RGC HOISTING PRODUCTS PHONE: (716) 895-1156
TABLE OF CONTENTS
CHAPTER TITLE PAGE
1 SAFETY.......................................................................................................................................1
1.1 Introduction...................................................................................................................................1
1.2 Safety Definitions .........................................................................................................................1
1.3 HydraPak And Hoist Safety Labels ..............................................................................................1
1.4 HS2000 Hoist Safety Rules...........................................................................................................1
2 SPECIFICATIONS.....................................................................................................................3
2.1 Technical Data..............................................................................................................................3
2.2 Nameplate And Serial Number Tag..............................................................................................3
3 INSTALLATION AND SETUP.................................................................................................5
3.1 Prior To Setup...............................................................................................................................5
3.2 Front Leg Pre-Assembly...............................................................................................................7
3.3 Counterweight Leg Pre-Assembly ................................................................................................9
3.4 Frame Assembly ..........................................................................................................................10
3.5 Mounting The Cylinder................................................................................................................15
3.6 Mounting The Winch...................................................................................................................17
3.7 Reeving The Wire Rope...............................................................................................................17
3.8 Ballast Block Assembly...............................................................................................................20
3.9 Raising The HydraPak To The Roof Using The Optional Hand Winch......................................21
4 OPERATION.............................................................................................................................23
4.1 Before Operating The Hoist.........................................................................................................23
4.2 Raising And Lowering The Load.................................................................................................24
4.3 Hand Signals................................................................................................................................26
4.4 Preparing Hoist For Shutdown.....................................................................................................27
5 DISASSEMBLY.........................................................................................................................29
5.1 Prior To Disassembly...................................................................................................................29
5.2 Rewinding The Wire Rope ..........................................................................................................29
5.3 Removing The Cylinder...............................................................................................................29
5.4 Removing The Winch..................................................................................................................29
5.5 Removing Parts From Deck.........................................................................................................30
5.6 Lowering The Power Unit To The Ground Using The Optional Hand Winch ............................30
5.7 Disassembling The Frame............................................................................................................31
6 INSPECTION AND MAINTENANCE....................................................................................33
6.1 General Maintenance Rules .........................................................................................................33
6.2 Initial Inspection ..........................................................................................................................34
6.3 Daily Inspection...........................................................................................................................34
6.4 Wire Rope Inspection Procedure.................................................................................................34
7 TROUBLESHOOTING ............................................................................................................37
8 PARTS LIST ..............................................................................................................................39
