Rice Lake IQ plus 355 Manuel utilisateur

December 2004 45774

IQ plus

355 Digital Weight Indicator

Analog Output Option

PN 43381

IQ plus 355 Analog Output Module Installation

To install or replace the analog output module, ensure

power to the indicator is disconnected, then place the

indicator face-down on an antistatic work mat. Loosen

all in-use cord grips and remove the screws that hold

the backplate to the enclosure body. Lift the backplate

away from the enclosure and set it aside.

Use a wrist strap to ground yourself and

protect components from electrostatic

discharge (ESD) when working inside

the indicator enclosure.

NOTE:

Ensure jumpers JP1 and JP2 on analog output

board are installed in position 1 (POS1) as shown in

Figure 1.

Mount the analog output module on its standoffs in

the location shown in Figure 1 and plug the module

input into connector J5 on the IQ plus 355 board.

Connect output cable to the analog output module as

shown in Table 1, then reassemble the enclosure as

described on page 2.

Table 1. Analog Output Module Pin Assignments

Figure 1. Analog Output Module Installation on IQ plus 355 Board

Caution

Pin Signal

1+Current Out

2–Current Out

3+Voltage Out

4–Voltage Out

Transformer

BR1

C23

VR1

JMP4

C24

MECCA1

C66

DIGITAL

+5V

TEST

1234567

SERIAL COMM & DIGITAL IN

EDPT

GND

EDPR

PRMA

PRT

IN2

IN1

F2 F1

Blue wire

JP4

ANALOG

GND

ANALOG

+5V

TEST

ANALOG

–5V

TEST

GND

JP1

JP2

VR2

C25 +

VR3

C67

–+

Keypad Connector

EEPROM

A/D Converter

JP7

Brown wire

Microprocessor

LED DRIVER

U4 U5

To setup switch

ON OFF

SET/ISP

–EXC

+EXC

–SENSE

+SENSE

–SIG

+SIG

LOAD CELL CONNECTOR

ANALOG OUTPUT

MODULE

JP1

JP2

POS1 POS2

POS2 POS1

IQ plus 355 Analog Output Option

Enclosure Reassembly

Once cabling is complete, position the backplate over

the enclosure and reinstall the backplate screws. Use

the torque pattern shown in Figure 2 to prevent

distorting the backplate gasket. Torque screws to 15

in-lb (1.7 N-m).

Figure 2. IQ plus 355 Enclosure Backplate

Analog Output Calibration

The following calibration procedure requires a

multimeter to measure voltage or current output from

the analog output module. No test weights are

required for calibration.

NOTE:

The analog output must be calibrated

after

the

indicator itself has been conﬁgured and calibrated.

Figure 3. Analog Output Menu

1. Enter setup mode and go to the ALGOUT

menu (see Figure 3).

•Set OFFSET to 0% for 0–10 V output,

20% for 4–20 mA output

•Set MIN to lowest weight value to be

tracked by the analog output

•Set MAX to highest weight value to be

tracked by the analog output

To enter MIN and MAX values, use the and

keys to select the digit; use and to

increment or decrement the value.

2. Connect multimeter to analog output:

•For voltage output, connect voltmeter

leads to pins 3 and 4

•For current output, connect ammeter

leads to pins 1 and 2

3. Adjust zero calibration: Scroll to the

TWZERO parameter. Check voltage or

current reading on multimeter. Press and hold

or to adjust the zero value up or down.

4. Adjust span calibration: Scroll to the

TWSPAN parameter. Check voltage or

current reading on multimeter. Press and hold

or to adjust the span value up or down.

5. Final zero calibration: Return to the

TWZERO parameter and verify that the zero

calibration has not drifted. Press and hold

or to re-adjust the zero value as required.

6. Return to normal mode. Analog output

function can be veriﬁed using test weights.

When using the data stream mode on either port (EDP

or Printer), TWZERO must be set to greater than 50 mV.

Setup switch access screw

Fillister head screws

Torque backplate screws to 15 in-lb (1.7 N-m)

Torque pattern

XXXXXXX XXXXXXXVERSALGOUTDIG INXXXXXXXPROGRM PFORMTSERIALCALIBRXXXXXXXCONFIG FORMAT

SOURCE

GROSS 0%

20%

OFFSET ERRACT

FULLSC

HOLD

000000

number

MIN

10000

number

MAX TWZERO

NET

TWSPAN

ZEROSC

December 2004 45774

IQ plus

510/710 Digital Weight Indicators

Analog Output Option

PN 43381

IQ plus 510/710 Analog Output Module Installation

To install or replace the analog output module, ensure

power to the indicator is disconnected, then place the

indicator face-down on an antistatic work mat. Loosen

all in-use cord grips and remove the screws that hold

the backplate to the enclosure body. Lift the backplate

away from the enclosure and set it aside.

Use a wrist strap to ground yourself and

protect components from electrostatic

discharge (ESD) when working inside

the indicator enclosure.

NOTE:

Ensure jumpers JP1 and JP2 on analog output

board are installed in position 1 (POS1) as shown in

Figure 4.

Mount the analog output module on its standoffs in

the location shown in Figure 4 and plug the module

input into connector J5 on the IQ plus 510/710 board.

Connect output cable to the analog output module as

shown in Table 2, then reassemble the enclosure as

described on page 4.

Table 2. Analog Output Module Pin Assignments

Figure 4. Analog Output Module Installation on IQ plus 510/710 Board

Caution

Pin Signal

1+Current Out

2–Current Out

3+Voltage Out

4–Voltage Out

ANALOG OUTPUT MODULE

100

5150 2625

U22

U23

U17 C96

JP4

U19

J15

1011

C95

J10

C100

C104

U16

EPROM

SW1

U18

GND

RS485-B

RS485-A

GND

+5V

–I

SERIAL COMMUNICATIONS - 2

+20 mA

–20 mA

Prn RxD

Prn TxD

EDP RxD

GND

EDP TxD

SERIAL COMMUNICATIONS - 1

J12

–EXC

+EXC

–SENSE

+SENSE

–SIG

+SIG

654321

LOAD CELL CONNECTOR

F2F1

JP3

JP1 JP2

ANALOG OUTPUT

BLUE WIRE

BROWN WIRE

TO LINE FILTER

DI6

DI5

DI4

DI3

DI2

DI1

GND

DI8

DI7

DIGITAL INPUT

DO6

DO5

DO4

DO3

DO2

DO1

GND

+5V

DO8

DO7

DIGITAL OUTPUT

JP1

JP2

A/D Converter

POS1POS2

POS2POS1

IQ plus 510/710 Analog Output Option

Enclosure Reassembly

Once cabling is complete, position the backplate over

the enclosure and reinstall the backplate screws. Use

the torque pattern shown in Figure 5 to prevent

distorting the backplate gasket. Torque screws to 10

in-lb (1.13 N-m).

Figure 5. IQ plus 510/710 Enclosure Backplate

Analog Output Calibration

The following calibration procedure requires a

multimeter to measure voltage or current output from

the analog output module. No test weights are

required for calibration.

NOTE:

The analog output must be calibrated

after

the

indicator itself has been conﬁgured and calibrated.

Figure 6. IQ plus 710 Analog Output Menu

1. Enter setup mode and go to the ALGOUT

menu (see Figure 6).

•Set OFFSET to 0% for 0–10 V output,

20% for 4–20 mA output

•Set MIN to lowest weight value to be

tracked by the analog output

•Set MAX to highest weight value to be

tracked by the analog output

To enter MIN and MAX values, use the and

keys to select the digit; use and to

increment or decrement the value.

2. Connect multimeter to analog output:

•For voltage output, connect voltmeter

leads to pins 3 and 4

•For current output, connect ammeter

leads to pins 1 and 2

3. Adjust zero calibration: Scroll to the

TWZERO parameter. Check voltage or

current reading on multimeter. Press and hold

or to adjust the zero value up or down.

4. Adjust span calibration: Scroll to the

TWSPAN parameter. Check voltage or

current reading on multimeter. Press and hold

or to adjust the span value up or down.

5. Final zero calibration: Return to the

TWZERO parameter and verify that the zero

calibration has not drifted. Press and hold

or to re-adjust the zero value as required.

6. Return to normal mode. Analog output

function can be veriﬁed using test weights.

Setup switch access screw

Fillister head screws

Torque backplate screws

to 10 in-lb (1.13 N-m)

11 16

XXXXXXX XXXXXXXALGOUTDIG INSETPTSXXXXXXXPROGRM PFORMTSERIALCALIBRXXXXXXXCONFIG FORMAT

SOURCE

GROSS 0%

20%

OFFSET ERRACT

FULLSC

HOLD

000000

number

MIN

10000

number

MAX TWZERO

NET

TWSPAN

ZEROSC

XXXXXXXVERS

number

15171

number

December 2004 45774

IQ plus

350 Digital Weight Indicator

Analog Output Option

PN 43381

IQ plus 350 Analog Output Module Installation

To install or replace the analog output module, ensure

power to the indicator is disconnected, then place the

indicator face-down on an antistatic work mat.

Remove the screws that hold the backplate to the

enclosure body. Loosen all in-use cord grips then lift

the backplate away from the enclosure and set it aside.

Use a wrist strap to ground yourself and

protect components from electrostatic

discharge (ESD) when working inside

the indicator enclosure.

NOTE:

Ensure jumpers JP1 and JP2 are installed in

position 1 (POS1) as shown in Figure 7.

Mount the analog output module on its standoffs in

the location shown in Figure 7 and plug the module

input into connector J5 on the IQ plus 350 board.

Connect output cable to the analog output module as

shown in Table 3, then reassemble the enclosure as

described on page 6.

Table 3. Analog Output Module Pin Assignments

Figure 7. Analog Output Module Installation and Wiring on IQ plus 350 Board

Caution

Pin Signal

1+Current Out

2–Current Out

3+Voltage Out

4–Voltage Out

SW1

JP4

LOAD CELL CONNECTOR

SERIAL COMM & DIGITAL IN

KEYPAD CONNECTOR

JP7

Setup Switch

Serial Communications Cable

to J4 Connector

Load Cell Cable

to J1 Connector

Line Filter Load Wires

to JP7 Connector

Setup Switch Wires

to JP4 Connector

Cable tie mounts on inside of enclosure top

Cable ties

JP1

JP2

Analog Output

Cable

7654321

ANALOG OUTPUT

ANALOG OUTPUT MODULE

JP1

JP2

POS1POS2

POS2POS1

IQ plus 350 Analog Output Option

Enclosure Reassembly

Once cabling is complete, position the backplate over

the enclosure and reinstall the backplate screws. Use

the torque pattern shown in Figure 8 to prevent

distorting the backplate gasket. Torque screws to 15

in-lb (1.7 N-m).

Figure 8. IQ plus 350 Enclosure Backplate

Analog Output Calibration

The following calibration procedure requires a

multimeter to measure voltage or current output from

the analog output module. No test weights are

required for calibration.

NOTE:

The analog output must be calibrated

after

the

indicator itself has been conﬁgured and calibrated.

Figure 9. Analog Output Menu

1. Enter setup mode and go to the ALGOUT

menu (see Figure 9).

•Set OFFSET to 0% for 0–10 V output,

20% for 4–20 mA output

•Set MIN to lowest weight value to be

tracked by the analog output

•Set MAX to highest weight value to be

tracked by the analog output

To enter MIN and MAX values, use the and

keys to select the digit; use and to

increment or decrement the value.

2. Connect multimeter to analog output:

•For voltage output, connect voltmeter

leads to pins 3 and 4

•For current output, connect ammeter

leads to pins 1 and 2

3. Adjust zero calibration: Scroll to the

TWZERO parameter. Check voltage or

current reading on multimeter. Press and hold

or to adjust the zero value up or down.

4. Adjust span calibration: Scroll to the

TWSPAN parameter. Check voltage or

current reading on multimeter. Press and hold

or to adjust the span value up or down.

5. Final zero calibration: Return to the

TWZERO parameter and verify that the zero

calibration has not drifted. Press and hold

or to re-adjust the zero value as required.

6. Return to normal mode. Analog output

function can be veriﬁed using test weights.

Setup switch access screw

Fillister head screws

Torque backplate screws to 15 in-lb (1.7 N-m)

Torque pattern

XXXXXXX XXXXXXXVERSALGOUTDIG INXXXXXXXPROGRM PFORMTSERIALCALIBRXXXXXXXCONFIG FORMAT

SOURCE

GROSS 0%

20%

OFFSET ERRACT

FULLSC

HOLD

000000

number

MIN

10000

number

MAX TWZERO

NET

TWSPAN

ZEROSC

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