Prinzen PSPC5 Manuel utilisateur

SERVICE MANUAL PSPC5

Prinzen B.V.

Weverij 18

7122 MS AALTEN

P.O. Box 85

7120 AB AALTEN

NEDERLAND

Phone: +31(0) 543 490060

Fax: +31(0) 543 476205

e mail: [email protected]

Website: www.prinzen.com

TABLE OF CONTENTS

SM-PSPC5-01-E/12-2007 SERVICE MANAUL PSPC5 Page 3 of 73

TABLE OF CONTENTS

CHAPTER BOOK

INTRODUCTION I

1 SAFETY I

2 INSTALLATION I

3 COMPONENTS ADJUSTMENTS I

4 DESCRIPTION PACKER I

5 DESCRIPTION OUTPUT CONVEYOR I

6 DESCRIPTION 30 CELL TRAY DENESTER I

7 DESCRIPTION HATCH TRAY DENESTER I

8 TROUBLE SHOOTING GUIDE I

TABLE OF CONTENTS

SM-PSPC5-01-E/12-2007 SERVICE MANAUL PSPC5 Page 5 of 73

INDEX

INTRODUCTION ................................................................................................................................................7

LIABILITY

............................................................................................................................................... 9

GENERAL

............................................................................................................................................... 9

........................................................................................................................................... 9

GENERAL

............................................................................................................................................. 10

SAFETY REGULATIONS

.......................................................................................................................... 10

LEGAL REGULATIONS

............................................................................................................................ 10

HOW TO USE THIS MANUAL

? ................................................................................................................. 10

TARGET GROUPS

................................................................................................................................. 11

SYMBOLS

............................................................................................................................................ 11

EXPLANATION OF MACHINE TAG

............................................................................................................ 12

ADDRESS PRINZEN

...............................................................................................................................13

SAFETY..................................................................................................................................................15

GENERAL

............................................................................................................................................. 16

SAFETY INSPECTION PROCEDURE

......................................................................................................... 16

SAFETY REGULATIONS

.......................................................................................................................... 17

SAFETY PROVISIONS

............................................................................................................................ 18

DEFINITION OF SAFETY DEVICES

............................................................................................................ 18

WARNING LABELS

................................................................................................................................. 19

INSTALLATION .....................................................................................................................................21

SAFETY REGULATIONS

.......................................................................................................................... 22

TRANSPORT

......................................................................................................................................... 22

STORAGE

............................................................................................................................................ 22

ASSEMBLY AND INSTALLATION

............................................................................................................... 22

PREPARATION

...................................................................................................................................... 23

FACILITIES

........................................................................................................................................... 23

INSTALLATION DATA

............................................................................................................................. 23

INSTALLATION

...................................................................................................................................... 24

SAFETY REGULATIONS

.......................................................................................................................... 24

PACKER

.......................................................................................................................................................................................................24

OUTPUT CONVEYOR

....................................................................................................................................................................................25

ELECTRICAL CONNECTION OUTPUT CONVEYOR TO PACKER

......................................................................................................................26

ACUUM HEAD PROTECTION

.....................................................................................................................................................................26

POWER AND AIR SUPPLY

.............................................................................................................................................................................27

DIRECTION OF ROTATION OUTPUT CONVEYOR

..........................................................................................................................................28

TESTING

FIRST EGG

...................................................................................................................................................................................................29

OUTPUT CONVEYOR POSITION

....................................................................................................................................................................29

CONNECTION EGG COLLECTING CONVEYOR

..............................................................................................................................................31

DISASSEMBLY

...................................................................................................................................... 32

COMPONENTS ADJUSTMENTS..........................................................................................................33

ENERAL ADJUSTMENTS

...................................................................................................................... 34

SAFETY REGULATIONS

.......................................................................................................................... 34

PHOTO SWITCHES

.......................................................................................................................................................................................34

INDUCTIVE PROXIMITY SWITCHES

.............................................................................................................................................................34

AIR SUPPLY

.................................................................................................................................................................................................35

VALVE BLOCK

.............................................................................................................................................................................................35

PLC............................................................................................................................................................................................................35

FREQUENCY INVERTERS

.............................................................................................................................................................................36

POWER SUPPLIES

........................................................................................................................................................................................36

PACKER.................................................................................................................................................37

TABLE OF CONTENTS

Page 6 of 73 SERVICE MANUAL PSPC5 SM-PSPC5-01-E/12-2007

DESCRIPTION PACKER

.......................................................................................................................... 38

ADJUSTMENTS PACKER

........................................................................................................................ 42

INFEED BELT TENSION

................................................................................................................................................................................42

GATE BLOCKERS

.........................................................................................................................................................................................42

GATE EGG DETECTION

................................................................................................................................................................................42

ROLLER TRACK STOP POSITION

..................................................................................................................................................................43

FLAP SHAFT STOP POSITION

........................................................................................................................................................................43

CUP CONVEYOR STOP POSITION

..................................................................................................................................................................44

MAIN DRIVE STOP SENSOR

..........................................................................................................................................................................44

MAIN DRIVE CHAIN TENSION

......................................................................................................................................................................45

LOOSEN UP TAPER LOCKS

...........................................................................................................................................................................45

IGHTEN UP TAPER LOCKS

.........................................................................................................................................................................45

EGG LIFTER POSITION

.................................................................................................................................................................................46

VACUUM HEAD HORIZONTAL POSITION

.....................................................................................................................................................47

VACUUM LIFTER CHAIN TENSION

...............................................................................................................................................................47

VACUUM HEAD FRONT REAR

......................................................................................................................................................................47

VACUUM HEAD LEFT RIGHT

........................................................................................................................................................................47

VACUUM HEAD PICK UP POSITION

..............................................................................................................................................................48

VACUUM HEAD TRAY SET POSITION

...........................................................................................................................................................48

SPEED LEFT RIGHT

......................................................................................................................................................................................49

VACUUM HEAD ZERO POSITION

..................................................................................................................................................................49

VACUUM VALVE PARTS REPLACEMENT

.....................................................................................................................................................50

OUTPUT CONVEYOR...........................................................................................................................53

DESCRIPTION OUTPUT CONVEYOR

......................................................................................................... 54

ADJUSTMENTS OUTPUT CONVEYOR

....................................................................................................... 56

TRANSPORT BELT TENSION

.........................................................................................................................................................................56

CELL TRAY GUIDE

..................................................................................................................................................................................56

HATCH TRAY GUIDE

...................................................................................................................................................................................56

HATCH TRAY DETECTION

...........................................................................................................................................................................56

HATCH

RAY STOP POSITION

.....................................................................................................................................................................57

30 CELL TRAY DENESTER..................................................................................................................59

DESCRIPTION

CELL TRAY DENESTER

................................................................................................ 60

ADJUSTMENTS

CELL TRAY DENESTER

............................................................................................... 62

BUNKER ADJUSTMENT

................................................................................................................................................................................62

TRAY GUIDE

................................................................................................................................................................................................62

LOWER GRIPPERS

........................................................................................................................................................................................62

TOP GRIPPERS

.............................................................................................................................................................................................62

DENESTER STOP POSITION

..........................................................................................................................................................................63

TIE ROD ADJUSTMENT

................................................................................................................................................................................63

HATCH TRAY DENESTER....................................................................................................................65

DESCRIPTION HATCH TRAY DENESTER

................................................................................................... 66

ADJUSTMENTS HATCH TRAY DENESTER

................................................................................................. 68

BUNKER ADJUSTMENT

................................................................................................................................................................................68

TOP GRIPPER

...............................................................................................................................................................................................68

DENESTER STOP POSITION

..........................................................................................................................................................................69

TIE ROD ADJUSTMENT

................................................................................................................................................................................69

TROUBLE SHOOTING GUIDE .............................................................................................................71

INTRODUCTION

SM-PSPC5-01-E/12-2007 SERVICE MANAUL PSPC5 Page 7 of 73

INTRODUCTION

Page 8 of 73 SERVICE MANUAL PSPC5 SM-PSPC5-01-E/12-2007

CAUTION:

This manual must be read by each person, before that person adjusts

the machine.

ATTENCION:

Cualquier persona que ajusta esta máquina, debe leer este manual de

manejo antes de ajustar.

ATTENTION:

Chacun qui régle cette machine doit lire le manuel en avant.

VORSICHT:

Jeder, der diese Maschine einstellen soll, muß vorher diese Hinweise

lesen.

ATTENTIE:

Een ieder, die deze machine afstelt dient vooraf deze handleiding te

lezen.

INTRODUCTION

SM-PSPC5-01-E/12-2007 SERVICE MANAUL PSPC5 Page 9 of 73

LIABILITY

Prinzen BV cannot be held responsible for any costs, damage or personal injury if it’s system is not

used in accordance with the instructions as described in this manual.

Since Prinzen BV is constantly improving its systems it may be possible that there are small

differences between your system and this manual.

Though this manual has been put together with the utmost care, Prinzen BV cannot accept any

responsibility for costs, damage or personal injury arising from any fault and/or incompleteness in the

content of this document.

GENERAL

This manual is intended to be used by service engineers of Prinzen and its official dealers. It contains

important information concerning safety and adjustment of the Prinzen BV system. For uncomplicated

functioning of the system, read this manual carefully and adjust according to the directions in this

manual.

Beside the design and the used materials also the correct adjustment of the system has great impact

on the functioning, the life span and the operational costs of the system.

This manual will help you to gain knowledge for correct adjustment of the system.

A Prinzen BV system meets the demands, mentioned in the European machine guideline (CE).

Prinzen BV ©

This document contains confidential information and information protected by

document to third parties, or the use thereof is only permitted after express

written permission of Prinzen BV.

All rights rest with Prinzen BV, Aalten, The Netherlands.

Written by Visser Machine Services.

INTRODUCTION

Page 10 of 73 SERVICE MANUAL PSPC5 SM-PSPC5-01-E/12-2007

GENERAL

This manual contains important information concerning:

- Safety

- Installation

- Adjustments

Read and understand this total service manual before starting to adjust the system. Beside this

manual also knowledge about the operating, maintaining and cleaning of the system is necessary for a

safe and correct adjustment of the system. Also read and understand the complete user manual of the

system before starting to adjust it.

Never change the sequence of procedures as described in this manual.

SAFETY REGULATIONS

Before starting to adjust the system first read this chapter and chapter Safety.

LEGAL REGULATIONS

All safety directions stated in this manual must be observed.

Along with the safety regulations in this chapter the instructions of the qualified trade organization of

your country must be observed to avoid accidents.

Before starting to adjust the machine always consult the safety manager of the company to discuss if

a work permit is required for this job.

All safety devices, installed in the machine by the manufacturer and the indications mentioned in the

manuals are conditions to control the machine safely.

Technical changes, which influence the safety working of the machine, may only be executed by the

service department of Prinzen.

Do not change controls, and/or PLC programs, without written permission from Prinzen because this

may affect the safety of the machine.

Only use genuine Prinzen parts or CE-certified parts for replacement.

Prinzen cannot be held responsible for any consequential damages to the system or other installations

that were caused by technical changes, unprofessional maintenance and repairs on our system, which

were executed by the dealer.

Warranty becomes invalid when consequential damages to the system, caused by technical changes,

unprofessional maintenance and repairs, were executed by the dealer.

HOW TO USE THIS MANUAL?

The manual is constructed to provide a maximum amount of information with a minimum amount of

searching. The key to easy reference is the Table of contents. Familiarize yourself with it and you

won’t have any trouble locating information from any area of machine.

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