REUTER MagicBox EP-01-160 Manuel technique

Operation instruction MagicBox

Seite 1von 21

Operation instruction

MagicBox

EP-01-160

Automatic electrolyte supply

2022-01-25

Rev.4

REUTER GmbH & Co. KG

Schimmelbuschstr. 9e

40699 Erkrath

Tel.: +49(0)211-73080430

[email protected]s

www.reuter.works

Operation instruction MagicBox 
 
 Seite 2von 21 
 
Contents 
Introduction..............................................................................................3 
Delivery....................................................................................................4 
1 Opening the Euro plastic box..................................................................4 
Getting ready to start...............................................................................4 
1 Opening MagicBox..................................................................................4 
Description of the control, operating and connection elements ..............5 
1 Connection for hose package .................................................................5 
1.1 Removing blind plug / electrolyte supply hose........................................5 
1.2 Fasten the blind plug / electrolyte supply hose .......................................6 
2 Monitoring electrolyte level......................................................................6 
3 Manuel supply of electrolyte....................................................................6 
4 Electrolyte pump......................................................................................7 
Connect machine / accessories ..............................................................7 
1 Cleaning machine....................................................................................7 
2 AutoFeed.................................................................................................7 
3 Electrolyte canister..................................................................................8 
4 Autofeed hose package...........................................................................9 
4.1 Change brush........................................................................................10 
4.2 Adjusting the Teflon sleeve...................................................................11 
4.3 Connection of earth clamp - workpiece.................................................11 
4.4 Tip for setting up....................................................................................11 
Working with the AutoFeed Brush.........................................................12 
Service Work.........................................................................................13 
1 Replace the electrolyte canister............................................................13 
2 Fill the electrolyte canistern...................................................................14 
3 Measures when the device is not used for a long period......................15 
4 Change the connection hose with sieve and weight.............................16 
Spar Parts .............................................................................................17 
1 AutoFeed-Hose ...................................................................................17 
1.1 Change/Renew the O-Rings .................................................................18 
2 Pump housing .......................................................................................19 
3 Pump housing lower part.......................................................................20 
EC –Declaration of Conformity.............................................................21 
 

Operation instruction MagicBox

Seite 3von 21

1 Introduction Thank you for choosing the "MagicBox" electrochemical high-current

brush weld cleaner made by REUTER GmbH & Co. KG.

The purpose of this manual is to provide you with information concerning

the safe handling and operation of the " MagicBox “ as well as general

information on cleaning and marking.

The user is given information concerning basic concepts and

applications, as well as practical advice and help in the selection of

settings, so that operating errors can be avoided.

Your specialist dealer will be happy to support and advise you with

regard to commissioning, applications or problems.

Our telephone hotline is always available with expert advice on +49 (0)

171-5450200.

Please read through these operating instructions carefully before

commissioning.

We hope you enjoy working with our appliances and wish you every

success.

Safety Notice

These operating instructions do not replace the detailed instructions for

the cleaning devices and only serve as a supplement..

Please refer to all safety instructions in the operating instructions of the

devices, e.g .:

•SuperCleanox

•Cleanox

•EasyCleanox

•AkkuCleanox

Operation instruction MagicBox

Seite 4von 21

2 Delivery

⚫The complete appliance set is delivered in a sturdy Euro

plastic box.

➢This box is secured with a lead seal in our factory

before shipment.

➢The lid can only be opened by destroying and

removing the lead seal.

➢In addition, the lid latches are secured on both

sides with cable ties to prevent accidental opening.

⚫Alternatively, the MagicBox can also be sent in a

cardboard box.

➢In this case, the box is not sealed.

2.1 Opening the Euro plastic box

⚫First cut through the lead seal with metal shears.

⚫Remove the lead seal carefully.

⚫Remove the cable ties on the right and left of the lid

latches.

⚫Unlock the lid latches

➢To do this, slide the lid latches to the left or the

right. Open the transport box.

⚫Check the delivery against the delivery note for

completeness.

⚫Report missing, damaged or undelivered goods

immediately.

Safety information

Cut the lead seal with the metal shears can cause sharp edges. Wear gloves

when removing the lead seal to avoid cuts!

3 Getting ready to start

3.1 Opening MagicBox

⚫Open the MagicBox

⚫Take the AutoFeed hose package out of the box

Hinweis The AutoFeed hose package and electrolyte

canister must be ordered separately.

These are not included in the delivery.

Operation instruction MagicBox

Seite 5von 21

⚫Flip the control housing outwards.

➢Pull the red and black cables until the control

housing is unfolded.

Hinweis Push the canister slightly backwards so that

the control housing can be flipped out within

enough space.

⚫The control case is flipped out.

4 Description of the control, operating and connection elements

4.1 Connection for hose package

Note

The straight plug connection locks the electrolyte supply hose automatically when

it is plugged in.

The hose coupling must be released before removing the electrolyte supply hose.

4.1.1 Removing blind plug / electrolyte supply hose

⚫To remove the blind plug / electrolyte supply hose, the

plug connection must be unlocked.

➢Press the release flange in the direction of the

coupling.

➢Press and hold the release flange.

➢Pull out the blind plug / electrolyte supply hose.

1 Button for manual supply of electrolyte

2 Warning indicator of electrolyte level

3 High current socket (red) for earth clamp

4 High current socket (black) for Autofeed

power cable

5 Connecting hub if electrolyte supply hose

(AutoFeed)

6 Ground connection of cleaning machine

7 Power connection of cleaning machine

8 Pump

9 On/off LED indicator

Operation instruction MagicBox

Seite 6von 21

4.1.2 Fasten the blind plug / electrolyte supply hose

⚫Insert the blind plug / electrolyte supply hose in the plug

connection to the bottom.

⚫Check whether it is firmly seated by pulling it lightly.

4.2 Monitoring electrolyte level

The sensor for monitoring the electrolyte level is attached to the base

plate.

⚫When the level is low:

➢the level indicator turns on with a warning tone

Note

Replace the empty canister with a full one and pour

the rest into the new one.

4.3 Manuel supply of electrolyte

⚫Hold down the push button

➢The pump runs and supplies electrolyte

⚫Release the push button

➢The pump stops supplying electrolyte

Note

This function is only required to empty or fill the hose manually.

Supply only enough electrolyte until the brush is moistened!

Level sensor

Electrolyte level

Level sensor

Operation instruction MagicBox

Seite 7von 21

4.4 Electrolyte pump

⚫The electrolyte pump is driven by a stepper motor and

the control ensures an optimal amount of electrolyte on

the brush during a normal operation.

➢This works with a load-dependent control of the

pump.

⚫The operation of the pump can occur noises and slightly

jerky movements.

➢This is normal and indicates that the

load-dependent control of the stepper motor is

working.

5 Connect machine / accessories

5.1 Cleaning machine

⚫Connect the red earth cable to the red

high-current socket of the cleaning

machine.

⚫Connect the black power cable to the

black high-current socket on your

cleaning device.

⚫

Note

The extension cable can be installed up to 100m between the cleaning device and

the MagicBox.

5.2 AutoFeed

⚫Remove the blind plug together with

the hose section from the IQSG184PP

hose coupling.

⚫Remove the blind plug from the

AutoFeed electrolyte supply hose.

Electrolyte pump

Operation instruction MagicBox

Seite 8von 21

⚫Insert the electrolyte supply hose into

the hose coupling to the bottom.

⚫Connect the black power cable of the

AutoFeed handle to the black

high-current socket on the control unit.

⚫Connect the red earth cable of the

earth clamp to the red high-current

socket on the control unit.

Note

The Hose packages must be ordered separately. The extension can be customized

up to 10m by request.

5.3 Electrolyte canister

Note

Open the lid of the electrolyte canister before starting work.

➢Turn the lid slighty to prevent the vacuum formation

Close the lid after usage.

Open (turn) the lid

slightly

Operation instruction MagicBox

Seite 9von 21

5.4 Autofeed hose package

The AutoFeed handle (3) is firmly connected

to the black 10mm2cable (5) and the black

high-current plug (7).

The AutoFeed handle (3) consists of the

following components:

⚫Connector with threaded part

➢Mounting of the brush

➢Power transmission

⚫PP handle in orange (3)

⚫Performance AutoFeed carbon fiber brush

➢XL or XXL

➢EP-02-960 or EP-02-961

⚫Teflon sleeve

➢XL or XXL

➢EP-02-928 or EP-02-948

⚫Hose and cable package (4,5,6,7)

➢2,5m 10mm2highly flexible cable with

Teflon supply hose and siliconized

glass fiber hose (4)

Hinweis

In the delivery, the adapter, brush and Teflon sleeve are already firmly attached.

1 - Carbon fiber brush

2 - Teflon sleeve

3 - Adapter

4 - Handle

5 - Cable and hose protection

6 - Power cable

7 - Electrolyte supply hose

8 - High current plug

Operation instruction MagicBox

Seite 10 von 21

5.4.1 Change brush

⚫Unscrew the Teflon sleeve completely.

⚫Remove the Teflon sleeve.

⚫Loosen the brush with the help of the

spanner (SW10).

➢To do this, insert the open-end wrench

into the wrench surface of the brush

and the adapter.

⚫Unscrew the old brush.

⚫Screw on a new brush.

➢Clean the thread of electrolyte

residues with distilled water.

⚫Now slide the Teflon sleeve over the new

brush again.

➢Tip: moisten the brush with electrolyte

Note Make sure that the Teflon sleeve

is not screwed onto the thread at

an angle.

⚫Screw the Teflon sleeve onto the adapter

until the working dimension (a =

10-15mm) is reached.

➢Please refer to chapter 4.4.2.

Note

When replacing the brush, check the O-rings of the adapter and inner part for

damage.

⚫Only remove the adapter if the front

contact surface or the thread are charred.

⚫Replace the damaged O-rings if

necessary.

⚫In this case, the O-ring seals set

EP-B-0049 are needed.

O-ring seals

EP-B-0049

2x1, 6x1, 8,5x2 FKM

Adapter

Table des matières

Autres manuels REUTER Alimentation

REUTER

REUTER Cleanox 1.0 Manuel utilisateur

Manuels Alimentation populaires d'autres marques

Monacor

Monacor PS-12CCD Manuel utilisateur

VOLTIMA

VOLTIMA MagicBox 15 Manuel utilisateur

Agilent Technologies

Agilent Technologies 6032A Manuel utilisateur

Miller

Miller Auto Deltaweld 452 Manuel utilisateur

BCP

BCP PUOUBK Feuille d'instructions

HC 2210 Manuel utilisateur

Puls

Puls CT5.241 Manuel utilisateur

OCZ

OCZ ZX1250W Manuel utilisateur

iseg

iseg ECH 238 Manuel utilisateur

Power

Power XXL A Series Manuel utilisateur

Agilent Technologies

Agilent Technologies 6631B Manuel utilisateur

Renogy

Renogy PHOENIX 300 Manuel utilisateur

HP 6200B Manuel de service

Epson

Epson Stylus Scan 2500 Manuel d'utilisation

Pulsar

Pulsar GREEN POWER CCTV PoE POE044816 Manuel utilisateur

Puls

Puls MiniLine ML50.100 Manuel utilisateur

Puls

Puls AS-Interface SLA4.100 Manuel utilisateur

Kenwood

Kenwood PS-60 Manuel utilisateur