Proline Gold Supplément

5-Stage Reverse Osmosis Drinking Water System

Installation & Service Manual

WQA GOLD SEAL:

This System Conforms to (WQA S-300) for the reduction of TDS, Pen-

tavalent Arsenic, Barium, Cadmium, Chromium +6, Chromium +3, Cop-

per, Fluoride, Lead, Radium (226/228), Selenium and Turbidity as veri-

ed and substantiated by test data.

Congratulations on choosing the PROLINE®

5-Stage Reverse Osmosis (RO) Drinking Water System

This high quality unit has been designed to t under most kitchen and wet-bar

sinks. We suggest that you carefully review the following information booklet

before you attempt to install the reverse osmosis system.

Your Reverse Osmosis system is a highly sophisticated machine. We strongly

recommend using only trained & experienced technicians for installation and

troubleshooting. To locate the closest authorised service technician contact

your dealer or visit us at www.waterworldusa.com.

If you decide to install the unit yourself, please follow these installation

instructions, which have been simplied with color coded tubing. All your

local plumbing codes and regulations must be followed while installing your

RO system. For installation assistance, contact your local dealer.

Tools Required:

1) Hand drill for faucet hole. Use the appropriate 7/8” drill bit for the

surface you are drilling:

A) Titanium bit for metal sinks.

B) Glass and tile bit or Relton cutter for porcelain sinks.

C) Diamond core bit for granite.

2) Phillips head screwdriver.

3) Adjustable crescent wrench.

4) Basin wrench.

5) ¼” drill bit for drain clamp.

Your local dealer

1/4” red tubing

from flow restrict

to air gap

3/8” red tubing

to drain clamp

Color Coded Tubing

Tubing Directions

1/4” Green Feed water supply line to inlet. Feed ball valve labeled “TO FEED”

3/8” Blue Carbon post lter elbow labeled “TO FAUCET” to center threaded shank of faucet

3/8” Yellow Carbon post lter tee labeled “TO TANK” to ball valve on storage tank

1/4” Red Flow restrictor labeled “TO DRAIN” to air gap 1/4” drain/barb inlet at faucet air gap

3/8” Red 3/8” Barb on air gap to DC-38J Drain clamp

INSTALLATION DIAGRAM FOR PROLINE GOLD SYSTEM

CONNECT YOUR SYSTEM TO THE COLD WATER SUPPLY ONLY. DO

NOT USE WATER SUPPLY THAT IS MICRO-BIOLOGICALLY UNSAFE, OR

OF UNKNOWN SOURCE WITHOUT ADEQUATE DISINFECTION BEFORE

OR AFTER THE SYSTEM.

WARNING:

(Fig. 1)

Installation Kit Contents

color tubing

1. Color Coded Tubing:

Color Coded Tubing ( 5 coils, 4 colors)

¼’’ Green Tubing (approximately 8 feet)

¼’’ Red Tubing (approximately 6 feet)

3/8’’ Yellow Tubing (approximately 6 feet)

3/8’’ Blue Tubing (approximately 6 feet)

3/8” Red Tubing (approximately 5 feet)

Note: The color coded tubing matches

the color coded plugs on the PROLINE® RO unit.

SV-01

2. SV-01:

SV-01 (Self Piercing Saddle Valve) for tapping

into cold water supply by piercing a hole in to copper

tubing. (See gure # 3)

AD-4BC-3W BV-2BC

3. BV-2BC (Chromed Ball Valve NPT ¼’’) and

AD-4BC-3W (Chromed Adapter NPT ½’’) are used for

tapping into cold water supply at the top of undersink . If

you have a vinyl feed line or exible metal feed line use

the BV-2BC and AD-4BC-3W. (see gure #2)

3/8” DC-38J (Drain Clamp)

4. DC-38J

DC-38J (Drain Clamp) used for tapping into drainline for

discharge of the wastewater down the drain.

Teon Tape

5. Teon Tape:

Teon Tape is used on all threaded ttings to prevent

water leakage. Eight rotations (layers) are adequate

when using Teon tape to secure any threaded ttings.

The PROLINE® RO already has Teon tape on all of

its ttings.

BV-103-EZ

6. BV-103-EZ:

BV-103-EZ (Storage Tank Ball Valve 3/8’’). In normal

operation, the Storage Tank Ball Valve must be in the

“open” position. Add 8 layers of Teon tape on top of

the Threaded tank outlet. Screw tank ball valve

securely on threaded 1/4” port.

Release Tool

7. Release Tool:

Release Tool (Quick Connect Release Wrench) allows

easier disconnecting of tubing ¼’’ and 3/8’’ from quick

connect ttings. Push release tool against collet of

quick connect tting and pull the tubing out of the

tting.

WR-1W

8. WR-1W :

WR-1W (White Wrench) Make sure the black rubber

O-ring is properly in place in the lter housing after

changing lters following any maintenance.

6FC6

9. 6FC6:

6FC6 (Faucet connector) to connect the faucet with

blue 3/8’’ tubing coming from the post lter labeled

TO FAUCET.

TAPPING INTO THE COLD WATER LINE

A - (Using the water supply adaptor Part # AD-4BC-3W & BV-2BC)

For ex metal or plastic line.

NOTE: The Proline® drinking water system must be connected to the COLD water

supply only.

1) Turn off the cold water supply to the sink faucet by locating the round or oblong

handle and turning clockwise until the water supply is off.

NOTE: If the cold water shut off valve fails to turn off the water, the house supply can

be turned off at the main water supply.

2) The water supply adapter (Fig. #2) may be installed at the faucet connection

3) Disconnect the 1/2” threaded nut from the base of the faucet on the cold water

side. Place the at washer inside the female end of the water supply adapter.

Screw on the base of the cold water faucet.

4) Re-connect the 1/2” threaded nut onto the male threads of the adapter. “DO

NOT USE TEFLON TAPE ON THIS THREAD, RUBBER WASHERS WILL SEAL

THE CONNECTIONS”.

5) Place Teon tape on the 1/4” male threads of the ball valve supplied with the

adapter. Screw the ball valve into the 1/4” female port on the side of the adapter.

6) Remove the 1/4” nut from the ball valve, place the nut over the 1/4” Green tubing,

insert the tubing onto the barbed connection of the ball valve and tighten into

place with the 1/4” nut.

Flat washer

Water supply adapter

Ball valve

Apply teflon tape here

AD-4BC-3W

BV-2BC

(inside supply adaptor)

Base of the

cold water faucet

1/4”nut

1/2”threaded nut

with built in washer

Cold water supply

(Fig. 2)

Brass nut

Cold water line

Brass insert

Plastic ferrule

Valve handle

Valve bolt

NOTE: Use brass insert and plastic ferrule when connecting tubing to saddle valve.

Cold Water Supply Valve (Figure #3)

CAUTION: A pressure regulator is recommended for feedwater pressure above 80 psi.

NOTE: All local plumbing codes must be followed to ensure proper installation and

use of your PROLINE® system.

(Fig. 3)

*Do not over tighten brass nut

TAPPING INTO THE COLD WATER LINE

B - (Using self-piercing saddle valve Part # SV-01)

NOTE: This valve is designed for standard copper lines. If your cold water line is not

plumbed with copper line, use water supply adapter AD-4BC-3W & BV-2BC.

1) Turn off cold water supply under the sink and install the saddle valve to the cold line.

Clamp onto a smooth section and tighten valve bolt securely.

2) Turn the valve handle clockwise so that it pierces the copper cold water line.

3) Install the ¼’’ green tubing from the rst stage lter to the saddle valve (Fig. #3).

DRILLING THE HOLE FOR THE FAUCET

NOTE: SAFETY GLASSES SHOULD BE WORN TO PROTECT YOUR EYES WHILE

DRILLING THE FAUCET WHOLE.

1) For best results, a 7/8” drill bit should be used to drill a hole into your sink for the

auxiliary faucet.

2) Carefully select the faucet location making sure it will have a neat water fall

pattern and that the faucet stud will be accessible from below once the whole is

completed.

3) For Porcelain Sink: Before starting the drill motor, apply rm downward

pressure on the bit until a crunching occurs. This will help keep the drill from

moving when starting the hole. Use a special porcelain hole cutter.

4) For Stainless Steel Sink: Before using 7/8” bit, an indent should be made with

a center punch to keep the drill bit from moving. A small pilot hole will also aid the

7/8” drill bit.

5) For best results, keep steady rm pressure while drilling the hole. Too little

pressure during the start will cause excess wear on the bit and progress will be

slow.

6) Once the hole is complete, clean the area of metal chips and roughness around

the hole. Metal chips will stain porcelain.

For granite use a special diamond core bit only, help cool bit with water.

Warning: It is highly recommended for granite or slate countertops, to use the

assistance of a trained professional to drill the hole for the faucet. Serious damage

can occur to the counter if done by an inexperienced person.

3) Afx sponge provided with the drain clamp onto inside of clamp

piece matching the holes. The center hole on the sponge must

be removed.

4) Make sure to align drain saddle to drilled hole. Attach drain

clamp to drain pipe and tighten the two screws evenly (Fig. 7)

5) Connect the 3/8” red tubing to the drain clamp.

MOUNTING THE FAUCET

Air Gap Faucet (Optional)

1) Drill a 7/8” hole in the sink or the counter top, or use an

existing hole.

2) Slide chrome cover plate and rubber gasket on to

stem of faucet and place faucet onto sink, with the

stem going through the hole.

3) Place metal slotted washer over threaded

stem of faucet.

4) Place plastic spacer over

threaded stem of faucet

locking in place, slotted

washer onto countertop.

5) Tighten nut from under

the counter surface to lock the

faucet into place.

6) Attach red ¼’’ drain water discharge line to DRAIN

INPUT barb. And red 3/8’’ drain line to DRAIN

OUTPUT barb as shown.

7) Thread the faucet connector onto threaded stem of faucet. Do not use Teon tape.

8) Connect blue 3/8” tubing to faucet connector.

Rubber gasket

Drain line to air gap

1/4”red tubing

Drain line from air gap

to drain clamp 3/8”red tubing

Darin Output

Darin Input

Chrome cover plate

Plastic spacer

Faucet connector

3/8”X 7/16”

Faucet nut

Metal washer

Slotted washer

Sink or counter top material

Blue 3/8”tubing

Sink

Mount drain

saddle

at either location

Never mount here

DRAIN CLAMP INSTALLATION

1) The drain clamp assembly should be installed

above the trap and on the vertical or horizontal

tail piece (Fig. 5)

2) Mark the hole position on the pipe and drill a ¼’’ hole through

one side of the pipe. (Fig. 6). Be careful not to drill the hole

through both sides of the pipe.

(Fig. 5)

(Fig. 6)

(Fig. 7)

(Fig. 4 B)

POSITIONING THE SYSTEM

1) The head assembly will stand up in the sink cabinet or can be hung on screws.

2) The storage tank may be laid on its side. The bladder tank will function both

ways horizontal and vertical.

3) The head assembly and/or storage tank may be placed up to 10 feet from the point of use with some

pressure loss.

CONNECTING THE SYSTEM

1) Compression tting may be found on the water supply adapter. To

make the connections, slide a compression nut onto the tubing (Fig.

8). Slip the white plastic sleeve onto the tubing with the beveled end

towards the end of the tubing. Insert a brass or plastic insert into the

tubing, bottom the tubing into the tting, slide the nut up and tighten

with a wrench. DO NOT OVER TIGHTEN. Do not use the brass

sleeves on plastic tubing, use only plastic sleeves on plastic

tubing.

2) The plastic tting on the drain clamp is connected by slipping the plastic

nut onto the tubing. Bottom the tubing into the drain clamp and tighten

rmly without tools.

3) See page 2 for connection diagram on color coded tubing.

Connector

White Plastic Sleeve

Compression nut

Plastic Tubing

Brass Insert

(Fig. 8)

(Fig.9)

To disconnect, ensure the system is depressurized before removing the tube.

Push in collet squarely against face of tting. With the collet held in the

position, the tube can be removed. The tting can there be re-used.

Push in collet and remove tube

Disconnecting

Pull on the tube to check that it is secure. It is a good practice to test the

system prior to leaving site and/or before use.

4 Pull to check secure

Push the tube into the tube stop. The collet (gripper) has stainless steel

teeth which hold the tube rmly in position while the ‘O’ ring provides a

permanent leak proof seal.

3 Push up to tube stop

Fitting grips before it seals. Ensure tube is pushed into the tube stop.

2 Insert tube

Cut the tube square. It is essential that the outside diameter be free of score marks

and that burrs and sharp edges be removed before inserting into ttings. For soft

thin walled plastic tubing, we recommend the use of a tube insert.

1 Cut tube into square

Push on collet

Pull on tubingPull on tubing

EZ FITTINGS- QUICK CONNECT

Your PROLINE®reverse osmosis system is equipped with EZ ttings. The quick connect ttings feature leak

proof installations. EZ Fittings provide efcient quick connection and disconnection resulting in reduction of

service time and labor cost.

START UP PROCEDURE

1) Check to see all connections are made

2) Check that the pre-lter and pre-carbon sumps are secure with “O” rings in place

using the housing wrench provided.

3) Slowly turn on the water by turning the needle valve counterclockwise or ball valve

1/4 turn,where handle is parallel to the tubing line.

4) The valve handle on top of the tank should be in the open position, parallel to the

valve body.

5) The handle of the faucet should be in the closed position.

6) Check for leaks.

7) The PROLINE® drinking water system makes 2 gallons of drinking water per hour

and requires 2 hours before water is readily available.

8) During this initial ll period, you will hear water being discharged through the red

drain line. This is normal as the contaminated water is being rejected by the reverse

osmosis membrane.

The Proline system comes with a manual ushing valve on the drain line. This must

be closed during normal operation.

WARNING: DO NOT DRINK WATER FROM THE FIRST TANK PRODUCED BY THE

SYSTEM. DISCHARGE THE WATER FROM THE STORAGE TANK BY OPENING THE

FAUCET. DISCHARGING MIGHT TAKE UP TO 15 MIN.

If you have any difculties with the installation, or require additional information on your unit

please consult your local dealer.

We thank you for purchasing our PROLINE®Reverse Osmosis drinking water unit. In

order to maintain high quality pure water, it is important that scheduled maintenance

be followed.

RECOMMENDED MAINTENANCE

1) Sediment Pre-lter: The Pre-Filter protects the system and should be maintained

regularly. The snow-white Pre-Filter should be changed when the outside discolors

to a cardboard brown color and before the inner core discolors. The life of the Pre-

Filter will depend upon condition of your water supply and should be checked at 3

month intervals until a lter life is established (average life 6 months). Always make

sure that o-rings are seated properly inside sumps before tightening canisters.

2) Carbon Blocks: Designed to reduce chlorine from the water supply, as well as

organic and inorganic substance before entering the TFC membrane (average life

12 months).

NOTE: ALWAYS MAKE SURE THAT O-RINGS ARE SEATED PROPERLY INSIDE

SUMPS BEFORE TIGHTENING CANISTERS.

3) Post-Carbon: The post-lter should be changed when you experience an unusual

taste and/or odor to the water and has a nominal life of 1 year.

4) Membrane: The high quality Thin Film Composite membrane should last between 2

to 4 years depending on the quality of your local water & water usage.

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