RED BAND Clipper CS451 Manuel utilisateur
OPERATOR’SSAFETY
AND SERVICE MANUAL
Clipper CS451
Floor Saw
RED BAND UK LTD Tel: 0116 260 2601
Units 41 -45 • The Warren Fax: 0116 260 2603
East Goscote Ind. Est. sales@redbanduk.co.uk
East Goscote • Leicester www.redbanduk.co.uk
LE7 3XA
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For all spare parts please contact:
Red Band UK Ltd
Units 41 - 45
The Warren
East Goscote Industrial Estate
East Goscote
Leicester
LE7 3XA
Tel : 0116 260 2601
Fax : 0116 260 2603
e-mail : sales@redbanduk.co.uk
web : www.redbanduk.co.uk
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The undersigned manufacturer:
SAINT-GOBAIN ABRASIVES S.A.
190, BD J.F. KENNEDY
L- 4930 BASCHARAGE
Declares that this product:
Floor saw: CS 451 P13 Code: 70184628433
is in conformity with the following Directives:
•European Machinery Directive 2006/42/EC
•Electromagnetic Compatibility Directive 2004/108/EC
and European standard:
•EN 13862 Floor cutting-off machines - Safety
Pierre Mersch
Business Manager Machines Europe
Declaration of conformity
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CS 451 P13
OPERATING INSTRUCTIONS AND SPARE PARTS LIST
1 Basic Safety Instructions 6
1.1 Symbols 6
1.2 Machine plate 7
1.3 Safety instructions for particular operating phases 7
2 General description of the CS 451 8
2.1 Short description 8
2.2 Layout 9
2.3 Technical data 11
2.4 Vibration emission declaration 11
3 Assembly and commissioning 12
3.1 Operator’s handle assembly 12
3.2 Tool assembly 12
3.3 Water cooling system 12
3.4 Starting the machine 13
4 Transport and Storing 14
4.1 Securing for transport 14
4.2 Transport and lifting procedure 14
4.3 Long period of inactivity 14
5 Operating the CS 451 15
5.1 Site of work 15
5.2 Cutting method 15
6 Maintenance and service 16
6.1 Maintenance of the machine 16
6.2 Maintenance of the engine 17
7 Breakdowns: causes and cures 21
7.1 Breakdown-finding procedures 21
7.2 Trouble-shooting guide 21
7.3 Customer service 21
8 Appendix 22
8. Spare parts list 22
8.1 Exploded part drawings 24
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1 Basic Safety Instructions
The CS 451 is exclusively designed for the cutting of floors made of asphalt, green and cured
concrete (reinforced or not) as well as of industrial cement.
Uses other than the manufacturer's instructions shall be considered as contravening the
regulations. The manufacturer shall not be held responsible for any resulting damage. Any risk
shall be borne entirely by the user. Observing the operating instructions and compliance with
inspection and servicing requirements shall also be considered as included under use in
accordance with the regulations.
1.1 Symbols
Important warnings and pieces of advice are indicated on the machine using symbols. The
following symbols are used on the machine:
Read operator’s instructions Ear protection shall be worn
Cutting depth indicator Emergency Stop
Rotation of the wheel in the indicated
direction lowers the blade Rotation of the wheel in the indicated
direction raises the blade
Never move the machine with the blade
running idle. Rotation direction of the blade
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Danger: risk of cut
1.2 Machine plate
Important data can be found on the following plate located on the machine:
1.3 Safety instructions for particular operating phases
Before commencing work
•Before commencing work, make yourself familiar with the working environment at the place
of use. The working environment includes: obstacles in the area of work and manoeuvre,
the firmness of the floor, necessary protection at the site relating to public thoroughfares and
the availability of help in the event of accidents.
•Check for correct mounting of the blade regularly.
•Immediately remove damaged or badly worn blades, as they endanger the operator whilst
rotating.
•Always cut with the blade guard in position.
•Only fit NORTON diamond blades to the machine! The use of other tools can damage the
machine!
•Read the blades’ specifications carefully to choose the correct tool for your application.
•Attention is drawn to the use of BS2092 safety goggles in conformity with specified Processes
No.8 of the Protection of Eyes Regulation 1974, Regulation 2(2) Part 1. Also use the other
safety equipment as mentioned in the symbols plus a dust mask when dry cutting is applied.
•For security reasons, never leave the machine unattended, untied or unlocked.
Machine code Year of production Maximum blade diameterMachine model Weight Bore diameter
Machine type Serial number Power Safety standard Blade speed
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While the engine is running
•Do not move the machine whilst the blade is running idle.
•Do not run the machine without the security guards in place.
•Apply cooling water continuously whilst cutting and in good time (even when dry cutting to
avoid dust)!
Petrol powered machines:
•Always use the fuel advised.
•In confined areas, exhaust gases should be evacuated and the job site properly aerated.
•Petrol and diesel machines, which by their nature emit toxic exhaust gases, must not be
used in places prohibited by the Health at Work etc. Act 1974 or which are prohibited by
Factory Inspectors or Safety Officers.
•Fuel is flammable. Before filling the tank, shut down the engine, extinguish all open flames
and do not smoke. Take care that no petrol is spilled on any motor part. Always wipe up
spilled fuel.
2 General description of the CS 451
Any modification, which could lead to a change in the original characteristics of the machine,
may be done only by Saint-Gobain Abrasives S.A. who shall confirm that the machine is still in
conformity with the safety regulations. Saint-Gobain Abrasives S.A. keeps the right of making
technical or design modification without prior notification.
2.1 Short description
The Floor Saw CS 451 you have chosen is used for small repair works in concrete and asphalt,
for cutting induction loops and installing cables as well as for cutting expansion joints. It can be
used either for wet or dry cutting operations.
An optimized mass repartition and positioning of 25 litre water tank allow outstanding cutting
performance as well as easy handling.
Operator can use specific devices to set cutting depth and track easily.
Ergonomic handles height can be set at right value whatever the cutting depth; handles feature
a built-in vibration absorbing device.
Reinforced frame reduces vibration level as well as operator’s fatigue.
CS 451 has taper lock pulleys and Poly-V belt for better reliability and easy maintenance.
Being of small construction, it can be transported in a car or van; the handle can be removed,
reversed or retracted. The 25 litre water container is also removable.
All component parts on the CS 451 are assembled to a high quality standard, ensuring long life,
reliability and a minimum of maintenance.
Special types of blades are available for asphalt, green concrete, cured concrete (reinforced or
not) as well as for industrial cement flooring.
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2.2 Layout
Made of jig welded open profile steel, the CS 451 is stable but at the same time, easily
transportable.
The one-piece blade guard (1) fully protects the operator and his working environment. It is
firmly fixed to the main frame but can be opened by rotation to change blades.
A manually operated hand wheel mechanism (2) enables graduated depth setting. Turning the
hand wheel clockwise or anti-clockwise will lower or raise the cutting blade. A depth gauge
allows the operator to control precisely the depth of cut.
The handle (3) is detachable or can be reversed for easy transportation. The height is
adjustable whatever the cutting depth. A specific built-in device reduces vibrations.
Machine frame is designed in a way to reduce vibrations too, improving working conditions.
The pivoting frame (4), hinged on the rear axle, is supporting the engine, the blade shaft
assembly, and the protecting guards. Poly-V belt drives the blade.
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The precisely manufactured blade shaft is fitted into two heavy-duty self-aligning pillow block
bearings, including grease nipples. On one end is a Poly-V pulley with taper lock and on the
other end the shaft is reduced to 25,4mm, allowing an inner flange to be fixed. Outer flange is
assembled on the shaft with a 36mm locking nut.
(A 20 mm thick spacer flange and an outer flange, with dowel pinholes, can be provided as
accessories)
The steel belt guard (5) is a sealed two piece unit. The backing plate is bolted to the mainframe
of the machine and locking nuts are welded to it. The outer guard, covering the Poly-V belt and
taper lock pulleys, is held in place by four locking bolts.
The 13 HP Honda GX390 engine (6) is connected to an emergency shut down switch (7) on the
right side of the machine near the levers. This allows an immediate stop of the machine in case
of danger.
The water cooling system (8) is composed of a 25 litre water tank, a water tank tap and two
water nozzles located on the blade guard ensuring adequate flow of water to both sides of the
cutting blade. This system can be connected directly to tap water too.
The pointers (9) allow the operator to make precise cut easily.
The set including front cutting guide, guide attached to blade cover, and rear cutting guide allow
to align easily and accurately blade with cutting line.
A hook (10) allows the CS 451 to be lifted in an easy and well balanced way.
Parking brake (11) secures the machine when it is not running.
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