Red Rhino 5000 PLUS Series Manuel
Red Rhino
Crushers (UK) Ltd
Isaac Newton Way
Grantham
Lincolnshire
NG31 9RT
United Kingdom
Tel: +44 (0) 1476 590 790
E-mail: info@redrhinocrushers.net
Web: www.redrhinocrushers.com
OPERATION & MAINTENANCE
HANDBOOK
Serial Number 5200110
Date of manufacture January 2022
Publicaon Number 511015
Publicaon Date July 2022
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The purpose of this manual is to give a quick reference to the owner
and operators of the Red Rhino 5000 Plus.
For more Technical, Maintenance and Operational Information
please refer to the following:
Kubota Engine Operations Manual
Red Rhino Technical / Service Department
Email: service@redrhinocrushers.net
Telephone: +44 (0) 1476 590 790
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Contents
Terms & Definitions………………….……………………………………………..………………………………………………….....5
Warranty…………………………………………………………………………………………………..…………………………………6-8
Warranty Registration and Installation Certificate………………………………………………………………….….9-10
EU Declaration of Conformity………………………………………………………………………………………………………..11
Introduction to the Handbook………………………………………………………………………………………….……...12-14
Warning Labels & Symbols…………………………………………………………………………………………………………...15
Stopping the Machine in an Emergency…………………………………………………………………………………….….16
Component Locations………………………………………………………………………………………………………….…….….17
General Safety……………………………………………………………………………………………………………..…………..18-20
Operating Safety…………………………………………………………………………………………………………..……...….21-22
Maintenance Safety……………………………………………………………………………………………..……………………….23
Operation Instructions/ Environment ……………………………………..………………………….…………………..24-25
Crushing ………………….………………………………………………………………………………….……..……………………26/27
Operation Instructions…………………………………………………………………………………………..……………………..28
Pre-Start Safety Checks…………………………………………………………….……………………….…….……………...29/31
Engine Controls………………………………………………………………………………………………….…………………….32-33
Remote Handset………………………………………………………………………………………….…………………………..34-35
Radio Receiver…………………………………………………………………………………..………………………………………….36
Discharge Conveyor………………………………………………………………………………………………………………...37-38
Dust Suppression………………………………………………………………………………….……………………………………….39
Vibrating Feeder…………………………………………………………………………………………………………….……….…….40
Feeder Lubrication Detail……………………………………………………………………………………………….……………..42
Running Gears (Tracks)………………………………………………………………………………………………..……….....43-44
Jaw Crusher Unit………………………………………………………………………………………………………..…………….45-46
Guide to Servicing Your Machine………………………………………………………………………………..…………...47-51
Hydraulic Manual Controls………………………………………………………………………………………..…………….…...52
Hydraulic Circuit…………………………………………………………………………………………………..………………..……..53
Electrics…………………………………………………………………………………………………………………………………...54-58
Options Menu………………………………………………………………………………………………….……………………...59-62
Replacement Parts………………………………………………………………………………………………………………………..63
Model Specifications……………………………………………………………………………………..……………………………..64
General Arrangement Dimension…………………………………………………………………………...…………………….65
Noise Emissions………………………………………………………………………………………..……………………………..66-68
Glossary………………………………………………………………………………………………….……………………...…………….69
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Terms & Definitions
For the purposes of this document, the terms and definitions given in ISO 6165 and the following
apply.
Left-hand side
Side which is on the left when an observer is facing in the normal forward direction of travel of the
machine.
[ISO 3600:1996]
Right-hand side
Side which is on the right when an observer is facing in the normal forward direction of travel of
the machine.
[ISO 3600:1996]
Operator's manual
Document describing and illustrating the safe operation, maintenance and safety precautions re-
lated to an earthmoving machine.
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Warranty
Warranty Terms, Conditions & Procedures-
Warranty Terms and Conditions.
Your Red Rhino 5000 Plus series Compact Crusher has been designed and manufactured in the UK
and meets all current EU legislations on safety, emissions and noise levels. The product is warranted
against any defects in material and workmanship for a period of 1 year or 1000 hours usage, from date
of installation, whichever occurs first.
This warranty is subject to:
Adherence to the routine maintenance procedures, as detailed in the instruction book, the use of genu-
ine Red Rhino parts and approved lubricants.
Adherence to the service schedule, undertaken by Red Rhino Crushers (UK) Ltd or an approved Red
Rhino service agent, using genuine Red Rhino parts and approved lubricants.
Adherence to the requirement to utilize and record service actions with Red Rhino Crushers (UK) Ltd
service record documentation, and to supply Red Rhino Crushers (UK) Ltd with originals of service rec-
ord documentation.
Return (within 30 days) of a signed collection/delivery note confirming acceptance of goods in satisfacto-
ry condition, and all warranty registrations including: The Red Rhino Warranty Registration & Installation
Certificate and Kubota engine manufacturers Warranty Certificate.
Adherence to the correct warranty claim procedure as stated below, including the provision of a valid
purchase order number by the customer, and utilization of a valid Red Rhino Crushers (UK) Ltd refer-
ence number.
Subject to adherence to the above conditions and during the warranty period, any failed parts will be
supplied free of charge, except for the following limitations:
Warranty Limitations:
The following items are consumable parts and not covered by warranty:
1. Tracks.
2. Battery & starter motor.
3. Wear parts - crusher jaws, conveyor belts, toggle-plate, drive belts, conveyor roller lagging, inter-
nal and conveyor rubber wear parts.
4. Paintwork.
5. Warranty exclusions as determined by the engine manufacturer:
6. Service parts - filters, glow-plugs, fanbelts, fuel injection equipment, stop solenoid, leaks (oil, wa-
ter, and air) hoses, coolants and lubricants. Brake parts (where applicable).
The warranty does not extend to cover normal routine maintenance, cleaning, or servicing, nor any ma-
terials used to carry out routine servicing. The buyer hereby acknowledges and accepts that any costs
incurred on repairs, mileage or servicing required outside of warranty periods or in the event that a war-
ranty claim is rejected, will be chargeable at our standard rates. (Please contact us for further infor-
mation).
All engine warranty issues must be directed to the engine manufacturer or the engine manufacturers ap-
proved / appointed engine dealer. No liability shall be attached to us where repairs cannot reasonably
be affected, or where following partial repair, a fault or breakdown occurs in the parts or portion not re-
paired.
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The warranty liability of Red Rhino Crushers (UK) Ltd is restricted in all cases to the repair or re-
placement of the defective part (s), and no liability is accepted for consequential damage or any
other expense, loss, or costs (including loss of profit). Red Rhino Crushers (UK) Ltd may actuate
the repair or provide compensation in the form of a credit note only, for labour incurred in actuat-
ing the repair. In all cases, a credit note for labour will only be provided for the replacement or
repair of the defective part (s) and in accordance with the time allowances detailed in the Red
Rhino workshop manual and limited in all cases to the standard hourly rate mentioned above.
The warranty does not apply to defects caused by accident, misuse, neglect
or wear and tear.
Red Rhino Crushers (UK) Ltd warranty does not cover any indirect loss and/or expense or costs
(including loss of profit), and Red Rhino Crushers (UK) Ltd are not liable for any such costs, loss
or expense suffered arising out of a breach by Red Rhino Crushers (UK) Ltd of this contract.
The equipment is checked for contaminants in fuel, oils and lubricants prior to dispatch. If routine
service or warranty work reveals any contamination in the fuels, engine, or hydraulic system,
then the works carried out to amend the problem will be chargeable and not included within war-
ranty.
The warranty is not transferable without written authority from Red Rhino Crushers (UK) Ltd.
Red Rhino Crushers (UK) Ltd cannot recognize any liability, in cases where alterations or modifi-
cations have been executed or replacement parts fitted other than those approved without prior
knowledge and consent in writing from Red Rhino Crushers (UK) Ltd.
Red Rhino will not be held responsible if:
• The machine has been used to perform tasks that demand more than its design and
strength limitations.
• Modifications, alterations, or the use service parts, consumables or lubricants which are not
genuine or recommended will invalidate any warranty.
• The machine has undergone modifications not approved in writing by Red Rhino Crushers
(UK) Ltd, or conditions of use have been abnormal.
• The conditions of warranty supply listed above have not been met.
• Warranty does not extend to cover normal maintenance, cleaning, or servicing, nor any ma-
terials used to carry out routine servicing.
Function
The 5000 series: for the crushing and recycling of secondary debris and demolition waste materi-
als of a size not exceeding the dimensions of the jaw-bite aperture. Not for primary mineral ex-
traction. Not for use with reinforced material containing metals, or contaminants such as wood,
clay, metal, plastics, wet cement, textiles, asbestos, tarmac, etc.
Subject to the function and conditions of use stated, the 5000 series should be capable of han-
dling the following;
• Mineral crush typically found within recycling and demolition areas.
• Materials typically pre-formed such as brick and composite base.
• Materials also shaped from mineral solids such as stone and block work.
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CONDITIONS OF USE: (for standard units) **
The 5000 series compact crusher is designed for use only in the following conditions:
Temperature: Do not operate the crusher in temperatures below minus 15°Centigrade or
above plus 40°Centigrade.
Environment: The 500 Series crusher is designed for use outside only, in normal humidity
conditions only.
Platform: Firm, level ground only.
Personnel: Only to be used by trained personnel.
Atmosphere: Operate only in clean, unpolluted air, and do not operate in excessive wind
speeds, or abnormal altitude.
Duration: maximum 12 hours operation in any 15-hour period
Operation: Use only with correct loading methods and with correct loading equipment (not ex-
ceeding 7t excavator or equivalent), as detailed in the Operation Manual.
Maintenance: use only if serviced in accordance with the service and maintenance schedules
outlined in the Operation Manual, utilizing only genuine parts and lubricants.
Transportation: For use only in accordance with all applicable legal transportation restrictions.
Legislation: for use only in accordance with all relevant and applicable legislation and regula-
tions. **
** Please refer to the engine manual supplied for the restrictions imposed upon the engine for
the limitations of the environment (temperature, altitude, humidity, etc) in which the engine can
be operated.
Warranty Audits and Surveys
Red Rhino Crushers (UK) Ltd reserves the right to carry out audits and inspections from time to
time in relation to any reimbursed or outstanding warranty claims in order to determine that all
relevant details and information is correct.
Service & Warranty Training
Service & Warranty training for service fitters can be requested in writing to
Initial training will be carried out at an appropriate Red Rhino Crushers (UK) Ltd workshop.
Once this initial training has been carried out, you are responsible to carry out further training
as required by your own service centre, and to record service actions in accordance with Red
Rhino Crushers (UK) Ltd service record documentation.
Service Bulletins
Red Rhino Crushers (UK) Ltd may from time to time issue service bulletins to keep you up to
date as to any developments or changes that take place on the complete assembly or compo-
nent parts.
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Warranty Claim Procedures:
Installation:
It is mandatory that the Warranty Registration and Installation Certificates are completed, signed
and returned by the original purchaser to Red Rhino Crushers (UK) Ltd. This is essential for the
Red Rhino Warranty Registration & Installation Certificate, and Kubota engine manufacturers
Warranty Certificate. Warranty commences from date of collection from our premises.
Terms:
Red Rhino products are warranted against defect in material and workmanship for a period of 12
months or 1000 working hours from the date of installation, whichever occurs first. The engine is
warranted for a period of two years.
Warranty Claim Submission Procedure:
The warranty liability is limited to diagnosis, repair or replacement of the defective part. Depend-
ing on the product terms and conditions, and subject to the above, Red Rhino Crushers (UK) Ltd
may actuate the repair or provide compensation in the form of a credit note only, for labour in-
curred in actuating the repair. In all cases, a credit note for labour will only be provided for the re-
placement or repair of the defective part (s) and in accordance with the time allowances detailed
in the Red Rhino workshop manual, and limited in all cases to the standard hourly rate aforemen-
tioned.
Claims must be reported accurately, and all relevant details given, as follows:
• OWNERS NAME AND ADDRESS: full name and address of customer and site locaon if dierent
• SERIAL NUMBER:
• MACHINE TYPE:
• DATE OF PURCHASE:
• DATE OF DELIVERY/COLLECTION:
• ENGINE NUMBER:
• HOURS USED:
• DATE OF FAILURE:
• CUSTOMER PURCHASE ORDER NUMBER: (This must be supplied)
• RED RHINO CRUSHERS (UK) LTD REF NO: (This must be quoted)
Please contact Red Rhino for a Claim Form.
Warranty Registration and Installation Certificate
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MODEL: ___________________________
SPECIFICATION: ____________________
SERIAL NUMBER: ___________________
DELIVERY DATE: ___________________
I confirm that I have been instructed on the safe use of the Red Rhino Crusher or Screener as detailed
above, and that I have retained and read a copy of the operator instruction manual in full and that I un-
derstand the terms of the warranty.
Purchased From: _____________________
Date: _______________________________
Name: ______________________________
Signed: _____________________________
Posion: ____________________________
Company Address _____________________
____________________________________
____________________________________
____________________________________
____________________________________
Tel: _________________________________
Email: _______________________________
Web: ________________________________
IT IS ESSENTIAL TO RETURN THIS FORM TO ACTIVATE AND REGISTER YOUR WARRANTY. FAILURE TO RETURN
ANY OF THE WARRANTY REGISTRATION FORMS WILL INVALIDATE WARRANTY. (See “ Contents” page).
Please complete the following form to register your warranty and post to:
Red Rhino Crushers (UK) Ltd
Isaac Newton Way
Alma Park Road
Grantham
Lincolnshire
NG31 9RT
United Kingdom
Warranty Registraon and Installaon Cercate
Ce manuel convient aux modèles suivants
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