ProtACT PR Series Manuel utilisateur

MANUAL- AND

MAINTENANCE GUIDELINES

Dokumentnr.: BWA.PR.201001| Issued: 03/2023

PR Series

PNEUMATIC ACTUATORS

Manual and maintenance Guidelines

Pneumac actuator PR Series

BWA.PR.150201

March 2023

Notes

Manual and maintenance Guidelines

Pneumac actuator PR Series

BWA.PR.150201

March 2023

Contents:

Chapter 1: Preparaon

1.1 Marking of reference............................................................... Page 4

1.2 Safety fundamentals................................................................ Page 4

1.3 Transport, storage and packaging............................................ Page 4

Chapter 2: Preliminary

    .............................................................................. Page 5

2.2 Intended use............................................................................ Page 5

2.3 Technical data.......................................................................... Page 6

2.4 Air volumes.............................................................................. Page 6

    ...................................................................... Page 7

2.6 Type code ................................................................................ Page 8

Chapter 3: Funcon

3.1 Fundamentals - valve closing clockwise .................................. Page 9

    .......................... Page 9

  .................. Page 13

    ............ Page 13

Chapter 4: Installaon

   .............................................................. Page 16

   ............................................................. Page 17

4.3 End stop adjustment ............................................................... Page 18

4.4 Stroke adjustment ................................................................... Page 19

Kapitel 5: Maintenance

5.1 General .................................................................................... Page 20

    ................................................................... Page 20

    .............................. Page 20

5.4 Components ............................................................................ Page 21

   ........................................................ Page 22

5.6 Disassembly............................................................................. Page 22

5.7 Reassembly.............................................................................. Page 24

5.8 Arrangement of safety springs ................................................ Page 26











Manual and maintenance Guidelines

Pneumac actuator PR Series

BWA.PR.150201

March 2023

Chapter 1: Preparaon

Content:

»

»Safety fundamentals

»

1.1 Marking of safety instrucons

This symbol indicates safety instrucons which can cause personal injury if not respected.

This symbol indicates an important note.

1.2 Safety fundamentals

Rotary actuators must be isolated both pneumacally and electrically before any intervenonwerden.

Failure to follow the safety basics can void the warranty claims













Installaon, operaon and maintenance of the products are strictly subject to the local safety and

accident prevenon regulaons!

1.3 Transport, storage and packaging

The devices must be carefully handled, transported and stored.







temperature changes.



Proper disposal of packaging is the customer´s responsibility.

Failure to comply may void the warranty claims.

Manual and maintenance Guidelines

Pneumac actuator PR Series

BWA.PR.150201

March 2023

Chapter 2: Preliminary

Content:

»

»Intended use

»

»Type code

2.1 Design descripon









provided to the central actuator pinion via toothed racks which are connected with the pistons and so creates a











2.2 Intended use











use of choke valves, which can be purchased through our sales department.



coordinated with us in advance.

The actuator may only be used:

»

»

»

»

In parcular faults which may aect safety are to be eliminated!

Any use not pre-approved by the manufacturer is considered improper!

Manual and maintenance Guidelines

Pneumac actuator PR Series

BWA.PR.150201

March 2023

2.3 Technical data

Construcon principle 



Materials 

Temperature range

Standard -20°C...+80°C

Low temperature variant -40°C...+80°C

 -10°C...+150°C

Control pressure 2,5...8 bar

Pressure media







dew point minimum 10°C below ambient temperature

Mounng direcon Any

Nominal rotaon angle

90° resp. 180°







Torque range 



Standards

Interface

 

Interface

 

Interface

 

Actuator size

002 003 004 007 010 015 023 033 052

Volume (l)

double-acng 0,09 0,19 0,28 0,44 0,64 0,90 1,37 1,83 3,0

single-acng - - 0,12 0,21 0,30 0,43 0,64 0,95 1,6

088 134 216 263 387 587 763 1143 1628

Volume (l)

double-acng 4,7 6,9 11,3 15,0 20,0 31,0 53,5 81,4 108,6

single-acng 2,5 3,7 5,9 7,5 11,0 17,0 23,8 35,1 52,6

2.4 Air volumes

Manual and maintenance Guidelines

Pneumac actuator PR Series

BWA.PR.150201

March 2023

2.5 Luverbrauch

Air consumpon for pivong angle 90° at control pressure in bar (g) in litres/cycle

Size Funcon 33,5 44,5 55,5 678

002

double-acng 0,27 0,32 0,36 0,41 0,45 0,50 0,54 0,63 0,72

single-acng - --------

003

double-acng 0,57 0,67 0,76 0,86 0,95 1,05 1,14 1,33 1,52

single-acng - --------

004

double-acng 0,84 0,98 1,12 1,26 1,40 1,54 1,68 1,96 2,24

single-acng 0,36 0,42 0,48 0,54 0,60 0,66 0,72 0,84 0,96

007

double-acng 1,32 1,54 1,76 1,98 2,20 2,42 2,64 3,08 3,52

single-acng 0,63 0,74 0,84 0,95 1,05 1,16 1,26 1,47 1,68

010

double-acng 1,92 2,24 2,56 2,88 3,20 3,52 3,84 4,48 5,12

single-acng 0,90 1,05 1,20 1,35 1,50 1,65 1,80 2,10 2,40

015

double-acng 2,70 3,15 3,60 4,05 4,50 4,95 5,40 6,30 7,20

single-acng 1,29 1,51 1,72 1,94 2,15 2,37 2,58 3,01 3,44

023

double-acng 4,11 4,80 5,48 6,17 6,85 7,54 8,22 9,59 10,96

single-acng 1,92 2,24 2,56 2,88 3,20 3,52 3,84 4,48 5,12

033

double-acng 5,49 6,41 7,32 8,24 9,15 10,07 10,98 12,81 14,64

single-acng 2,85 3,33 3,80 4,28 4,75 5,23 5,70 6,65 7,60

052

double-acng 9,00 10,50 12,00 13,50 15,00 16,50 18,00 21,00 24,00

single-acng 4,80 5,60 6,40 7,20 8,00 8,80 9,60 11,20 12,80

088

double-acng 14,10 16,45 18,80 21,15 23,50 25,85 28,20 32,90 37,60

single-acng 7,50 8,75 10,00 11,25 12,50 13,75 15,00 17,50 20,00

134

double-acng 20,7 24,2 27,6 31,1 34,5 38,0 41,4 48,3 55,2

single-acng 11,1 13,0 14,8 16,7 18,5 20,4 22,2 25,9 29,6

216

double-acng 33,9 39,6 45,2 50,9 56,5 62,2 67,8 79,1 90,4

single-acng 17,7 20,7 23,6 26,6 29,5 32,5 35,4 41,3 47,2

263

double-acng 45,0 52,5 60,0 67,5 75,0 82,5 90,0 105,0 120,0

single-acng 22,5 26,3 30,0 33,8 37,5 41,3 45,0 52,5 60,0

387

double-acng 60,0 70,0 80,0 90,0 100,0 110,0 120,0 140,0 160,0

single-acng 33,0 38,5 44,0 49,5 55,0 60,5 66,0 77,0 88,0

587

double-acng 93,0 108,5 124,0 139,5 155,0 170,5 186,0 217,0 248,0

single-acng 51,0 59,5 68,0 76,5 85,0 93,5 102,0 119,0 136,0

763

double-acng 160,5 187,3 214,0 240,8 267,5 294,3 321,0 374,5 428,0

single-acng 71,4 83,3 95,2 107,1 119,0 130,9 142,8 166,6 190,4

1143

double-acng 244,2 284,9 325,6 366,3 407,0 447,7 488,4 569,8 651,2

single-acng 105,3 122,9 140,4 158,0 175,5 193,1 210,6 245,7 280,8

1628

double-acng 325,8 380,1 434,4 488,7 543,0 597,3 651,6 760,2 868,8

single-acng 157,8 184,1 210,4 236,7 263,0 289,3 315,6 368,2 420,8

2.5 Air consumpon

Manual and maintenance Guidelines

Pneumac actuator PR Series

BWA.PR.150201

March 2023

2.6 Typecode

PR 004 S.10 .090 .0305 S11 .PRS

Type

Temperature version

 S: 

 H: 

D: T: 

S: Spring rotaon sense

Spring set

R: Clockwise CW



Rotaon angle

L: Counterclockwise CCW



 Mounng direcon

ISO valve interface P: Parallel to pipe

03: F03 0305: F03 + F05 T: Transversal to pipe

04: F04 0507: F05 + F07 Stem connecon dimension

05 0710: F07 + F10 Dimension in mm

07: F07 1012: F10 + F12 Stem connecon

10: F10 1625: F16 + F25 S:

12: F12 

14: F14 D: Double-D

16: F16

25: F25

Manual and maintenance Guidelines

Pneumac actuator PR Series

BWA.PR.150201

March 2023

Kapitel 3: Funkon

Inhalte:

»Fundamentals

»

»

»

3.1 Fundamentals





3.2 are based on this rule and have to be taken into account accordingly.

Closing process clockwise (CW)

Opening process counter-clockwise (CCW)

3.2 Mounng versions – valve closing clockwise





Manual and maintenance Guidelines

Pneumac actuator PR Series

BWA.PR.150201

March 2023

Mounng version PR

Actuator parallel to pipeline

Spring rotaon sense clockwise (CW)

SPRING TO CLOSE

Double-acng









Valve posion

Single-acng





Port "A" vented, actuator moves in



Mounng version PL

Actuator parallel to pipeline

Spring rotaon sense counter-clockwise (CCW)

SPRING TO OPEN

Double-acng









Valve posion

Single-acng





Port "A" vented, actuator moves in



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