REITEL Polymat Manuel utilisateur

Operating Instructions

LABORATORY EQUIPMENT IN

STAINLESS STEEL

POLYMAT

REITEL Feinwerktechnik GmbH

Senfdamm 20 | 49152 Bad Essen

Phone: +49(0)5472-9432-0 | Fax: +49(0)5472-9432-40

www.reitel.com | [email protected]

Dear Customer!

The POLYMAT is designed for polymerisation of common synthetic materials. The curing

process is adaptable to the specific material within a temperature range up to 100°C / 212°F

(120° / 248°F temperature extension optionally available), pressure up to 6 bar and time up

to 120 min. The corrosion resistant stainless steel tank is easy to clean and free from

oxidation and efflorescence. Additionally the heating outside the stainless steel tank is free

from wear and ensures durability.

Any other use or usage beyond this scope is considered unintended use. The manufacturer

shall not be responsible for any damages that may result thereby.

Prior to installation of the device operating instructions and especially the safety instructions

must be read and followed by all personnel who use this device.

After having unpacked the device, please check carefully whether transportation damages of

any kind have occurred. If that is the case, the carrier or manufacturer must be notified within

3 days. The company will not be responsible for any damages found after that.

These operating instructions must be read and followed by all personnel who use this device.

To ensure quick access we recommend to keep it at a safe place near the device. In case of

loss it can be ordered from the manufacturer.

III

INDEX

TECHNICAL DESCRIPTION......................................................................................... 4

BASIC EQUIPMENT....................................................................................................... 4

SPECIAL ACCESSORIES................................................................................................ 4

DEVICE COMPONENTS ................................................................................................. 5

TECHNICAL DATA......................................................................................................... 7

SAFETY NOTES........................................................................................................... 8

GENERAL SAFETY NOTES ............................................................................................ 8

SPECIFIC SAFETY NOTES............................................................................................. 9

INSTALLATION ...........................................................................................................10

CONTROL PANEL ........................................................................................................10

INSTALLATION.............................................................................................................11

PREPARATION ............................................................................................................11

OPERATION................................................................................................................11

INSTALLATION.............................................................................................................11

PROGRAMMING ..........................................................................................................11

POLYMERISATION BELOW 100°CELSIUS /212°F..........................................................12

POLYMERISATION ABOVE 100°C /212°F......................................................................12

TROUBLESHOOTING .................................................................................................13

MAINTENANCE...........................................................................................................14

WARRANTY.................................................................................................................15

DISPOSAL REGULATIONS ........................................................................................18

SPARE PARTS LIST ...................................................................................................18

EC CONFORMITY DECLARATION.............................................................................19

Technical Description

Basic Equipment

•POLYMAT Polymerisation unit with pressure regulator, tap and drain hose

•Grease for maintenance (see chapter 6) of the o-ring, bottle of 10 g

•Swivelling lever (16) for screwing into the lid (1)

•Insert (perforated plate), available as spare part, on request

Special Accessories

•Order-No.: 28300000 120°C / 248°F temperature extension

Device Components

1 Lid

2 Power switch

3 Pressure gauge

4 Display „pressure build-up“

5 Display „heating on“

6 Timer

7 Digital temperatur controller

8 Power cord

9 Compressed air connection

10 Safety valve

11 Pressure relief valve

12 Water outlet

13 Pressure control

14 Ball valve

15 Knurled screws

16 Swivelling lever

17 Temperature sensor inside the tank

18 Temperature limiter

Fig.: Device view

Digital temperature controller

Rear side

Lateral view

Stainless steel tank

Technical Data

Line voltage

230 V/50-60 Hz

Current consumption

1.100 W

Weight

22 kg

Height(+lever)/Width(+lever)/depth

330/330+290/380 mm

Inner tank dimensions D/H

220/190 mm

Volume

7 l

Filling

0-120 min.

Variable pressure

0-6 bar

Temperature

up to 100°C / 212°F, Option: 120°C / 248°F

temp. extension

Sound level

≤70 dB(A)

Housing

Stainless steel

Order-No.:

18301000

Made in Germany (Subject to modifications)

Safety Notes

General Safety Notes

•All equipment undergoes final inspection and testing before leaving our factory. However,

if equipment is damaged during shipping or through any other circumstances, it must not

be used in service. Please check the device regularly for damages. Damaged parts

should be replaced immediately.

•All power/air/water/gas sources should be rated for the demands of the device as listed in

the technical data sheets. Maximum ratings must not be exceeded. All VDE (Verein

Deutscher Elektro-Ingenieure) standards should be followed. Equipment should be

grounded according to standards.

•Adherence to valid regulations regarding necessary checks (e.g. according to Accident

Prevention & Insurance or electrical equipment) is exclusively taken over by the

buyer/user of this product.

•This device has been designated to be used only for its intended purpose. All other

applications must be prohibited for safety reasons as otherwise the manufacturer’s

warranty expires.

•The device should be set-up in a clean, well-ventilated room, if necessary under a hood.

•Supporting surfaces should be straight, flat and adequately stable.

•Don’t place anything on top of the machine.

•To avoid injury, appropriate protection should be worn (e.g. gloves, safety glasses, safety

shoes, hearing protection etc.)

•If the machine is defective or working improperly it must be taken out of service. In case

of further use of the machine the owner will be held responsible for any consequential

damage.

•To prevent accidents from water, fire or explosion, all power/air/water/gas sources should

be turned off after working hours and during breaks, and secured against unauthorized

access.

•When carrying out maintenance works or repairs or when opening the device always turn

off the main power switch and unplug the whole unit.

•Repairs should be carried out only by the manufacturer or by qualified and certified

personnel appointed according to chapter 7 –warranty.

•In case of leaking water out of housing or tank shut down device and call service.

•Check all hose connections for leak tightness, if necessary tighten hose clamps again

Specific Safety Notes

Note:

•Do not open the ball valve (14) when the appliance is hot. Attach drain hose to water

outlet for drainage into a basin. Don’t place the device with its back towards the room,

so that the safety valve is not directed towards any persons in case of disturbance.

•For dry operation (without water), deactivate the heating by pressing the timer button U

for 3 seconds. If required, reactivate the heating by pressing again the timer button U

for 3 seconds.

•The minimum distance between the device and the wall must not be less than 20 cm.

•Keep the housing clean and dry.

•Never open the machine under pressure. Check the gauge readings (3). Danger of

splashing water, hot steam or parts inside the unit.

•Be careful when handling hot water - risk of scalding. The machine is continuously

heating when it’s turned on (100°C / 212°F). Risk to suffer damage from running dry.

•It is prohibited to fill in aggressive or harmful materials.

•Maximum operating pressure: 6 bar.

•At temperatures higher than 100°C / 212°F, steam pressure prevents the lid from

opening. Wait until temperature drops considerably below 100°C / 212°F, if necessary

switch off the device. The device must be pressureless! (Check the gauge readings or

the valve on the rear of the device!)

•The open lid must not be subjected to load. (Don’t lean or rest on it!)

Installation

The electrical equipment is ready for immediate use. The sealed plug can be connected

directly to the mains supply 230 V/16 A. For installation please refer to safety notes in

chapter 2.

Control panel

After switching on, the device performs a self-test and the display indicates „r1.5“. It flashes

approx. 5 seconds, followed by display of the current temperature (°C / °F).

Display

Control panel

Program keys

1 Only for factory settings

2 Program key

3 Increase temperature

4Decrease temperature

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