Prinzen PSPC Series Manuel utilisateur

USER MANUAL PSPC

PSPC30 PSPC5 PSPC7

Prinzen B.V.

Weverij 18

7122 MS AALTEN

P.O. Box 85

7120 AB AALTEN

NEDERLAND

Website: www.prinzen.com

TABLE OF CONTENTS

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TABLE OF CONTENTS

CHAPTER BOOK

INTRODUCTION I

1 SAFETY I

2 MACHINE DESCRIPTION I

3 OPERATION I

4 MAINTENANCE I

5 SPARE PARTS I

6 OVOPRINT I

TABLE OF CONTENTS

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INDEX

INTRODUCTION ................................................................................................................................................7

LIABILITY ............................................................................................................................................... 9

GENERAL............................................................................................................................................... 9

COPYRIGHT ........................................................................................................................................... 9

GENERAL............................................................................................................................................. 10

SAFETY REGULATIONS.......................................................................................................................... 10

LEGAL REGULATIONS............................................................................................................................ 10

HOW TO USE THIS MANUAL?.................................................................................................................. 11

WHO SHOULD USE THIS MANUAL? ......................................................................................................... 11

MANUAL INFORMATION ......................................................................................................................... 11

SERIAL NUMBER................................................................................................................................... 11

SYMBOLS............................................................................................................................................. 12

EC-DECLARATION OF CONFORMITY FOR MACHINERY .............................................................................. 13

1. SAFETY..................................................................................................................................................15

GENERAL............................................................................................................................................. 16

SAFETY REGULATIONS.......................................................................................................................... 17

SAFETY PROVISIONS ............................................................................................................................ 19

DEFINITION OF SAFETY DEVICES............................................................................................................ 19

EMERGENCY BUTTON........................................................................................................................... 20

SAFETY INSPECTION PROCEDURE ......................................................................................................... 20

WARNING LABELS................................................................................................................................. 21

2. MACHINE DESCRIPTION.....................................................................................................................23

SAFETY REGULATIONS.......................................................................................................................... 24

MACHINE DESCRIPTION......................................................................................................................... 25

PSPC............................................................................................................................................................................. 25

UNIT DESCRIPTION............................................................................................................................... 27

PACKER ........................................................................................................................................................................ 27

VACUUM HEAD............................................................................................................................................................. 29

OPTIONAL EGG PATTERN DEVICE............................................................................................................................. 30

OPTIONAL STAMPING UNIT......................................................................................................................................... 31

30 CELL TRAY DENESTER........................................................................................................................................... 32

HATCH TRAY DENESTER ............................................................................................................................................ 33

OUTPUT CONVEYOR ................................................................................................................................................... 34

OPTIONAL EASY STACKER......................................................................................................................................... 36

3. OPERATION ..........................................................................................................................................37

SAFETY REGULATIONS.......................................................................................................................... 38

EXPLANATION OF THE OPERATION......................................................................................................... 39

OPERATING PANEL...................................................................................................................................................... 39

OPTIONAL BUTTONS ................................................................................................................................................... 41

LOCAL BUTTONS.......................................................................................................................................................... 43

STARTING PRODUCTION............................................................................................................................................. 44

STOPPING PRODUCTION............................................................................................................................................ 45

PRODUCT CHANGE OVER...................................................................................................................... 46

CHANGE OVER TO 30 TRAY........................................................................................................................................ 46

CHANGE OVER TO 150 TRAY...................................................................................................................................... 47

CONVERSION....................................................................................................................................... 48

GATE OPEN/CLOSE ..................................................................................................................................................... 48

MOBILE OUTPUT CONVEYOR REPOSITIONING........................................................................................................ 48

DENESTER TO PAPER TRAY....................................................................................................................................... 49

DENESTER TO PLASTIC TRAY.................................................................................................................................... 49

DENESTER TO TWIN PACK TRAY............................................................................................................................... 49

DENESTER TO HARTMANN EGG TECH UNIC TRAY.................................................................................................. 50

TABLE OF CONTENTS

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OPERATION ADJUSTMENTS ................................................................................................................... 51

AIR SUPPLY.................................................................................................................................................................. 51

GATE BLOCKERS......................................................................................................................................................... 51

START / STOP DELAY TIME......................................................................................................................................... 52

MAN MACHINE INTERFACE..................................................................................................................... 53

BUTTONS MMI .............................................................................................................................................................. 53

CHANGING NUMERICAL VALUES ............................................................................................................................... 53

DISPLAY MMI................................................................................................................................................................ 53

STATUS MESSAGES .................................................................................................................................................... 54

MMI MENU’S......................................................................................................................................... 56

STATUS DISPLAY MENU.............................................................................................................................................. 56

AUTOFEED EGG BELT MENU...................................................................................................................................... 56

EGG COUNTER MENU ................................................................................................................................................. 58

SERVICE MENU SEVERAL FUNCTIONS...................................................................................................................... 60

SERVICE MENU ADJUST TRANSFER MECHANISM................................................................................................... 62

SERVICE MENU EGG BELT CONTROL ....................................................................................................................... 64

SERVICE MENU SET REPETITION DENESTER.......................................................................................................... 64

SERVICE MENU SET STACKER HEIGHT..................................................................................................................... 64

SERVICE MENU SENSOR CONTROL.......................................................................................................................... 66

4. MAINTENANCE.....................................................................................................................................69

GENERAL............................................................................................................................................. 70

SAFETY REGULATIONS.......................................................................................................................... 70

MAINTENANCE UTENSILS ...................................................................................................................... 70

RECOMMENDED CLEANING AGENT......................................................................................................... 71

GENERAL CLEANING PROCEDURE.......................................................................................................... 71

AFTER CLEANING ................................................................................................................................. 71

RECOMMENDED LUBRICANTS................................................................................................................ 72

GENERAL MAINTENANCE PROCEDURE ................................................................................................... 73

AFTER MAINTENANCE........................................................................................................................... 73

PREVENTIVE MAINTENANCE INSTRUCTIONS............................................................................................ 74

DAILY MAINTENANCE.................................................................................................................................................. 74

WEEKLY MAINTENANCE.............................................................................................................................................. 75

MONTHLY MAINTENANCE........................................................................................................................................... 77

½ YEARLY MAINTENANCE........................................................................................................................................... 79

YEARLY MAINTENANCE .............................................................................................................................................. 80

LUBRICATION DIAGRAM......................................................................................................................... 81

5. SPARE PARTS......................................................................................................................................83

LIST WITH RECOMMENDED SPARE PARTS PSPC ...................................................................................... 85

6. OVOPRINT.............................................................................................................................................87

INSTRUCTIONS..................................................................................................................................... 90

INSTALLATION...................................................................................................................................... 91

OPERATION ......................................................................................................................................... 93

CHANGING SETTINGS ................................................................................................................................................. 94

SETTING TEXT.............................................................................................................................................................. 94

SET PRINT LENGTH..................................................................................................................................................... 95

SET FONT ..................................................................................................................................................................... 95

SETTING OF TWO ROWS............................................................................................................................................. 96

SET CLEANING TIME.................................................................................................................................................... 96

SET SHORT KEY........................................................................................................................................................... 96

CHANGE PRINTER SETTINGS..................................................................................................................................... 97

MENU STRUCTURE...................................................................................................................................................... 98

INK CARTRIDGE.................................................................................................................................... 99

LIST WITH RECOMMENDED SPARE PARTS OVOPRINT............................................................................... 99

INTRODUCTION

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INTRODUCTION

Page 8 of 99 USER MANUAL PSPC UM-PSPC-06-E/10-2012

CAUTION:

This manual must be read by or to each person, before that person operates, cleans,

repairs, supervises the operation of, or uses this machine in any way.

PRECAUCIÓN:

Este manual debe ser leído por cualquier persona encargada de hacer funcionar,

limpiar, reparar, supervisar el funcionamiento o utilizar esta máquina, antes de llevar

a cabo dichas operaciones.

ATTENTION:

Ce manuel doit être lu par, ou a, toute personne avant qu’elle ne mette en route,

nettoie, répare, supervise le fonctionnement ou utilise cette machine, de quelque

manière que ce soit.

VORSICHT:

Jeder, der diese Maschine bedienen, reinigen, reparieren, überwachen oder auf

irgendeine Weise benutzen soll, muß vorher diese Hinweise lesen oder vorgelesen

bekommen.

ATTENTIE:

Een ieder, die deze machine bedient, reinigt, repareert, controleert of op enige

andere wijze gebruiken zal, dient vooraf deze bedieningsvoorschriften te lezen.

CAUTELA:

Il presente manuale deve essere letto da o ad ogni membro del personale prima che

tale persona operi, pulisca, ripari, diriga il funzionamento o utilizzi la macchina in

qualsiasi modo.

AVISO:

Este manual deve ser previamente lido por ou para cada pessoa antes de operar,

limpar, reparar, supervisionar a operação ou utilizar este aparelho de alguma forma.

ВНИМАНИЕ:

Каждому, кто собирается работать с данной машиной, чистить, ремонтировать,

проверять или использовать ее как-либо иначе, рекомендуется прежде

ознакомиться с даннной инструкцией по эксплуатации.

INTRODUCTION

UM-PSPC-06-E/10-2012 USER MANAUL PSPC Page 9 of 99

LIABILITY

Prinzen BV cannot be held responsible for any costs, damage or personal injury if its system is not

used in accordance with the instructions as described in this manual.

The information provided in this manual is valid for the standard design of the system. Parts of your

system may differ from this standard design.

Since Prinzen BV is constantly improving its systems it may be possible that there are small

differences between your system and this manual.

Though this manual has been put together with the utmost care, Prinzen BV cannot accept any

responsibility for costs, damage or personal injury arising from any fault and/or incompleteness in the

content of this document.

GENERAL

This manual contains important information concerning safety, operation, adjustment, maintenance,

cleaning and repair of the Prinzen BV system. For uncomplicated functioning of the system, read this

manual carefully and work according to the directions in this manual.

Beside the design and the used materials also the operation and maintenance have great impact on

the functioning, the life span and the operational costs of our system. You, as the owner of the system,

are responsible for the execution of maintenance according to the directions and the intervals in this

manual.

This manual will help you to gain knowledge to use the system as it should be used: Correct operated

and excellent maintained.

A Prinzen BV system meets the demands, mentioned in the European machine guideline (CE).

Prinzen BV ©

This document contains confidential information and information protected by

document to third parties, or the use thereof is only permitted after express

written permission of Prinzen BV.

All rights rest with Prinzen BV, Aalten, The Netherlands.

Written by Visser Machine Services.

INTRODUCTION

Page 10 of 99 USER MANUAL PSPC UM-PSPC-06-E/10-2012

GENERAL

This manual contains important information concerning safety, operation, cleaning, maintenance and

breakdown remedies.

At all time this manual must be accessible for all personnel working with the system. Keep it in a

permanent place, close to the system. When the manual is lost or damaged, order a new copy as

soon as possible.

The user of the system should read and understand the total user manual before operating, cleaning,

maintaining and repairing the system.

Never change the sequence of procedures as described in this manual.

Beside this manual also knowledge about the installation and adjustments of the system may be

helpful for communication with the Prinzen service department or dealer. This information is described

in the English-language service manual, which is also delivered with this system.

SAFETY REGULATIONS

Before starting operation, cleaning, maintaining the system or before remedying breakdowns first read

this chapter and chapter Safety.

LEGAL REGULATIONS

-All safety directions stated in this manual must be observed.

-Along with the safety regulations in this chapter the instructions of the qualified trade

organization of your country must be observed to avoid accidents.

-Before starting to repair or maintain the machine always consult your safety manager to

discuss if a work permit is required for this job.

-All safety devices in the machine and the safety indications mentioned in this manual are

conditions to control the machine safely. The owner and his qualified personnel are in the end

the ones responsible for the safe use of the machine.

-The owner is responsible for the ability of the qualified personnel to perform its duties

according to the safety measures.

-Technical changes, which influence the safety working of the machine, may only be executed

by the service department of Prinzen.

-Do not change controls, and/or PLC programs, without written permission from Prinzen

because this may affect the safety of the machine.

-Only use genuine Prinzen parts or CE-certified parts for replacement.

-Prinzen cannot be held responsible for any consequential damages to the system or other

installations that were caused by technical changes, unprofessional maintenance and repairs

on our system, which were executed by the customer.

-Warranty becomes invalid when consequential damages to the system, caused by technical

changes, unprofessional maintenance and repairs, were executed by the customer.

DANGER!

Failure to obey legal regulations may result in permanent personal injury or death.

ATTENTION!

Failure to obey legal regulations may result in damage to the system.

Ce manuel convient aux modèles suivants

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