Reliance electric SP500 Manuel utilisateur

Installation

and

Operation

Manual

for

the

SP500

A-C

VxS®

Controller

Three-Phase

Input

and

Three-Phase

Output

1/4-5

200-230

VAC,

1/4-10

380-460

VAC

and

1/4

-10

575

VAC

NEMA

(Indoor

Only)/12

woae

Instruction

Manual

D2-3267-1

PEN

ELECTRIC&L/

DANGER

ONLY

QUALIFIED

ELECTRICAL

PERSONNEL

FAMILIAR

WITH

THE

CONSTRUCTION

AND

OPERATION

THIS

EQUIPMENT

AND

THE

HAZ-

ARDS

INVOLVED

SHOULD

INSTALL,

ADJUST,

OPERATE,

AND/OR

SERVICE

THIS

EQUIPMENT.

READ

AND

UNDERSTAND

THIS

MANUAL

ITS

ENTIRETY

BEFORE

PROCEEDING.

FAILURE

OBSERVE

THIS

PRECAUTION

COULD

RESULT

SEVERE

BODILY

INJURY

LOSS

LIFE.

VxS®

and

Reliance®

are

registered

trademarks

Reliance

Electric

Industrial

Company

its

subsidiaries.

Reliance

Electric

Industrial

Company,

1993

Table

Contents

Receive

and

Shipment

...........-00:e

eee

eeee

eee

eeeeeeee

1-1

About

this

Instruction

Manual

........0...0

0.0000

cece

eee eee

eee

1-1

Identify

the

Controller...

0.0...

1-2

Controller

Description

..........

0c.

eee

1-3

Controller

Nameplate

...........

cece

eee

teens

1-5

Receive

and

the

Shipment..................

cece

eee

eee eee

1-5

File

Return

Request...

0.6...

eee

1-6

Storage

until

Installation

2.0...

eee

1-6

SP500

Demo

Packages

—

Model

1SU14001

Only

....................-

1-6

Specifications

.......

00...

cee

eee

eee eee

eee

2-1

Controller

Specifications

........

0.00...

eee

2-1

Service

Conditions

..........

0...

cece

eens

2-5

Controller

Input/output

Specifications

.............

0...

eee

2-6

Controller

InputS

...........

eee

teens

2-6

Controller

OutputS

...........

cece

teens

2-7

Controller

Application

Data

.............

cece

eee

2-8

Motor

Applications

......

0.0.0...

cece

eee

2-8

Single-Motor

Applications

...........

00...

eee

eee eee

2-9

Multi-Motor

Applications

.......0....

00...

cece

eee

2-9

Motor

Lead

Lengths

.........

0...

cece

eee

eens

2-10

Controller

Optional

Kits

0.0.2...

0...

cece

eee

2-11

Controller

Power

LOSS

........

0.00

cece

eee

2-12

Installation

and

Wiring

........

ccc

cee

eee

3-1

Planning

and

Location

........

0.0...

ccc

eee

eens

3-1

Controller

Mounting

..........

0.0

cece

eee

3-2

Size

Controller

Mounting

(230VAC

182

HP)

..............0:e

eee eee

3-2

Size

Controller

Mounting

(460

VAC

1-5

575

VAC

1-5

HP)

......

3-4

Size

Controller

Mounting

(230

VAC

(NEMA

4),

and

460

VAC

7.5

and

HP,

and

575

VAC

7.5

and

HP)

.........

cece

eens

3-5

Install

External

Input

Disconnect

............

0...

eee

3-6

Install

A-C

Branch

Circuit

Protection

.............-..

cece

3-7

Transformer

Installation

(If

Needed)

.......

0.0...

cee

eee eee

eee

3-9

Input

Transformers

........

0... cece

eens

3-9

Output

Transformers

..........

0.2

eect

teens

3-9

Grounding

.....

eee

3-10

Motor

Preparation

....

0...

eee

3-10

Controller

Wiring

....

0...

eee

tees

3-11

Power

Wiring

2.0...

eee

3-15

Control

and

Signal

Wiring

...........

0...

eee

3-18

Remote

Analog

Input

Reference

Jumper

Setting

...................-

3-25

Optional

Dynamic

Braking

Wiring

...........

0.00

eee

3-26

Keypad

and

Display

Operation

...........200ceeeeee

eee

eeeee

4-1

Keypad

and

Display

Description

............

0...

cece

eee

4-1

Indicator

LightS

........

0...

ccc

eee

tenets

4-1

Display

Mode

LEDS

........

0...

cece

cette

eens

4-2

Operation

Mode

LEDS

.........

2... cece

eee eee

eee

eens

4-3

Key

Descriptions

....

0...

eee

eens

4-4

Power

....

eee

eee een

eee

4-7

Modes

Controller

Operation

...........

0000

eee

eens

4-7

Display

MOdeéS

.......

0...

eee

4-7

Program

Mode...

1...

cece

eee

4-9

co)

4-10

Adjusting

the

Drive

Functions

...............

cece

scene

eee

eens

5-1

FUNCTIONS

.........

cece

eee

tee

eee

tenes

5-2

F-00

—

REMOTE

ENABLE

............

2.0

cece

eee

ener

eens

5-3

F-01

—

ACCELERATION

............

cece

eee

5-4

F-02

—

DECELERATION

............

cece

eee

5-5

F-03

—

MINIMUM

SPEED

.............

0...

cette

eee

5-6

F-04

—

MAXIMUM

SPEED

............

0.000

cece

5-7

F-O5

—

CURRENT

LIMIT

..............

eee

5-8

F-06

—

MANUAL

TORQUE

BOOST

..............

cece

eee

5-9

F-07

—

V/HZ

(Base

Speed)

...........

eee eee

tees

5-10

F-08

—

RPMAT

BASE

SPEED

.............00

eee

eens

5-11

F-09

—

IET

(INSTANTANEOUS

ELECTRONIC

TRIP)

OUTPUT

ENABLE

..........00.

eee

cece

eee

5-12

F-10

—

CARRIER

FREQUENCY

..........

0.0000

eee

5-13

F-11

—

REMOTE

REFERENCE

GAIN

...............

eee eee

eee

5-14

F-12

—

REMOTE

REFERENCE

OFFSET

..............000e

eee

eeeeee

5-15

F-13

—

REMOTE

REFERENCE

DISPLAY

ENABLE

(4TH

DISPLAY

MODE)

...........00.

cece

eee

5-16

F-14

—

ELECTRONIC

THERMAL

OVERLOAD

.............--++22

eee

5-17

F-15

—

ELECTRONIC

THERMAL

OVERLOAD

ENABLE

.............-

5-18

F-16

—

COAST

STOP

ENABLE

..........

0.0000

eee

5-19

F-17

—

REVERSE

DISABLE

............

0.000

eee eee

eee

5-20

F-18

—

VERSION

INFORMATION

...........-.0:

cece

eee

5-21

ERR

—

ERRORLOG

..........

cee

eee

eens

5-22

Start

the

Controller

............

ccc eee

eee eee

eee

eens

6-1

Check

the

Installation

..........

0.00.

cee

eee

6-1

Start

the

Controller

..........

0...

cece

eee

6-3

Cover

Installation,

NEMA

(Indoor

Only)/12

..............0::

eee

6-5

Troubleshooting,

Fault

Codes,

and

Replacement

Parts

..............

7-1

System

Operation

..........

0... cece

eee

7-1

Fault

Codes

.......

0...

eee

eect

eee

ttt

neeee

7-4

How

Access and

Read

the

Error

Log

.........

cece

7-4

Verify

D-CBus

Voltage...

66.

7-5

Glossary

Common

Terms

.............0c0se

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8-1

La:

=>,

9-1

Figure

1-1.

Figure

1-2.

Figure

2-1.

Figure

3-1.

Figure

3-2.

Figure

3-3.

Figure

3-4.

Figure

3-5.

Figure

3-6.

Figure

3-7.

Figure

3-8.

Figure

3-9.

Figure

3-10.

Figure

3-11.

Figure

3-12.

Figure

3-13.

Figure

3-14.

Figure

3-15.

Figure

3-16.

Figure

3-17.

Figure

3-18.

Figure

3-19.

Figure

4-1.

Figure

5-1.

Figure

5-2

Figure

5-3.

Figure

7-1.

Figure

7-2.

Figure

7-3.

Figure

7-4.

List

Figures

Controller

Functional

Block

Diagram

............-.2220000

1-4

Nameplate

Information.

............

00.0cece

eee

1-5

Motor

Lead

Length

Connections

..................

eee

eae

2-10

Size

Physical

Dimensions.

.................0+0e

eee

3-3

Size

Physical

Dimensions.

...............0.:00ee

eee eee

3-4

Size

Physical

Dimensions.

.........

0.0.0.0.

cece

eee

3-5

Size

Wiring

Locations.

.........

0...

cece

eee

3-12

Size

Wiring

Locations.

.............

0...

cece

eee

3-13

Size

Wiring

Locations.

.............

0... cece

eee

3-14

Power

Terminal

Strip

For

Model

1SU2xxx

Controllers.

........

3-15

Power

Terminal

Strip

For

Model

1SU4xxx

and

1SU5xxx

Controllers.

2.2...

eee

3-15

Control

Terminal

Strip.

.........

00...

eee

3-18

Speed

Reference

Input

Wiring

...............-.e

eee

3-21

Analog

Meter

Output

Wiring.

...........

00.0...

eee

3-21

IET/Controller

Running

Wiring

............

0...

eee

3-22

Start-Stop

Control

Wiring.

.............

eee

3-23

IET

Reset

Control

Wiring.

..........

0.0c

cece

eee

3-23

Forward/Reverse

Control

Wiring.

.............

cece

3-24

Coast-Stop

Pushbutton

Control

Wiring.

.................008

3-24

Jumper

Settings.

..........

eee

3-25

Dynamic

Braking

Output

Wiring

for

Model

1SU2xxx

Controllers.

......

0...

cece

3-27

Dynamic

Braking

Output

WiringFor

Models

1SU4xxx

and1SU5xxx

Controllers.

..............0083-28

SP500

Controller

Keypad

and

Display.

...................--

4-1

Factory

Default

Settings

............

2.0

cece

eee

eee eee

5-1

Manual

Torque

Boost

Adjustable

Range.

................66%

5-10

Volts/Hertz

Curve.

..... 2.00.

cece

eee

5-11

System

Block

Diagram.

..............

cece

eee eee

eee

7-2

System

Block

Diagram

(cont’d.)

............00:

eee eee eee

7-3

D-C

Bus

Terminals

Model

1SU2xxx

Controllers.

..........

7-5

D-C

Bus

Terminals

Model

1SU4:0x

and

1SU5.0«x

Controllers.

2...

eee

7-5

Table

1-1.

Table

2-1.

Table

2-2.

Table

2-3.

Table

2-4.

Table

2-5.

Table

2-6.

Table

2-7.

Table

3-1.

Table

3-2.

Table

3-3.

Table

3-4.

Table

3-5.

Table

3-6.

Table

3-7.

Table

3-8.

Table

3-9.

Table

6-1.

Table

7-1.

Table

7-2.

Table

7-3.

Table

7-4.

List

Tables

Controller

Model

Notation

...............0

ccc

cece

eee

eeee

1-2

Model

1SU14001

Controller

Ratings

with

Single-Phase

Power

2-1

Model

1SU2xxx

Controller

Ratings

with

Single-Phase

Power

2-1

Model

1SU2xxx

Controller

Ratings

with

Three-Phase

Power

2-2

Model

1SU4xxx

Controller

Ratings

with

Three-Phase

Power

2-3

Model

1SU5xxx

Controller

Ratings

with

Three-Phase

Power

2-4

Controller

Optional

Kits

.............

00.

cee

eee

2-11

Controller

Power

Loss

...........0.

cee

cece

eee

2-12

Controller

Model

Dimensional

Size

................2..000-

3-2

Single-Phase

A-C

Input

Line

Branch

Circuit

Protection.

.......

3-7

Three-Phase

A-C

Input

Line

Branch

Circuit

Protection

for

Model

1SU2xxx

Controllers.

.............

000:

cece

3-7

Three-Phase

A-C

Input

Line

Branch

Circuit

Protection

for

Model

1SU4xxx

Controllers.

........

2.000

cece

eee

3-8

Three-Phase

A-C

Input

Line

Branch

Circuit

Protection

for

Model

1SU5xxx

Controllers.

«0.0...

0...

cece

eee

3-8

Recommended

Power

Wire

Size

..........-...

eee

3-16

Power

Terminal

Tightening

Torques

............

00.

eee eee

3-16

Recommended

Control

and

Signal

Wire

Sizes

..............

3-19

Control

Terminal

Strip

Tightening

Torques

.................-

3-19

D-C

Bus

Voltage

Value.

...........

eee

6-3

Fault

Code

Action

List.

...........

0.0

eee

7-6

Replacement

Parts

List

For

Model

1SU2xxx

Controllers

......

7-8

Replacement

Parts

List

For

Model

1SU4x.«x«

Controllers

......

7-8

Replacement

Parts

List

For

Model

1SU5xxx

Controllers

......

7-9

Receive

and

Shipment

DANGER

ONLY

QUALIFIED

ELECTRICAL

PERSONNEL

FAMILIAR

WITH

THE

CONSTRUC-

TION

AND

OPERATION

THIS

EQUIPMENT

AND

THE

HAZARDS

INVOLVED

SHOULD

INSTALL,

ADJUST,

OPERATE,

AND/OR

SERVICE

THIS

EQUIPMENT.

READ

AND

UNDERSTAND

THIS

MANUAL

ITS

ENTIRETY

BEFORE

PROCEED-

ING.

FAILURE

OBSERVE

THIS

PRECAUTION

COULD

RESULT

SEVERE

BODILYINJURY

LOSS

LIFE.

About

this

Instruction

Manual

The

SP500

A-C

V&S®

Controller

products

described

the

instruction

manual

are

manufactured

Reliance

Electric

Industrial

Company.

This

instruction

manual

provides

the

information

necessary

install,

start

up,

operate

and

troubleshoot

the

SP500

controller.

Section

provides

the

specifications

required

ensure

proper

operation

the

controllers.

Section

instructs

how

install

the

controller

along

with,

necessary

wiring,

and

precautions.

Keypad

operation

described

Section

thorough

understanding

the

keypad,

display

and

indicators

necessary

adjust,

start-up,

operate

troubleshoot

the

SP500

controller.

Section

instructs

how

adjust

the

drive

functions

and

the

defaults

shipped

from

the

factory.

Section

gives

Controller

Startup

procedures.

Section

provides

troubleshooting

information

and

fault

code

conditions,

replacement

parts,

and

illustrates

the

drive

functionality

through

system

functional

block

diagram.

Section

contains

Glossary

common

terms

used

throughout

this

instruction

manual.

Section

alphabetical

index

arranged

subject

used

locate

specific

information

quickly.

1-1

Identify

the

Controller

Each

Reliance

Electric

SP500

controller

can

identified

its

model

number(for

standard

controllers)

the

sales

order

number

(for

customer-specified

controllers).

This

number

appears

the

shipping

label

and

stamped

the

controller

nameplate.

(Refer

controller

nameplate

for

information.)

Verify

that

the

model

number

shown

the

nameplate

matches

the

shipping

label.

Refer

this

model

number

whenever

discussing

the

equipment

with

Reliance

Electric

personnel.

The

standard

model

number

describes

the

controller

follows:

STANDARD

MODEL

NUMBER

001

BASIC

CATALOG

NUMBER

LABEL

UL,

CSA,

IEC

LISTED

VOLTAGE

115

VAC

200

—

2350

VAC

380

—

460

VAC

575

VAC

ENCLOSURE

NEMA

CHASSIS

-NEMA

(INDOOR

ONLY)

NEMA

HORSEPOWER

RATING

001

002

003

005

007

010

1/4

Pritt

ONAN

OuN0000

1-2

Note:

All

SP500

controllers

described

this

manual

function

the

same.

However,

when

necessary,

differences

between

the

specific

controller

models

will

pointed

out

using

the

notation

Table

1-1.

Table

1-1.

Controller

Model

Notation

Model

Notation

Input

Voltage

(VAC)

Horsepower

(Hp)

18SU2%x

208-230

2,3,5,

7.5,

18U4x0x

380-460

(4kw)

7.5,

1SU5xxx

575

2,3,5,

7.5,

Controller

Description

SP500

controllers

operate

three-phase

(single-phase)

A-C

power

source

the

appropriate

ratedinput

voltage.

shown

Figure

1-1,

the

A-C

power

source

supplied

the

controller’s

input

terminals

and

passes

through

three

suppressors

(MOV).

The

suppressors

are

used

limit

voltage

transients

within

the

maximum

voltage

rating

the

diode

module.

The

diode

module

rectifies

the

incoming

A-C

source

constant

D-C

voltage.

This

D-C

voltage

then

applied

internal

power

supply

and

large

D-C

bus

capacitor.

The

internal

power

supply

D-C

type

provide

the

necessary

voltage

and

current

source

required

within

the

controller.

The

large

D-C

bus

capacitor

filters

the

D-C

voltage

which

then

enters

IGBT

(insulated-gate

bipolar

transistor)

inverter

bridge.

Under

software

control

from

internal

microcontroller,

the

IGBT

transforms

the

constant

D-C

voltage

into

PWM

(Pulse-width

Modulated)

voltage

signal

corresponding

the

variable

voltage

and

variable

frequency

source

selected

for

the

motor.

The

IGBT

inverter

bridge

switched

the

microcontroller

using

kHz

carrier

frequency.

low

carrier

frequency

will

maximize

the

power

rating

the

controller

butalso

increaseacoustic

noise.

higher

carrier

frequency

selection

reduces

acoustic

noise

but

results

derating

the

controller

output

(Refer

Specifications,

Section

2).

The

microcontroller

also

provides

for

operational

input

data

from

the

local

operator

interface

and

operates

the

controller.

The

microcontroller

directs

the

overall

operation

the

SP500

controller

for

adjustable-speed

performance

A-C

induction

and

synchronous

motors.

User

programmable

functions,

configurethe

controller's

performance

fit

motor

characteristics

and

the

users

end

application.

(Refer

Motor

Applictions

Section

and

Adjusting

Drive

Functions,

Section

for

information.)

External

control

the

controller

provided

the

local

operator

interface

user

installed

wiring.

The

local

operator

interface

contains

display,

indicators,

and

control

and

programming

keys.

(Refer

Section

Keypad

and

Display

Operation,

for

information.)

addition

using

the

local

operator

interface,

user

wiring

can

installed

for

operational

control,

motor

speed

adjustment,

analog

metering,

dynamic

braking

(optional)

and

emergency

stop

(customer

supplied).

(Refer

Installation

and

Wiring,

Section

3).

The

controller

intended

operate

under

trip

free

(fault)

characteristics.

The

controller

uses

selected

signals

extend

the

acceleration

(starting)

and

deceleration

(stopping)

ratesof

the

motor.

When

fault

does

occur,

however,

the

controller’s

microcontroller

generates

instantaneous

electronic

trip

(IET)

signal

turn

the

controller

off

(coast-to-stop).

indicationof

theIET

fault,

which

occured,

stored

the

controller

and

can

displayed

the

local

operator

interface.

After

fault,

the

STOP/RESET

key

wired

IET

RESET

pushbutton

switch

must

pressed

(resetting

theIET

signal)

clear

the

fault

from

the

controller

(Refer

Section

Troubleshooting,

Fault

Codes,

and

Replacement

Parts).

wes6eig

yoo

jeuoOUNY

JayjoUOD

1-1,

eunBi4

INPUT

SP500

A-C

V*S

CONTROLLER

LINE

mse

SUPPRESSORS

INPUT

won

INPUTS

EXTERNAL

SPEEDREFERENCE

START

DIODE

MODULE

D-c

BUS

CAPACITOR

IGBT

MODULE

POWER

SUPPLY

(D-C

D-C)

INTERFACE

(KEYBOARD/DISPLAY)

DATA

LOCAL

OPERATOR

STOP

IET

RESET

FORWARD/REVERSE

FUNCTION

LOSS

FEEDBACK

SIGNALS

CONTROL

SIGNALS

MICROCONTROLLER

INDUCTION

MOTOR

OUTPUTS

pte

§=—ANALOG

OUTPUT,

METERING

DYNAMICBRAKING

|_______tIET/RUN

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