Pressol 19 060 Manuel utilisateur

81 555 932 A401 GB

Operating Instructions

Diaphragm Pumps

19 060

19 061

19 062

GB Operating Instructions Diaphragm Pumps

Pressol Schmiergeräte GmbH

This documentation is exclusively intended for the operating company and their sta.

Without our written consent, the content of this documentation (texts, gures, drawings, charts,

diagrams etc. ), may not be duplicated or distributed, neither in full or in part, utilized for the purpose of

competition or passed on/made availabe to third parties.

Pressol Schmiergeräte GmbH

Parkstraße 7

93167 Falkenstein | Germany

Phone: +49 9462 17-0

Fax: +49 9462 17-208

info@pressol.com

www.pressol.com

Operating instructions translation

Date of issue: 10/2017

We reserve the right to make design and product modications, which serve to improve the product.

Table of Contents

1. Identication Code___________________________________________________________________3

2. Technical Data ______________________________________________________________________4

3. General Notes ______________________________________________________________________12

4. Operating Principle _________________________________________________________________13

5. Pneumatic Connection_______________________________________________________________14

6. Installation and Use Instruction________________________________________________________14

6.1 Transport _________________________________________________________________________14

6.2 Intended conditions of use ___________________________________________________________14

6.3 Installation ________________________________________________________________________14

6.4 Start Up ___________________________________________________________________________16

6.5 Use_______________________________________________________________________________17

6.6 Stop______________________________________________________________________________17

7. Maintenance_______________________________________________________________________17

7.1 Recommendations __________________________________________________________________17

7.2 Disassembly _______________________________________________________________________18

7.3 Inspection _________________________________________________________________________19

8. Safety Risks ________________________________________________________________________19

8.1 Operations for Installation and Start Up _________________________________________________22

8.2 Operations for Use and Maintenance ___________________________________________________22

8.3 Operations for Repair ________________________________________________________________22

8.4 Disposal___________________________________________________________________________22

9. Troubleshooting and Possible Causes___________________________________________________23

Operating Instructions Diaphragm Pumps GB

1. IDENTIFICATION CODE

Each pump is supplied with the serial and model abbreviation and the serial number on the rating pla-

te, applied onto the support side. Check this data upon receiving the goods. Any discrepancy between

the order and the delivery must be communicated immediately. In order to be able to trace data and

information, the abbreviation, model and serial number of the pump must be quoted in all correspon-

dence.

Pump

Model

Pump

Body

Air

Diaphragm

Fluid

Diaphragm

Balls Ball

Seats

O-ring Connection Version

Atex Zone 1

19 060

19 061

19 062

P - PP H - HYTREL T - PTFE T - PTFE P - PP V - FPM 1 - BSP

THREATED

HERSTELLUNGSJAHR

SERIENNUMMER

ATEX ZERTIFIKATION

MODELL

code: P065KCMTTKV1-

Serial No. : P0311 Year: 04/2012

II 3/3 GD c IIB T135°C

CERT. ZONE 2 II 3/3 GD c IIB T 135°C

CERT. ZONE 2 II 2/2 GD c IIB T 135°C

YEAR OF MANUFACTURE

SERIAL NUMBER ATEX CERTIFICATION

MODEL

GB Operating Instructions Diaphragm Pumps

19 060 A B C D E H Q S T Weight /

Min/Max

Temp.

223 156 233 110 110 185 59 7 27 4 -4°C/65°C

2. TECHNICAL DATA

Operating Instructions Diaphragm Pumps GB

Position Material Description Q. for Pump

1PP + VTR Central half block 2

1 PP + CF Central half block 2

2 POM-c Pneumatic Exchanger 1

3 AISI 304 Shaft 1

3a NBR Shaft-ring 1

5 STEEL Bellville washer 2

6 ALUMINIUM Air side cap 2

7a Hytrel Air diaphragm 2

7a Santoprene Air diaphragm 2

7b PTFE Fluid diaphragm 2

8PP + VTR Fluid side cap 2

8 ECTFE Fluid side cap 2

8 PP + CF Fluid side cap 2

8 ALUMINIUM Fluid side cap 2

8 AISI 316 Fluid side cap 3

9 PP Stopper central half block 1

10 FELT Silencer 1

11 PP + VTR Pump casing 2

11 PVDF + CF Pump casing 2

11 PP + CF Pump casing 2

11 ALUMINIUM Pump casing 2

11 AISI 316 Pump casing 2

11 AISI 316 POLISHED Pump casing 2

12 PP + VTR Upper / lower manifold 2

12 PVDF + CF Upper / lower manifold 2

12 PP + CF Upper / lower manifold 2

12 ALUMINIUM Upper / lower manifold 2

12 AISI 316 Upper / lower manifold 2

12 AISI 316 POLISHED Upper / lower manifold 2

13 PP + VTR Ball cage guide 4

13 ECTFE Ball cage guide 4

14 PTFE Ball 4

14 AISI 316 Ball 4

14 EPDM Ball 4

14 NBR Ball 4

15a PP Ball seat with o-ring or gasket Nº 41 4

15a PVDF Ball seat with o-ring or gasket Nº 41 4

15b UHMW HDPE Ball seat 4

15b ALUMINIUM Ball seat 4

15b AISI 304 Ball seat 4

19 AISI 304 Screw manifold 8

19b AISI 304 Nuts collector 8

21 AISI 304 Screw casing 12

21a AISI 304 Washers 20

21b AISI 304 Nuts 16

22 AISI 304 Screw central half block 4

22a AISI 305 Washers central half block 4

26 NBR O-ring 2

28 NBR O-ring 1

30 NBR O-ring 4

32 NBR O-ring upper 4

Position Material Description Q. for Pump

32 FPM O-ring upper 4

32 EPDM O-ring upper 4

32 PTFE Gasket upper 4

33 NBR O-ring lower 4

33 FPM O-ring lower 4

33 PTFE Gasket lower 4

33 EPDM O-ring lower 4

41 NBR Internal O-ring seat 4

41 FPM Internal O-ring seat 4

41 PTFE Internal gasket seat 4

41 EPDM Internal O-ring 4

46* AISI 304 Reinforcing ring manifold 2

47 PP Stroke Spacer 2

51 ALUMINIUM Air connection with O-ring 1

*ACCESSOIRES

GB Operating Instructions Diaphragm Pumps

Position Material Description Q. for Pump

32 FPM O-ring upper 4

32 EPDM O-ring upper 4

32 PTFE Gasket upper 4

33 NBR O-ring lower 4

33 FPM O-ring lower 4

33 PTFE Gasket lower 4

33 EPDM O-ring lower 4

41 NBR Internal O-ring seat 4

41 FPM Internal O-ring seat 4

41 PTFE Internal gasket seat 4

41 EPDM Internal O-ring 4

46* AISI 304 Reinforcing ring manifold 2

47 PP Stroke Spacer 2

51 ALUMINIUM Air connection with O-ring 1

*ACCESSOIRES

19 061 A B C D E H Q S T Weight /

Min/Max

Temp.

265 175 245 108 175 189 50 9 29 6,5 -4°C/65°C

Operating Instructions Diaphragm Pumps GB

Position Material Description Q. for Pump

1 PP Central block 1

1 PP + CF Central block 1

1a NBR O-ring 1

2 POM-c Pneumatic-Exchanger 1

3 AISI Shaft 1

3a NBR O-ring 1

4 POM-c Diaphragm with O-ring 1

5 STEEL Bellville washer 2

6 ALUMINIUM Air side cap 2

7a Hytrel Air diaphragm 2

7a Santoprene Air diaphragm 2

7a EPDM Air diaphragm 2

7a NBR Air diaphragm 2

7b PTFE Fluid diaphragm 2

8PP + VTR Fluid side cap 2

8 ECTFE Fluid side cap 2

8 PP+CF Fluid side cap 2

8 ALUMINIUM Fluid side cap 2

8 AISI 316 Fluid side cap 3

9PP + VTR Silencer grid 1

10a FELT External silencer 1

10b FELT Internal silencer 1

11 PP + VTR Pump casing 2

11 PVDF + CF Pump casing 2

11 PP + CF Pump casing 2

11 ALUMINIUM Pump casing 2

11 AISI 316 Pump casing 2

11 AISI 316 POLISHED Pump casing 2

12 PP + VTR Upper/lower manifold 2

12 PVDF + CF Upper/lower manifold 2

12 PP + CF Upper/lower manifold 2

12 ALUMINIUM Upper/lower manifold 2

12a AISI 316 Upper manifold 2

12b AISI 316 Lower manifold 2

12a AISI 316 Upper manifold CLAMP 2

12b AISI 316 POLISHED Lower manifold CLAMP 2

13 PP + VTR Ball cage guide 4

13 ECTFE Ball cage guide 4

14 PTFE Ball 4

14 AISI Ball 4

14 EPDM Ball 4

14 NBR Ball 4

15 PP Ball seat 4

15 PVDF Ball seat 4

15 PP Ball seat 4

15 PVDF Ball seat 4

15 UHMW HDPE Ball seat 4

15 ALUMINIUM Ball seat 4

15 AISI Ball seat 4

16 PP + VTR Collar 2

17 PP + VTR Foot 2

GB Operating Instructions Diaphragm Pumps

Position Material Description Q. for Pump

1 PP Central block 1

1 PP + CF Central block 1

1a NBR O-ring 1

2 POM-c Pneumatic-Exchanger 1

3 AISI Shaft 1

3a NBR O-ring 1

4 POM-c Diaphragm with O-ring 1

5 STEEL Bellville washer 2

6 ALUMINIUM Air side cap 2

7a Hytrel Air diaphragm 2

7a Santoprene Air diaphragm 2

7a EPDM Air diaphragm 2

7a NBR Air diaphragm 2

7b PTFE Fluid diaphragm 2

8PP + VTR Fluid side cap 2

8 ECTFE Fluid side cap 2

8 PP+CF Fluid side cap 2

8 ALUMINIUM Fluid side cap 2

8 AISI 316 Fluid side cap 3

9PP + VTR Silencer grid 1

10a FELT External silencer 1

10b FELT Internal silencer 1

11 PP + VTR Pump casing 2

11 PVDF + CF Pump casing 2

11 PP + CF Pump casing 2

11 ALUMINIUM Pump casing 2

11 AISI 316 Pump casing 2

11 AISI 316 POLISHED Pump casing 2

12 PP + VTR Upper/lower manifold 2

12 PVDF + CF Upper/lower manifold 2

12 PP + CF Upper/lower manifold 2

12 ALUMINIUM Upper/lower manifold 2

12a AISI 316 Upper manifold 2

12b AISI 316 Lower manifold 2

12a AISI 316 Upper manifold CLAMP 2

12b AISI 316 POLISHED Lower manifold CLAMP 2

13 PP + VTR Ball cage guide 4

13 ECTFE Ball cage guide 4

14 PTFE Ball 4

Position Material Description Q. for Pump

19 AISI Screw manifold 8

19b AISI Nuts collector 8

21 AISI Screw casing 12

21a AISI Washers 20

21b AISI Nuts 12

23 AISI Screw silencer grid 4

24 AISI Screw cover pneumatic exchanger 1

31 NBR O-ring silencer 1

32 NBR O-ring 4

32 FPM O-ring 4

32 EPDM O-ring 4

32 PTFE O-ring 4

33 NBR O-ring 4

33 FPM O-ring 4

33 PTFE O-ring 4

33 EPDM O-ring 4

41 NBR O-ring 4

41 FPM O-ring 4

41 PTFE O-ring 4

41 EPDM O-ring 4

42 POM-c Bushing with O-ring 1

43 STEEL Seeger pneumatic exchanger 1

44 STEEL Seeger central block 1

45 PP + VTR Cover pneumatic exchanger 1

Operating Instructions Diaphragm Pumps GB

19 062 A B C D E H Q S T Weight /

Min/Max

Temp.

370 222 370 157 238 294 69 9 39 15 -4°C/65°C

GB Operating Instructions Diaphragm Pumps

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