REXROTH EFC x610 Series Manuel utilisateur
EFC x610 Series
Brake Chopper
Operating Instructions
R912007235
Edition 01
Bosch Rexroth AG Brake Chopper
Record of Revision
Edition Release Date Notes
DOK-RCON03-EFC*BRAKE**-IT01-EN-P 2017.01 First Release
Version Matching Table
Firmware Operating Instructions
01V04 Edition 01
Copyright
© Bosch Rexroth (Xi'an) Electric Drives and Controls Co., Ltd. 2017
This document, as well as the data, specifications and other information set
forth in it, are the exclusive property of Bosch Rexroth (Xi'an) Electric Drives
and Controls Co., Ltd. It may not be reproduced or given to third parties without
its consent.
Liability
The specified data is intended for product description purposes only and shall
not be deemed to be a guaranteed characteristic unless expressly stipulated in
the contract. All rights are reserved with respect to the content of this documen-
tation and the availability of the product.
RS-a1491e32a8ab90d20a347ea501aae29a-1-en-US-18
Table of Contents
Page
1 Safety Instructions for Electric Drives and Controls.............................. 1
1.1 Definitions of Terms............................................................................... 1
1.2 Explanation of signal words and the Safety alert symbol...................... 2
1.3 General Information............................................................................... 4
1.3.1 Using the Safety Instructions and Passing Them on to Others.............. 4
1.3.2 Requirements for Safe Use.................................................................... 4
1.3.3 Hazards by Improper Use....................................................................... 5
1.4 Instructions with Regard to Specific Dangers....................................... 7
1.4.1 Protection against Contact with Electrical Parts and Housings............. 7
1.4.2 Protective Extra-Low Voltage as Protection Against Electric Shock ...... 8
1.4.3 Protection against Dangerous Movements............................................. 8
1.4.4 Protection Against Magnetic and Electromagnetic Fields During Op-
eration and Mounting........................................................................... 10
1.4.5 Protection against contact with hot parts........................................... 10
1.4.6 Protection during handling and mounting........................................... 11
2 Important Directions for Use............................................................... 12
2.1 Appropriate Use................................................................................... 12
2.2 Inappropriate Use................................................................................ 12
3 Delivery and Storage............................................................................ 13
3.1 Product Identification.......................................................................... 13
3.1.1 Packing Nameplate.............................................................................. 13
3.1.2 Product Nameplate.............................................................................. 14
3.2 Visual Inspection.................................................................................. 14
3.3 Scope of Supply................................................................................... 14
3.4 Transport of the Components.............................................................. 15
3.5 Storage of the Components................................................................. 15
4 Brake Chopper Overview..................................................................... 16
4.1 Work Principle..................................................................................... 16
4.2 Product Features................................................................................. 17
4.2.1 Conditions........................................................................................... 17
4.3 Technical Data...................................................................................... 18
4.3.1 Electric Data........................................................................................ 18
4.3.2 Requirement of Cable Length.............................................................. 18
4.4 Applicable Model of Frequency Converter........................................... 18
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Page
4.5 Brake Chopper and Brake Resistor...................................................... 19
4.5.1 Braking Ratio....................................................................................... 19
4.5.2 Recommended Brake Chopper and Brake Resistor............................. 19
5 Brake Chopper Mounting..................................................................... 21
5.1 Installation Conditions......................................................................... 21
5.2 Figures and Dimensions....................................................................... 22
5.2.1 Figures................................................................................................. 22
5.2.2 Dimensions.......................................................................................... 22
6 Brake Chopper Wiring.......................................................................... 23
6.1 System Wiring...................................................................................... 23
6.1.1 Electrical Interface............................................................................... 23
6.1.2 Typical Connection Mode 1.................................................................. 24
6.1.3 Typical Connection Mode 2.................................................................. 24
6.2 Cable Specifications............................................................................ 26
6.2.1 Power Cables....................................................................................... 26
6.2.2 Control Cables..................................................................................... 28
6.3 Terminals............................................................................................. 29
6.3.1 Power Terminals.................................................................................. 29
6.3.2 Control Terminals................................................................................ 30
6.3.3 Digital Signal Internal Wiring............................................................... 32
7 Electromagnetic Compatibility (EMC)................................................. 33
7.1 Cable Connections between Brake Chopper and Frequency Convert-
er......................................................................................................... 33
7.2 Mounting and Wiring in Control Cabinet............................................. 34
7.3 Installing Signal Lines and Signal Cables............................................. 35
8 Operating Panel and Dust Cover......................................................... 36
8.1 LED Panel............................................................................................ 36
8.1.1 Appearance.......................................................................................... 36
8.1.2 Operating Descriptions........................................................................ 37
8.1.3 Fast Access to Parameters with Button Combinations........................ 37
8.2 LCD Panel............................................................................................ 39
8.2.1 LCD Panel Introduction........................................................................ 39
8.2.2 Operating Example.............................................................................. 40
8.3 Dust Cover........................................................................................... 40
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Page
9 Parameter and Typical Application...................................................... 41
9.1 Parameter Descriptions....................................................................... 41
9.1.1 Terminology and Abbreviation in Parameter List................................. 41
9.1.2 Parameter List..................................................................................... 41
9.1.3 Parameter Setting Description............................................................ 43
9.2 Typical Application............................................................................... 48
9.2.1 Quick Start-up at Default Parameter Setting....................................... 48
9.2.2 Master / Slave Control Mode............................................................... 48
10 Diagnosis............................................................................................. 49
10.1 Status Code......................................................................................... 49
10.2 Warning Code...................................................................................... 49
10.3 Error Code........................................................................................... 50
10.3.1 Error 01 (OE-b): Brake Chopper Overvoltage...................................... 50
10.3.2 Error 02 (OC-b): Brake Chopper Overcurrent...................................... 50
10.3.3 Error 03 (SC): Surge Current or Short Circuit..................................... 50
10.3.4 Error 05 (OH-b): Brake Chopper Overheat.......................................... 50
10.3.5 Error 07 (OH-r): Brake Resistor Overheat............................................ 51
10.3.6 Error 09 (E.Par): Invalid Parameter Setting......................................... 51
10.3.7 Error 10 (idE-): Brake Chopper Internal Error...................................... 51
11 Maintenance........................................................................................ 52
11.1 Safety Instructions............................................................................... 52
11.2 Daily Inspection................................................................................... 52
11.3 Periodic Inspection.............................................................................. 53
11.4 Removable Components Maintenance................................................. 54
11.4.1 Disassembly of Dust Cover.................................................................. 54
11.4.2 Disassembly of Fans............................................................................ 55
12 Service and Support............................................................................ 56
13 Environmental protection and disposal .............................................. 57
13.1 Environmental protection.................................................................... 57
13.2 Disposal............................................................................................... 57
14 Appendix.............................................................................................. 59
14.1 Appendix I: Certification...................................................................... 59
14.1.1 CE........................................................................................................ 59
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14.1.2 UL........................................................................................................ 60
14.1.3 EAC...................................................................................................... 61
14.1.4 EU RoHS............................................................................................... 62
14.2 Appendix II: Type Coding..................................................................... 63
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IV DOK-RCON03-EFC*BRAKE**-IT01-EN-P
1 Safety Instructions for Electric Drives and Controls
1.1 Definitions of Terms
Documentation
A documentation comprises the entire documentation used to inform the user of
the product about the use and safety-relevant features for configuring, integrat-
ing, mounting, installing, commissioning, operating, maintaining, repairing and
decommissioning the product. The following terms are also used for this kind of
documentation: Operating Instructions, Instruction Manual, Commissioning
Manual, Application Description, Assembly Instructions, Project Planning Man-
ual, Safety Notes, Product Insert, etc.
Component
A component is a combination of elements with a specified function, which are
part of a piece of equipment, device or system. Components of the electric drive
and control system are, for example, supply units, drive controllers, mains
choke, mains filter, motors, cables, etc.
Control System
A control system comprises several interconnected control components placed
on the market as a single functional unit.
Device
A device is a finished product with a defined function, intended for users and
placed on the market as an individual piece of merchandise.
Electrical Equipment
Electrical equipment encompasses all devices used to generate, convert, trans-
mit, distribute or apply electrical energy, such as electric motors, transformers,
switching devices, cables, lines, power-consuming devices, circuit board assem-
blies, plug-in units, control cabinets, etc.
Electric Drive System
An electric drive system comprises all components from mains supply to motor
shaft; this includes, for example, electric motor(s), motor encoder(s), supply
units and drive controllers, as well as auxiliary and additional components, such
as mains filter, mains choke and the corresponding lines and cables.
Installation
An installation consists of several devices or systems interconnected for a de-
fined purpose and on a defined site which, however, are not intended to be
placed on the market as a single functional unit.
Machine
A machine is the entirety of interconnected parts or units at least one of which
is movable. Thus, a machine consists of the appropriate machine drive elements,
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Safety Instructions for Electric Drives and Controls
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as well as control and power circuits, which have been assembled for a specific
application. A machine is, for example, intended for processing, treatment,
movement or packaging of a material. The term "machine" also covers a combi-
nation of machines which are arranged and controlled in such a way that they
function as a unified whole.
Manufacturer
The manufacturer is an individual or legal entity bearing responsibility for the de-
sign and manufacture of a product which is placed on the market in the individu-
al's or legal entity's name. The manufacturer can use finished products, finished
parts or finished elements, or contract out work to subcontractors. However,
the manufacturer must always have overall control and possess the required au-
thority to take responsibility for the product.
Product
Examples of a product: Device, component, part, system, software, firmware,
among other things.
Qualified Persons
In terms of this application documentation, qualified persons are those persons
who are familiar with the installation, mounting, commissioning and operation of
the components of the electric drive and control system, as well as with the haz-
ards this implies, and who possess the qualifications their work requires. To
comply with these qualifications, it is necessary, among other things,
1) to be trained, instructed or authorized to switch electric circuits and devices
safely on and off, to ground them and to mark them
2) to be trained or instructed to maintain and use adequate safety equipment
3) to attend a course of instruction in first aid
User
A user is a person installing, commissioning or using a product which has been
placed on the market.
1.2 Explanation of signal words and the Safety alert symbol
The Safety Instructions in the available application documentation contain spe-
cific signal words (DANGER, WARNING, CAUTION or NOTICE) and, where re-
quired, a safety alert symbol (in accordance with ANSI Z535.6-2011).
The signal word is meant to draw the reader's attention to the safety instruction
and identifies the hazard severity.
The safety alert symbol (a triangle with an exclamation point), which precedes
the signal words DANGER, WARNING and CAUTION, is used to alert the reader
to personal injury hazards.
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DANGER
In case of non-compliance with this safety instruction, death or serious injury
will occur.
WARNING
In case of non-compliance with this safety instruction, death or serious injury
could occur.
CAUTION
In case of non-compliance with this safety instruction, minor or moderate injury
could occur.
NOTICE
In case of non-compliance with this safety instruction, property damage could
occur.
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1.3 General Information
1.3.1 Using the Safety Instructions and Passing Them on to Others
Do not attempt to install and operate the components of the electric drive and
control system without first reading all documentation provided with the prod-
uct. Read and understand these safety instructions and all user documentation
prior to working with these components. If you do not have the user documenta-
tion for the components, contact your responsible Bosch Rexroth sales partner.
Ask for these documents to be sent immediately to the person or persons re-
sponsible for the safe operation of the components.
If the component is resold, rented and/or passed on to others in any other form,
these safety instructions must be delivered with the component in the official
language of the user's country.
Improper use of these components, failure to follow the safety instructions in
this document or tampering with the product, including disabling of safety devi-
ces, could result in property damage, injury, electric shock or even death.
1.3.2 Requirements for Safe Use
Read the following instructions before initial commissioning of the components
of the electric drive and control system in order to eliminate the risk of injury
and/or property damage. You must follow these safety instructions.
●Bosch Rexroth is not liable for damages resulting from failure to observe the
safety instructions.
●Read the operating, maintenance and safety instructions in your language be-
fore commissioning. If you find that you cannot completely understand the ap-
plication documentation in the available language, please ask your supplier to
clarify.
●Proper and correct transport, storage, mounting and installation, as well as
care in operation and maintenance, are prerequisites for optimal and safe op-
eration of the component.
●Only qualified persons may work with components of the electric drive and
control system or within its proximity.
●Only use accessories and spare parts approved by Bosch Rexroth.
●Follow the safety regulations and requirements of the country in which the
components of the electric drive and control system are operated.
●Only use the components of the electric drive and control system in the man-
ner that is defined as appropriate. See chapter "Appropriate Use".
●The ambient and operating conditions given in the available application docu-
mentation must be observed.
●Applications for functional safety are only allowed if clearly and explicitly
specified in the application documentation "Integrated Safety Technology". If
this is not the case, they are excluded. Functional safety is a safety concept in
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Table des matières
