The heavy duty capacity scale is constructed with a 304 stainless
steel cover and mild steel frame construction to withstand many years of rugged use.
1.1 Safety
Safety Signal Definitions:
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious
injury.
Indicates a potentially hazardous situation that, if not avoided could result in serious injury or
death, and includes hazards that are exposed when guards are removed.
Indicates a potentially hazardous situation that, if not avoided may result in minor or moderate
injury.
Indicates information about procedures that, if not observed, could result in damage to
equipment or corruption to and loss of data.
General Safety
Do not operate or work on this equipment unless you have read and understand instructions in the
manual. Failure to follow the instructions or heed the warnings could result in injury or death. Contact
any Rice Lake Weighing Systems dealer for replacement manuals. Proper care is your responsibility.
Failure to heed may result in serious injury or death.
DO NOT allow minors (children) or inexperienced persons to operate this unit.
DO NOT operate without all shields and guards in place.
DO NOT jump on the scale.
DO NOT use for purposes other then weight taking.
DO NOT place fingers into slots or possible pinch points.
DO NOT use any load bearing component that is worn beyond 5% of the original dimension.
DO NOT use this product if any of the components are cracked.
DO NOT exceed the rated load limit of the unit.
DO NOT make alterations or modifications to the unit.
DO NOT remove or obscure warning labels.
Keep hands, feet and loose clothing away from moving parts.
DANGER
WARNING
CAUTION
Important
WARNING
2Benchmark HD Series
1.2 Benchmark HD Specifications
Table 1-1 lists the Benchmark HD model specifications.
Load Cell 250 kg for 250 lb; 500 kg for 500 lb
Overload Protection 5 point, independently adjusted
Cable Length 10 ft (3 m) - 6 wire shielded
Output Impendance 350
Maximum Overload 200%
Compensated Temperature Range -10°C/14°F to +40°C/104°F
Dimensions/Capacities
Size Capacity Height
30" x 30"/762 mm x 762 mm 250 lb/125 kg 8.75"/222.25 mm
500 b/250 kg
36" x 36"/914.4 mm x 914.4 mm 250 lb/125 kg
500 lb/250 kg
Table 1-1. Benchmark HD Specifications
Installation 3
2.0 Installation
The following sections explain the installation procedure for the Benchmark HD.
2.1 Unpacking the Benchmark
Immediately after unpacking, visually inspect the Benchmark HD to ensure that the unit is undamaged. The
shipping carton should contain the bench scale and this manual. If the scale was damaged in shipment, notify Rice
Lake Weighing Systems and the shipper immediately.
2.1.1 Leveling the Scale
Place the scale in the desired location. Lift off the deck cover and locate the bubble level (see Figure 2-1).
Figure 2-1. Top Plate Removed Showing Bubble Level Location
Adjust the four corner feet until the scale is level and all feet contact the support surface, so that the scale does not
rock. Lock the jam nuts on the feet when the final level is correct.
2.2 Connecting the Load Cell Cable
The Benchmark HD comes with a standard 10 feet of color-coded load cell cable. Do not cut this cable. The load
cell is temperature compensated for an exact length of 10 feet.
See your indicator manual to determine the proper load cell cable input connectors. Use the following color codes
to wire the load cell cable. Once complete, install the top cover for the bench scale back onto the scale.
6-Wire Color Code Function
Red + Signal
White - Signal
Green + Excitation
Grey - Excitation
Blue + Sense
Brown - Sense
Yellow Shield
Table 2-1. Load Cell Wiring
Benchmark HD Deck Cover
Bubble Level Location
4Benchmark HD Series
2.3 Grounding the Scale Base
Bench scales can build up static electricity charge during weighing operations. If powerful enough, this charge can
travel through the load cell cable to the indicator. To prevent this, all bench scales should be adequately grounded
so that static charges and transient electrical surges can drain directly to the ground. A recommended practice is to
connect the scale base to an AC ground circuit using at least #12 wire. All Benchmark series scales have either a
grounding screw or a hole for such a grounding screw located on the bottom of the lower frame for this purpose.
Calibration 5
3.0 Calibration
It is recommended that the scale be “exercised” by loading it to near capacity two or three times before calibration
to be certain that everything is seated. To calibrate the Benchmark HD scale place test weights on the scale
platform equal to 70 - 100% of the scale’s capacity. If several weights are used, distribute them evenly around the
platform.
See your indicator manual for specific indicator calibration procedures.
6Benchmark HD Series
4.0 Troubleshooting
Symptom Probable Cause Remedy
No display Power disconnected Connect power
Cable cut or disconnected Repair cable
Signal leads incorrectly wired at indicator Connect according to indicator manual
Display stays at zero Incorrect load cell cable connections Connect according to manual
Faulty indicator Service the indicator
Erratic weight display Vibration near the scale Remove the source of vibration, or
adjust the digital averaging of the
indicator to minimize the erratic display
Scale is not level Level the scale
Water damage to the load cell or load
cell cable
Replace the load cell
Faulty indicator Service the indicator
Loose load cell screws Tighten the correct torque
Faulty load cell Test and replace if necessary
Consistently low weights Indicator is not properly adjusted to zero Zero the indicator correctly
Scale deck cover is binding Obtain adequate clearance
Overload stops set too high Reset overload stops correctly
Indicator not calibrated for scale Calibrate
Faulty load cell Test and replace if necessary
Table 4-1. Troubleshooting Guide
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