Prins Maasdijk SPRINTER Manuel utilisateur

USER MANUAL

SPRINTER

& TRIKE

Prins Maasdijk, Jul-20

1. FOREWORD ............................................................................................... 2

2. IMPORTANT .............................................................................................. 3

3. GENERAL SAFETY REQUIREMENTS ................................................................... 4

4. OVERVIEW OF MACHINE AND CONTROLS .......................................................... 6

4.1 Overview of machine ..................................................................................... 6

4.3 Overview of controls ..................................................................................... 7

4.4 Overview of central dashboard ......................................................................... 7

5 OPERATING THE FORKLIFT TRUCK ................................................................... 8

5.1 Adjustments ................................................................................................ 8

5.1.1 Steering column adjustment ......................................................................... 8

5.1.2 Seat adjustment ......................................................................................... 9

5.2 Starting and stopping the engine ..................................................................... 10

5.3 Moving off and stopping the forklift truck ........................................................ 13

5.4 Optional ................................................................................................... 15

5.5 Manoeuvring ............................................................................................... 16

5.7. Loading and unloading of goods ..................................................................... 17

5.8 Use of the tow hook (Prins Sprinter only) ......................................................... 20

6 MAINTENANCE THE FORKLIFT TRUCK ........................................................ 21

6.1 Drive train .................................................................................................. 21

6.2. Engine ...................................................................................................... 22

6.2.1 Engine ................................................................................................... 22

6.2.2 Set-up for towing..................................................................................... 24

6.2.3 Cooling water system ............................................................................... 24

6.2.4 Fuel filter for Sprinter and Trike with diesel engine ........................................ 25

6.2.5 Air filter ................................................................................................ 27

6.2.6 Battery .................................................................................................. 28

6.2.7 Fanbelt ..................................................................................................... 29

6.3 Miscellaneous maintenance tasks ..................................................................... 29

6.4 Electrical system .......................................................................................... 31

7. SUMMARY OF MAINTENANCE INTERVALS ........................................................ 32

8. TROUBLESHOOTING .................................................................................. 33

8.1 Vehicle ..................................................................................................... 33

8.2 Engine ...................................................................................................... 33

9 SPRINTER & TRIKE TECHNICAL SPECIFICATIONS ................................................ 36

10 ELECTRICAL CIRCUIT DIAGRAM ..................................................................... 38

Sprinter & Trike User Manual

Prins Maasdijk, Jul-20

Sprinter & Trike User Manual Foreword

Prins Maasdijk, Jul-20

Congratulations on your purchase of a Prins Sprinter or Prins Trike forklift truck manufactured

by Prins Maasdijk.

You will find all the important information you need to operate and maintain your forklift truck in

this manual. We recommend that you read through this manual carefully before taking the

forklift truck into use. Anyone using the machine is also recommended to read carefully through

the manual. Having read it, keep the manual where it can readily be found, so that essential

information about maintenance, defects and so on is always to hand.

If you need to order parts for your Prins forklift truck or if you have any questions or

observations, please contact Prins Maasdijk.

Please mention the machine's service and serial numbers in any correspondence with Prins

Maasdijk. These numbers appear on the plates mounted at top left and right of the steering

column. See Figure 1.1.

We trust you will enjoy many years of productive service from your new forklift truck.

Prins Maasdijk

Figure 1.1 | Service number and serial number

Type plate (colour: black):

1. Make

2. Type

3. Serial number

4. Capacity

5. Deadweight

6. Year of construction

Service plate (colour: grey):

1. Service number

Sprinter & Trike User Manual Important

Prins Maasdijk, Jul-20

This manual includes important information on the correct and safe use of your forklift truck.

Follow the instructions set out in this manual at all times.

At various points in this manual you will see the following symbol:

Note! Important information.

When you see this symbol, read the adjacent text carefully before starting the relevant

operation. This information relates to the safety of yourself and others. Stay alert and prevent

hazardous situations developing.

Sprinter & Trike User Manual General safety requirements

Prins Maasdijk, Jul-20

When working with or servicing the forklift truck you must be aware of the associated hazards.

Take full account of the safety rules. Failure to do so may result in serious physical injury to

yourself or others.

It is impossible for the manufacturer to foresee every hazardous situation that might arise. You

as the user therefore have a responsibility to look out for your own safety and that of others

during the use and maintenance of the forklift truck. Always use the tools and consumables

recommended by the manufacturer. Only original components should be used as replacements.

For your own safety and that of others:

 Never overload the forklift truck above the maximum permitted load indicated on the load

chart (see also Figure 5.12) on the machine.

 Take careful note of the load diagram, which is located on the forklift truck's engine cover.

 If you are forced by circumstances to lift a load on a single fork, take into account that the

maximal permitted load will be halved. However you must try to avoid doing this if at all

possible.

 Keep the speed low when travelling with a load (never use top speed!) and keep the load as

close as possible to the ground.

 With a raised load, keep the speed as low as possible and take account of the clearance

height of the forklift truck.

 Complete the required safety checks on the machine before starting to work with it. You

must never start work with the forklift truck without completing these checks. Particular

attention should be paid to the tyres, the battery, the brakes, the steering system, the fuel

system and the electrical components. This will help to prevent accidents.

 Fuel must never be added while the engine is running. No smoking is permitted while

refuelling or while replacing or topping up the oil, and no open flames or sparks may be

present in the immediate vicinity. Explosive gases are released during refuelling.

 Remove any spillages from the machine following refuelling or replenishment with oil.

 Before refuelling or replenishing the oil, check for any traces of leakage and establish where

these are coming from. If they are the result of a technical defect, have this repaired before

working with the forklift truck.

 Always apply the handbrake and place the gear lever in neutral when leaving the forklift

truck.

 An incorrect sitting position can lead to accidents. You should therefore start by adjusting the

seat so that you have good visibility and easy access to all controls.

 The forklift truck must never be used without the safety cage or the roll bar (fitted as

standard).

 A safety belt must be used when the forklift truck is in operation.

Sprinter & Trike User Manual General safety requirements

Prins Maasdijk, Jul-20

 Always drive at a speed where you have the forklift truck under proper control. Excessive

speed can be hazardous to you and your environment. Sudden braking, acceleration or

turns can also result in a hazardous situation.

 When driving the truck in and out of areas with limited headroom, take account of the

following points:

o Always check that there is sufficient space above and alongside the forklift truck.

o Keep all parts of your body within the safety cage at all times, keep your hands on the

steering wheel and your feet on or close to the pedals.

o Avoid hazardous situations when travelling.

 Operate the controls gently. This will appreciably extend the service life of your forklift truck

and increase safety.

 Never allow anyone to walk beneath the loaded forks. This is extremely dangerous.

 Never carry passengers on the forklift truck, and do not use the forks to lift persons.

 Loads should be allowed to descend gradually, with the forks horizontal or tilted slightly

back. Never lower the load with the forks tilted forwards.

 There are numerous signs you can use to check the condition of the machine. Unusual

noises, vibration or changes in the response to the controls may indicate defects. If you

suspect a fault, take the machine out of use and stop the engine. Check the cause of the

defect and take the necessary measures to rectify it.

Table 3.1 | Meaning of safety symbols

Follow the safety

and operating

instructions

Wear safety

eyewear and

protective clothing

Smoking and open

flames are prohibited

Electrolyte is

strongly corrosive

Live electrics, avoid

contact

Areas where

batteries are stored

or charged must be

adequately

ventilated

Risk of explosion,

avoid short-circuits

Sprinter & Trike User Manual Overview of machine and controls

Prins Maasdijk, Jul-20

4.1

Overview of machine

Figure 4.1 | Overview

1 - Lifting mast

2 - Lifting cylinder

3 – Carriage load backrest

4 – Tilting cylinder

5 – Fork carriage

6 – Forks

7 – Front wheel

8 – Rear wheel (steered)

9 – Counterweight

10 – Ballast plates (separate)

11 – Safety cage

Sprinter & Trike User Manual Overview of machine and controls

Prins Maasdijk, Jul-20

4.3

Overview of controls

Figure 4.2 | Control dashboard

1. Combination switch

driving direction, gear, horn

2. Battery switch (optional)

3. Parking brake switch

4. Front lighting switch (optional)

5. Rear lighting switch (optional)

6. Ignition switch

4.4

Overview of central dashboard

The Prins Sprinter and Prins Trike feature a central dashboard which includes a number of

warning signals. The fuel gauge is located in the middle. This shows the fuel tank level for

diesel engines. For lpg-driven machines, the level gauge is mounted on the tank. Below the fuel

gauge is a counter registering the service hours during which the machine has been in

operation.

The following warning signals are displayed in figure 4.3.

Figure 4.3 | Signals

1. Parking brake lamp

2. Low oil pressure lamp

3. Charging current indicator

4. High coolant temperature

5. Pre-glow indicator

6. High gear indicator

7. Low gear indicator

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