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INSTRUCTION, USE AND
MAINTENANCE MANUAL
SUMMARY
SYMBOLS USED IN THE MANUAL AND
ON THE MACHINE_______________________ 5
1.0 GENERAL INTRODUCTION _________ 7
1.1 Introduction ___________________________7
2.0 INTENDED USE ____________________ 7
2.1 Staff training __________________________7
3.0 SAFETY DEVICES __________________ 8
3.1 Residual risks _________________________8
4.0 GENERAL SAFETY RULES _________ 8
5.0 PACKING AND MOBILIZATION FOR
TRANSPORT _______________________ 9
6.0 UNPACKING _______________________ 10
7.0 MOBILIZATION____________________ 10
8.0 WORKING ENVIRONMENT
CONDITIONS ______________________ 10
8.1 Working area ________________________ 11
8.2 Lighting _____________________________ 11
9.0 MACHINE ASSEMBLY _____________ 11
9.1 Anchoring system ___________________ 11
9.2 Fixtures contained in the packing ___ 12
9.3 Assembly procedures ________________ 12
9.3.1 Fitting the mandrel on the flange 12
9.3.2 Fitting and removal of the
pneumatic mandrel on the flange_ 13
9.3.3 Fitting of external data gauge
(optional)________________________ 14
9.3.4 Fitting of professional external
data gauge (optional)____________ 15
9.3.5 Fitting the wheel cover __________ 16
10.0 ELECTRICAL CONNECTION _______ 17
10.1 Electrical checks ____________________ 17
11.0 AIR CONNECTIONS _______________ 18
12.0 FITTING THE WHEEL ON THE
MANDREL_________________________ 18
12.1 Fitting of the wheel (G2.124R) _______ 18
12.2 Fitting of the wheel (GP2.124R)______ 20
13.0 DISPLAY WITH KEYBOARD _______ 22
13.1 Brightness and contrast adjustment__ 22
14.0 SWITCHING THE MACHINE ON
AND OFF __________________________ 23
15.0 WHEEL BALANCING ______________ 24
15.1 Determination of wheel dimensions _ 24
15.1.1 Automatic wheel dimension setting
(distance and diameter) _________ 24
15.1.2 Manual setting of wheel
dimensions ______________________ 27
15.2 User control function ________________ 28
15.3 Unbalance measurement ____________ 29
15.3.1 Dynamic balancing______________ 29
15.3.2 Positioning the correction weights
on the wheel_____________________ 30
15.3.3 ALU-S procedure ________________ 30
15.3.4 Static balancing_________________ 32
15.4 Measuring the unbalance with
auxiliary programs _________________ 33
15.4.1 ALU 1 procedure_________________ 35
15.4.2 PAX mode _______________________ 37
15.5 Recalculation Function ______________ 38
15.6 ECO-WEIGHT procedure _____________ 38
16.0 WHEEL BALANCING IN
MOTORBIKE MODE _______________ 39
17.0 SPLIT PROCEDURE _______________ 40
18.0 WEIGHTS HIDDEN BEHIND SPOKES
MODE _____________________________ 43
19.0 MATCHING PROCEDURE (Rim -
Tyre Optimisation)_________________ 45
20.0 SETUP OF MEASUREMENT,
RESOLUTION, WIDTH MEASUREMENT
OPTIONS AND SETTING CAR/
MOTORCYCLE MODE _____________ 47
20.1 Unit for measuring the weight and
width/diameter of the rim ___________ 47
20.2 Setting preview result of static and
eco-weight __________________________ 49
20.3 Width measurement options setting _ 49
20.4 Lower weight limit __________________ 50
20.5 Setting adhesive weight dimensions
and static threshold percentage_____ 51
21.0 CALIBRATION ____________________ 52
21.1 Weight measurement sensors
calibration __________________________ 53
21.2 “Zero chucking-table” setting without
anything.____________________________ 54
21.3 Distance and diameter caliper
calibration __________________________ 54
21.4 Automatic rim width measuring
device calibration (optional)_________ 56
G2.124R - GP2.124R
RAVAGLIOLI S.p.A.
1297-M010-0_R
