Rayburn 680KCD C Manuel utilisateur
05/14A E NS 516258
PLEASE READ THESE INSTRUCTIONS BEFORE SERVICING THIS APPLIANCE
680KCD C/F
780KCD C/F
Servicing
Instructions
DESN 516260 DESN 516828
For use in GB & IE
REMEMBER, when replacing a part on this appliance, use only spare parts that you can be assured conform to the
safety and performance specification that we require. Do not use reconditioned or copy parts that have not been clearly
authorised by AGA.
Contents
SECTION CONTENTS PAGE
CONSUMER PROTECT ON 3
HEALTH & SAFETY 3
BENCHMARK SCHEME 4
NTRODUCT ON 5
SERV CE SCHEDULE 5
BURNER RE OVAL PREPARAT ON 6
BURNER ACCESS 6
BURNER REMOVAL 7
CLEANING HEAT EXCHANGER CLEAN NG 8 - 9
CONDENSATE TRAP CLEAN NG 9
OVEN AND HOTPLATE FLUEWAY CLEAN NG 10
BURNER SERVICING NTRODUCT ON 11
BURNER NOZZLE REMOVAL 12
BURNER NOZZLE REPLACEMENT 12
PHOTO ELECTR C CELL (PEC) CLEAN NG 13
FAN CLEAN NG 13
RE-ASSEMBLE BURNER 13
OIL PU P SERVICING NTRODUCT ON 14
O L PUMP STRA NER CLEAN NG 14
O L L NE F LTER CLEAN NG 14
RE-CO ISSIONING BLEED A R FROM O L SUPPLY 15
F T PRESSURE GAUGE 15
SW TCH ON ELECTR C TY 15
VENT O L PUMP 15
ADJUST O L PRESSURE 15
SET COMBUST ON A R 16
CHECK SMOKE 16
REPLACE ENT OF PARTS FAN MOTOR 17
(BURNER) GN T ON ELECTRODES 17
GN TOR 18
SOLENO D CO L 18
CONTROL BOX 19
PEC 19
PUMP ACCESS 20
REPLACE ENT OF PARTS ELECTR CAL COMPONENT ACCESS 21 - 22
(ELECTRICAL CONTROLS) RE-ASSEMBLE 21 - 22
CONTROL C RCU T - EXTERNAL 21 - 22
FAULT FINDING W R NG D AGRAM - SATRON C BOXES (600/700) 23
BURNER DOES NOT START 24
ERROR TABLE 25
NFORMAT ON SYSTEM - COOKER BURNER 26 - 27
(CONTROL BOX TYPE - DKO 970)
NFORMAT ON SYSTEM - COOKER BURNER 28-29
(CONTROL BOX TYPE - DKO 970N)
FAULT F ND NG - BO LER 30
FAULT F ND NG - COOKER 31
H GH SMOKE NUMBERS/O L SMELLS 32
2
Consumer Protection
As responsible manufacturers we take care to make sure that our products are designed and
constructed to meet the required safety standards when properly installed and used.
I PORTANT NOTICE: PLEASE READ THE ACCO PANYING WARRANTY
Any alteration that is not approved by AGA could invalidate the approval of the appliance,
operation of the warranty and could affect your statutory rights.
Health & Safety
This appliance may contain some of the materials that are indicated. t is the Users/ nstallers
responsibility to ensure that the necessary protective clothing is worn when handling where
applicable. The pertinent parts that contain any of the listed materials that could be interpreted
as being injurious to health and safety, see below for information.
Firebricks, Fuel Beds, Artificial Fuels
When handling use disposable gloves.
Fire cement
When handling use disposable gloves.
Glues and Sealants
Exercise caution - if these are still in liquid form use face mask and disposable gloves.
Glass Yarn, ineral Wool, Insulation Pads, Ceramic Fibre
Maybe harmful if inhaled. May be irritating to skin, eyes, nose and throat. When handling avoid
contact with skin or eyes. Use disposable gloves, face-masks and eye protection. After handling
wash hands and other exposed parts. When disposing of the product, reduce dust with water
spray, ensure that parts are securely wrapped.
Kerosene and Gas Oil fuels (mineral oils)
1. The effect of mineral oils on the skin vary according to the duration of exposure.
2. The lighter fractions also remove the protective grease normally present on the surface of the
skin. This renders the skin dry, liable to crack and more prone to damage caused by cuts and
abrasions.
3. ‘Oil acne’ is recognised by the presence of skin rashes. The arms are most often affected,
but may occur where there is contact with oil or oily clothing.
- Seek medical attention for any rash.
- Avoid skin contact with mineral oil or clothing containing mineral oil.
4. nhalation of mineral oil vapours must be avoided. Never fire the burner in the open air as
unburnt oil vapours are likely to occur.
5. Use a suitable barrier cream which will give protection against mineral oil, lanolin based hand
cream are usually very effective.
6. Never syphon mineral oil by mouth. f accidentally swallowed, call a doctor, do not induce
vomiting.
NOTE: S OKE/S ELL DURING INITIAL USAGE
Some parts of the cooker have been coated with a light covering of protective oil. During initial
operation of the cooker, this may cause smoke/smell to be emitted and is normal and not a fault
with the appliance, it is therefore advisable to open doors and or windows to allow for ventilation.
Lift the lids to prevent staining the linings.
3
Benchmark places responsibilities on both manufacturers and installers. The purpose is to ensure that customers are
provided with the correct equipment for their needs, that it is installed, commissioned and serviced in accordance with the
manufacturer’s instructions by competent persons and that it meets the requirements of the appropriate Building
Regulations. The Benchmark Checklist can be used to demonstrate compliance with Building Regulations and should be
provided to the customer for future reference.
nstallers are required to carry out installation, commissioning and servicing work in accordance with the Benchmark Code
of Practice which is available from the Heating and Hotwater ndustry Council who manage and promote the scheme. Visit
www.centralheating.co.uk for more information.
THE BENCH ARK SCHE E
4
To ensure the best performance from your Rayburn. t
should be serviced once a year; preferably at the start of
the heating season.
This appliance must be commissioned by a competent
engineer, such as OFTEC approved.
Failure to install and maintain the appliance correctly
could lead to prosecution.
An additional flueway and combustion chamber clean
halfway through the heating season may be necessary in
some cases.
The Rayburn cannot be serviced whilst hot, so both oven
and boiler thermostats should be turned off on the
evening before the service visit.
Annual Service
During annual service flexible oil line, burner nozzles and
burner head seals UST BE CHANGED.
WIRING: Ensure there is no damage or loose
connections. This should be carried out by a competent
engineer.
BURNER REMOVAL - for cleaning and inspection.
CLEAN NG - Boiler heat exchanger, flueways, oven and
hotplate flueways together with ceramic fibre burner
chambers.
BURNER SERV C NG
O L PUMP SERV C NG - Cleaning of fuel line strainer.
RE-COMM SS ON NG
REPLACEMENT PARTS
Oven Door Fit - Both doors must be checked and
adjusted if necessary to ensure the alignment with the
door catch is correct, the keep is secure and the oven is
sealed when the door is closed.
Additional Flueway Clean
t may be necessary in some installations to give the
boiler flueways a clean out at the end of the heating
season.
This appliance UST be serviced at regular 12 monthly
intervals to optimise its safety, efficiency and
performance.
After servicing, complete the relevant Service nterval
Record section of the Benchmark Checklist (provided
separately).
5
INTRODUCTION SERVICE SCHEDULE
WARNING: BEFORE RE OVING SERVICE ACCESS
COVERS OR THE OIL BURNER ENSURE THAT ALL
ELECTRICAL SUPPLIES TO THE APPLIANCE HAVE
BEEN ISOLATED.
The burners can be removed without disconnecting the oil
supply pipe. However if the filters are being cleaned or a
pressure gauge fitted to the pump then the oil supply
should be turned OFF and arrangements made to catch
any oil which will leak from the oil pump.
SEE F G. 1
1. Open up the bottom burner access door. Remove door
and put in a safe place. (Rayburn 680KCD C/F only).
2. Remove 4 inner panel securing screws and remove
panel.
3. Remove the 3 plinth securing screws and remove
plinth.
6
PREPARATION
BURNER ACCESS
Burner Removal
Fig. 1 DESN 516793
I PORTANT: DURING BURNER RE OVAL CARE
UST BE TAKEN NOT TO DA AGE THE CERA IC
FIBRE INSULATION.
SEE F GS. 2 and 3
BOILER BURNER
1. Place a sheet on the floor in front of the cooker to act
as a working area.
2. Remove lower LH door (Rayburn 680KCD C/F only)
and burner aperture cover and store in a safe place.
3. Unscrew jubilee clip and remove flexi air intake pipe
from burner.
4. Using a 13mm spanner, remove top securing bolt and
remove burner by rotating it approximately 90°
counterclockwise and drawing it away from the boiler.
COOKER BURNER
1. Unscrew jubilee clip and remove flexi air intake.
2. Using a 13mm spanner, unscrew top securing bolt and
remove burner by rotating clockwise and drawing
away from under the cooker.
7
BURNER RE OVAL
Fig. 2
Fig. 3
DESN 515960
DESN 515961
Burner Removal
I PORTANT DURING CLEANING CARE UST BE
TAKEN NOT TO DA AGE THE CERA IC FIBRE
INSULATION.
SEE F G. 4
1. Remove top LH door (Rayburn 680KCD C/F only)
and facia glass. Remove 2 fixing screws from control
panel chassis and hinge open.
2. Remove lower bolt from control panel fixing bracket
and pivot bracket upwards, away from boiler access
door.
SEE F G. 5
1. Remove four securing nuts and withdraw access door
from below through burner aperture.
2. Remove stack of 5 sheet metal baffles, check
assembly and replace as shown in Fig. 8.
3. Check aluminium twisted baffles are in position and
there are 28 baffles, one in each recuperator tube.
NOTE: LH set of 4 x aluminium twisted baffles are half
length.
4. When replacing access door, tighten the 4 fixing
screws to a torque setting of 7.5 NM.
5. Check condensate trap and clean as necessary.
1. Check and clean condensate trap as necessary.
8
HEAT EXCHANGER CLEANING
Cleaning
Fig. 4 DESN 515950
Fig. 5 DESN 515949
CONDENSATE TRAP CLEANING
Cleaning
9
Fig. 6
ALL BAFFLES UST BE STACKED IN
PLACE AS DIAGRA ABOVE
Cleaning
SEE F GS 7 & 8
1. Remove the top oven door (Rayburn 680KCD C/F
only) and place in a safe position.
2. Remove side and base access doors (complete with
gaskets) using hex. driver.
3. Thoroughly clean top, side and base flueways through
access apertures with brush.
4. Remove all debris with vacuum cleaner.
5. Replace side and base access doors (replace gaskets
if necessary). Secure in position using hex. driver.
6. TO RE OVE THE HOTPLATE: Remove nut and
washer from inside the roasting oven, top left hand
side. Unscrew 2 countersunk hex. screws, insert
lifting eyes and lift hotplate out with hooks provided.
7. Brush and clean in between hotplate ribs on
underside.
8. Examine soft rope seal located around hotplate
aperture in top plate and two rope seals on hotspot.
Replace if frayed or damaged.
9. Replace hotplate ensuring the underside ribs are on
the LH side and that it seals to the top plate.
OVEN & HOTPLATE FLUEWAY
CLEANING
Fig. 7 DESN 515764
Fig. 8 - Rayburn 680KCD C/F shown DESN 516262
10
Autres manuels pour 680KCD C
1
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