pronovost P-5103S/4E Manuel de programmation
No. C1060R1 01/04
OPERATOR'S / PARTS
MANUAL
Dump Trailers
Models
P-5103S/4E P-516/3S
Copyright © Les Machineries Pronovost Inc., 2004
All rights reserved.
Printed in Canada.
TABLE OF CONTENTS
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Section Item Page
1 Introduction ................................................................................................................ 5
2 Safety .......................................................................................................................... 6
General Safety .................................................................................................. 6
Safety in Operation ........................................................................................... 6
Safety with Maintenance .................................................................................. 7
Safety in Transport ........................................................................................... 7
3 Decals .......................................................................................................................... 8
Safety Decals .................................................................................................... 8
Maintenance Decals .......................................................................................... 8
4 Start-up ........................................................................................................................ 9
Basic Start-up Procedures ................................................................................. 9
5 Maintenance .............................................................................................................. 10
6 Storage ....................................................................................................................... 11
7 Specifications............................................................................................................. 12
8 Parts List ................................................................................................................... 13
Dump Trailer P-5103S/4E ............................................................................. 13
Dump Trailers P-516/3S ................................................................................ 16
Electric Hydraulic Pump Kit .......................................................................... 19
Electric circuit................................................................................................. 20
Hub H5000 ..................................................................................................... 21
Telescopic Cylinder # 51478 .......................................................................... 22
Electric Hydraulic Pump #51536.................................................................... 23
9 Torque Chart ............................................................................................................ 25
10 Warranty ................................................................................................................... 26
Figure 1
MODEL: "
SERIAL NO: "
DATE OF PURCHASE: "
INTRODUCTION
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NOW take a moment to enter the model, serial
number and the date of purchase of your Trailer in the
space provided below.
When ordering parts from your Dealer, please refer to
these numbers for a fast and efficient service. Use
PRONOVOST parts for replacement.
The model and serial numbers are on the name plate
shown on Fig. 1.
Thank you for choosing PRONOVOST. We are
confident this equipment will meet your requirements
in terms of quality, performance and reliability.
This manual was prepared to assist you in the safe
operation of your new Dump Trailer. It contains
important information which will help you achieve
excellent returns with your PRONOVOST Dump
Trailer for years to come.
Please read this manual before operating your Trailer
and keep it for future reference.
Before using this equipment, you or any other person
who will be using it must familiarize yourself with the
safety recommendations, the operating and safety
instructions. Please read carefully and be sure to
understand and follow all recommendations and
procedures.
In this manual, the right and left sides are identified
while standing at the rear end of the equipment and
facing it.
If you require additional information on your Dump
Trailer, please contact your PRONOVOST Dealer.
CONGRATULATIONS! 1
WHEN YOU SEE THIS SYMBOL
SAFETY
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ATTENTION!
BE ALERT
YOUR SAFETY IS INVOLVED
This symbol "SAFETY ALERT" is used in this
manual and on the safety decals on the Trailer. It
warns you of the possibility of danger. Carefully read,
understand and follow all safety recommendations
before operating the equipment.
1) Careful operation is the best assurance against
accidents. Carefully read this manual and follow
all recommendations before operating this
equipment. It is the owner’s responsibility to
make sure that anyone who will operate the Trailer
will read this manual before operating the
equipment.
2) Do not modify the equipment. Any non
authorized modification may affect the efficiency
and/or safety of the equipment.
3) Never operate the equipment with defective parts
or if damaged in any way. Have it repaired before
using it.
4) Make sure all fasteners are in place and properly
secured or tightened. Refer to torque chart on
page 25.
5) Hydraulic fluids under pressure can damage your
skin. Do not use your hands to locate a leak.
6) Battery (with 12V hydraulic system) contains
GENERAL SAFETY
sulfuric acid. Avoid contact with skin, eyes or
clothing.
SAFETY IN OPERATION
1) WARNING! Do not overload your trailer, do not
exceed the load capacity indicated in the
specifications on page 12.
2) Be sure there are no obstructions around the
equipment and that no one stands near the
equipment when in use.
3) Do not operate an engine in a confined or non
ventilated area.
4) Do not perform any adjustments, cleaning, mainte-
nance or repairs with the engine running on the
towing vehicule. Preferably remove the key from
the ignition.
5) Be careful when backing-up, make sure you have
good visibility.
6) In the case of a Highway Service Trailer, make
sure the suspension, brakes and lights are all
functioning properly.
7) Do not forget to unlock the proper panel before
dumping.
8) With the 3-way dump trailers, do not forget to
install the pins in the two ball-joints on the side
you wish to dump the load, and release the adja-
cent panel.
9) Always travel at a safe operating speed following
regulations and common sense. In the case of
agricultural service tires, follow the manufacturer's
specified safe speed. The road speed should be
such as to maintain full control over steering and
braking.
2
SAFETY (cont'd)
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SAFETY WITH MAINTENANCE
1) Perform maintenance according to
recommendations contained in this manual.
2) Before performing any work under the raised
platform, always install the safety prop
provided.
3) If the trailer is hooked up to the tractor while
performing maintenance work, make sure the
engine is not running and preferably remove the
ignition key.
SAFETY IN TRANSPORT
1) On public roads, use proper safety lights and
check local regulations.
2
2) Be alert while driving on the road. Never carry
passengers.
DECALS
SAFETY DECALS
The safety decals are affixed wherever special safety
precautions are indicated. Locate them on the
equipment and read them carefully. If a decal is
damaged, lost or illegible, install a new one. The
following photos indicate where each one must be
installed.
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3
Figure 3
A
MAINTENANCE DECALS
The maintenance decals indicate the points requiring
lubrication. Refer to maintenance section for more
details.
Figure 5 Part no.: A 106
Figure 4 Part no.: A 105
Figure 2
Decal A Part no.: A110
START-UP
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7) Verify for adequate tightness of all fastening
devices. Refer to torque chart on page 25.
8) Operate the hydraulic system a few times, raising
and lowering the platform in order to remove any
trapped air in the system. Then check the oil level
in the tractor's hydraulic oil reservoir.
9) With the 3-way dump trailer, the ball-joint pins are
usually installed in a diagonal configuration to
prevent tipping during handling. They must be
installed on the side you wish to dump the load.
ATTENTION: Never use the diagonal configu-
ration when using your Dump Trailer.
10) Do not forget to unlock the proper panel before
dumping.
BASIC START-UP PROCEDURES
1) Lubricate all grease fittings with a good quality
multiuse grease.
2) Lubricate panel release mechanism, front and rear
with good quality oil.
3) Adjust tire pressure to manufacturer's
specifications.
4) Install wheels on hubs.
5) Install panels.
6) Install all hydraulic hoses and fittings compatible
with your equipment.
4
MAINTENANCE
Before performing any work under the raised
platform, always install the safety prop provided.
1) Wipe off all grease fittings with a clean cloth
before adding grease in order to avoid injecting
dirt or sand.
2) Repair or replace damaged grease fittings.
3) Lubricate all grease fittings every 20 hours of
operation.
4) Check all bolts on wheels after first 5 hours of
operation and then every 50 hours of operation.
5) Lubricate panel release mechanism, front and rear,
every 20 hours of operation.
6) Check tire pressure every 50 hours of operation,
adjust according to manufacturer's
recommendation indicated on the tires.
7) Check brakes once a year and adjust or repair if
necessary.
8) Open, clean and lubricate wheel bearings once a
year.
9) Check all nuts and bolts once a year. If necessary
use torque chart on page 25.
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5
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