Primes FocusMonitor FM+ Manuel utilisateur

FocusMonitor FM+

LaserDiagnosticsSoftware LDS

35,0(6

Original Instructions

Revision 08 EN - 08/2023

FocusMonitor FM+ 35,0(6

Revision 08 EN - 08/2023

IMPORTANT!

READ CAREFULLY BEFORE USE.

KEEP FOR FUTURE USE.

FocusMonitor FM+

35,0(

4Revision 08 EN - 08/2023

Inhaltsverzeichnis

1 Basic safety notes 7

2 Icons and conventions 10

3 About this operating manual 11

4 System description 12

4.1 Measuring principle .................................................................................................................13

4.2 Status Display .........................................................................................................................13

4.3 Explanation of the product safety labels ..................................................................................14

4.4 Scope of delivery and accessories ..........................................................................................15

5 Transport and storage 15

6 Installation and settings on the PC 16

6.1 Install LaserDiagnosticsSoftware LDS......................................................................................16

6.2 Set IP address of PC...............................................................................................................16

7 Mounting 17

7.1 Conditions at the installation site .............................................................................................17

7.2 Installation in the laser system .................................................................................................17

7.2.1 Prepare mounting .....................................................................................................17

7.2.2 Possible mounting positions......................................................................................18

7.2.3 Align the device ........................................................................................................19

7.2.4 Mount the device ......................................................................................................22

7.2.5 Connecting a FM+ to a laser power meter ................................................................23

7.3 Removal from the laser system................................................................................................24

8 Connections 24

8.1 Overview of the connections ...................................................................................................24

8.2 Power supply ..........................................................................................................................25

8.3 Ethernet ..................................................................................................................................25

8.4 PRIMES bus RS485................................................................................................................25

8.5 Inert gas connection................................................................................................................26

9 Measuring with the LaserDiagnosticsSoftware LDS 27

9.1 Warning messages..................................................................................................................27

9.2 Establish measurement readiness ...........................................................................................28

9.3 Connect/disconnect the device to the LDS .............................................................................29

9.3.1 Switch on the device and connect it to the LDS........................................................29

9.3.2 Changing the IP address of a connected device .......................................................30

9.3.3 Disconnect device from the LDS and switch off ........................................................31

9.4 General information about working with the LDS .....................................................................32

9.4.1 Enter user-deﬁned device name................................................................................32

9.4.2 Open „Device control“ menu .....................................................................................32

9.4.3 Move vertical carrier for setup ...................................................................................33

9.4.4 Open a measuring mode ..........................................................................................34

9.4.5 Enter parameters and activate ..................................................................................35

9.4.6 Saving options ..........................................................................................................36

9.5 Settings that apply in all measuring modes..............................................................................37

9.5.1 Deﬁne locked area ....................................................................................................37

9.5.2 Move axes ................................................................................................................39

9.5.3 Entries for the measuring tip used.............................................................................40

9.5.4 Display device orientation..........................................................................................40

9.5.5 Rotating the measuring tip ........................................................................................41

9.5.6 Coordinate system for rotated measuring tip.............................................................42

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Revision 08 EN - 08/2023

9.6 Device control .........................................................................................................................43

9.6.1 Settings ....................................................................................................................43

9.6.2 Advanced .................................................................................................................46

9.7 Linescan .................................................................................................................................48

9.7.1 Search laser beam automatically...............................................................................48

9.7.2 Adjust the measurement track manually....................................................................49

9.7.3 Start measurement ...................................................................................................50

9.7.4 Display measurement results.....................................................................................50

9.8 Single planes...........................................................................................................................51

9.8.1 Search laser beam automatically...............................................................................51

9.8.2 Adjust the measurement window manually................................................................52

9.8.3 Measure manual caustics with the single plane measurement mode .........................53

9.8.4 Start measurement ...................................................................................................54

9.8.5 Display measurement results.....................................................................................55

9.9 Monitor ...................................................................................................................................56

9.9.1 Search laser beam automatically...............................................................................56

9.9.2 Adjust the measurement window manually................................................................57

9.9.3 Start measurement ...................................................................................................58

9.9.4 Display measurement results.....................................................................................58

9.10 Manual Caustic .......................................................................................................................59

9.10.1 Start measurement ...................................................................................................59

9.10.2 Apply a caustic suggestion (optional) ........................................................................60

9.10.3 Display measurement results.....................................................................................60

9.11 Automatic Caustic...................................................................................................................61

9.11.1 Start measurement ...................................................................................................61

9.11.2 Display measurement results.....................................................................................62

9.12 Determining the tool center point (TCP) using the FM+............................................................63

9.12.1 Distance of the pinhole to the horizontal carrier .........................................................64

10 Troubleshooting 65

10.1 Messages in the LaserDiagnosticsSoftware LDS during measurement ....................................65

10.2 Connection error when using the LDS.....................................................................................66

10.3 Other errors.............................................................................................................................67

11 Maintenance and service 68

11.1 Maintenance intervals..............................................................................................................68

11.2 Cleaning..................................................................................................................................68

11.3 Check/replace the measuring tip.............................................................................................68

11.4 Replace detector.....................................................................................................................71

11.5 Selection of the measuring tip and the detector.......................................................................73

12 Measures for the product disposal 74

13 Declaration of conformity 75

14 Technical Data 76

15 Appendix 79

A GNU GPL license notice..........................................................................................................79

B Determine the speed of the measuring tip used.......................................................................79

FocusMonitor FM+

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PRIMES - the company

PRIMES is a manufacturer of measuring devices which are used to analyze laser beams. These devices are

employed for the diagnostics of high-power lasers ranging from CO2-, ﬁber- and solid-state lasers to diode

lasers. A wavelength range from infrared through to near UV is covered, offering a wide variety of measuring

devices to determine the following beam parameters:

• Laser power

• Beam dimensions and position of an unfocused beam

• Beam dimensions and position of a focused beam

• Beam quality factor M²

Development, production and calibration of the measuring devices is performed at PRIMES. This guarantees

optimum quality, excellent service, and a short reaction time, providing the basis for us to meet all of our

customers’ requirements quickly and reliably.

PRIMES GmbH

Max-Planck-Str. 2

64319 Pfungstadt

Germany

Tel +49 6157 9878-0

[email protected]

www.primes.de

FocusMonitor FM+ 35,0(6

Revision 08 EN - 08/2023

1 Basic safety notes

Intended use

The device has been designed exclusively for measurements in the beam of high-power lasers.

Use for any other purpose is considered as not intended and is strictly prohibited. Furthermore, intended use

requires that all information, instructions, safety notes and warning messages in this operating manual are

observed. The speciﬁcations given in chapter14 „Technical Data“ on page76 apply. Any given limit values

must be complied with.

If not used as intended, the device or the system in which the device is installed can be damaged or destroyed.

In addition, there is an increased risk to health and life. Only use the device in such a way that there is no risk of

injury.

This operating manual is an integral part of the device and must be kept in the immediate vicinity of the place

of use, accessible to personnel at all times.

Every person who is responsible for the installation, start-up or operation of the device must have read and

understood the operating manual and, in particular, the safety instructions.

If you still have questions after reading this operating manual, please contact PRIMES or your supplier for

your own safety.

Observing applicable safety regulations

Observe the safety-relevant laws, guidelines, standards and regulations in the current editions published by

the state, standardization organizations, professional associations, etc. In particular, observe the regulations

on laser safety and comply with their requirements.

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Laser radiation warning

During the measurement the laser beam is reﬂected from the rotating measuring tip. This produces scattered

or directed reﬂection of the laser beam (laser class 4). Depending on the wavelength of the laser, the reﬂected

beam is usually invisible.

To avoid injury from the reﬂected laser beam, no one should be in the hazardous area where the measurement

is taking place. The hazardous area must be deﬁned before operation of the FM+.

During operation of the device, the laser radiation must be fully absorbed after passing through the measurement

zone.

The radiation is not absorbed by the FocusMonitor itsself. A suitable absorber must be used for this purpose.

Suitable PRIMES laser power meters can be found in chapter7.2.5 „Connecting a FM+ to a laser power meter“

on page23.

When working with the device, people in the hazardous area must protect themselves by taking the following

protective measures.

Fig. 1.1: Risk of injury due to scattered or directed reﬂections of the laser beam

FocusMonitor FM+ 35,0(6

Revision 08 EN - 08/2023

Necessary safety measures

DANGER

Serious eye or skin injury due to laser radiation

The device measures direct laser radiation, but does not emit any radiation itself. However, during

the measurement the laser beam is reﬂected from the rotating measuring tip.

This produces scattered or directed reﬂection of the laser beam (laser class 4). Depending on the

wavelength of the laser, the reﬂected beam is usually invisible.

During a measurement, a safety distance of one meter to the device must be maintained even

when wearing safety goggles and safety clothing.

Protect yourself from direct and reﬂected laser radiation while working with the device by taking

the following measures:

• Wear safety goggles adapted to the power, power density, laser wavelength and operating mode of the

laser beam source in use.

• Wear suitable protective clothing or protective gloves if necessary.

• If possible, also protect yourself from direct laser radiation and scattered radiation by using separating

protective devices that block or attenuate the radiation.

• If the device is moved from its aligned position, increased scattered or directed reﬂection of the laser

beam occurs during measuring operation. Mount the device in such a way that it cannot be moved unin-

tentionally, e.g. by bumping or pulling the cables

• Install safety switches or emergency safety mechanisms that allow the laser to be switched off immediately.

• Use suitable beam guidance and beam absorber elements which do not emit any hazardous substances

when irradiated.

Employing qualiﬁed personnel

The device may only be operated by qualiﬁed personnel. The qualiﬁed personnel must have been instructed

in the installation and operation of the device and must have a basic understanding of working with high-

power lasers, beam guiding systems and focusing units.

Modiﬁcations and changes

The device may not be modiﬁed in terms of design or safety without the explicit consent of the manufacturer.

The same applies to unauthorized opening, dismantling and repair. The removal of covers is only permitted

within the scope of the intended use.

Liability disclaimer

Manufacturer and distributor exclude any liability for damages and injuries which are direct or indirect con-

sequences of using the device not as intended or modifying the device or the associated software without

authorization.

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10 Revision 08 EN - 08/2023

2 Icons and conventions

Warning messages

The following icons and signal words indicate possible residual risks in the form of warnings:

DANGER

Means that death or serious physical injuries will occur if necessary safety precautions are not taken.

WARNING

Means that death or serious physical injuries may occur if necessary safety precautions are not taken.

CAUTION

Means that minor physical injury may occur if necessary safety precautions are not taken.

NOTICE

Means that property damage may occur if necessary safety precautions are not taken.

Product safety labels

The following icons are used on the device itself to indicate imperatives and possible dangers:

Read and understand the operating manual before using the device!

Labeling according to WEEE directive:

The device must not be disposed of with household waste, but in a separate WEEE collection

in an environmentally friendly way.

Hand injuries warning

General warning sign

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