Precor GEN06 Series Manuel utilisateur

Service Manual

TRM101/GEN06 Treadmill

1TRM800 version 1 treadmills mfg. dates 2010 thru 2014.

Contents

Introduction 1

Safety Guidelines 3

Safety guideline you need to know and follow: 3

General Information 5

Orientation 5

Tools 5

Parts 6

Lubrication 6

Cleaning Solutions 7

Electrical Requirements 7

Dedicated Branch Circuit 7

Input Power 8

Frame Ground 8

Operation Verification 9

Operation Verification Tests 9

Standard Service Menus 12

About 12

Service Access Codes 12

LED Consoles: P10, P30, P30i and P31 12

Touchscreen Consoles: P62, P80, and P82 13

How to Access the Service Menus 14

P10, P30, P30i and P31 LED consoles 14

P80 touchscreen console 14

P62 and P82 touchscreen consoles 15

Diagnostics menu access 16

Touchscreen Calibration shortcut 16

Debug Information Report shortcut 16

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any questions.

Page ii

Navigating the Service Menus 18

P10, P30, P30i and P31 LED consoles 18

P10 and P30 consoles 18

P30i consoles 18

P80 and P82 touchscreen consoles 19

P62 touchscreen consoles 19

LED Console Standard Service Menus 20

Hardware Validation Diagnostics Tests Menu (51765761) 20

Club Settings Menu (5651565) 22

Information Display (65) 24

Touchscreen Console Standard Service Menus 26

Service Menus ( (51765761) 26

About menu 27

Equipment Usage menu 29

Maintenance menu 29

System Settings menu 31

System Tests menu 36

Club Settings (5651565) 37

Information Display (65) 37

Adjustment Procedures 39

Available Adjustment Procedures 39

Drive Belt Tension & Alignment Adjustment 40

About 40

Procedure 40

Lift Motor Calibration 43

About 43

Procedure 43

Running Belt Tension and Tracking Adjustment 45

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any questions.

Page iii

About 45

Procedure 45

Replacement Procedures 48

Available Replacement Procedures 48

Auto Stop Magnet Replacement 49

About 49

Procedure 49

Auto Stop Sensor Replacement 51

About 51

Procedure 51

Circuit Breaker Replacement 53

About 53

Procedure 53

Drive Belt Replacement 55

About 55

Procedure 55

Drive Motor Replacement 59

About 59

Procedure 59

Drive Roller Replacement 62

About 62

Procedure 62

End Cap & Belt Guard Cover Replacement 66

About 66

Procedure 66

Incline Lift Motor Replacement 68

About 68

Procedure 68

Incline Lift Platform Replacement 71

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any questions.

Page iv

About 71

Procedure 71

Input Module Replacement 73

About 73

Procedure 73

Line Filter Replacement 75

About 75

Procedure 75

Power Control Module Replacement 77

About 77

Procedure 77

Power Cord Replacement 79

About 79

Procedure 79

Running Belt and Deck Replacement 81

About 81

Procedure 81

Take-Up roller Replacement 86

About 86

Procedure 86

Troubleshooting 88

About 88

Introduction To Troubleshooting 88

Basic Steps 88

Validate the customer reported issue: 88

Verify the Input Power (Powered units only) 89

Verify that the console is operating correctly 89

Review the Error Log or CPA Event Log for any active error codes 90

Verify (reproduce) the issue. 90

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any questions.

Page v

Perform hardware validation diagnostic tests 90

Verify Club Settings 91

Verify that there are no new error codes 91

Verify service bulletins 91

Standard Error Codes 92

About 92

Viewing Error Codes (Error Log & Event Log) 93

Error Code and Troubleshooting Guide 93

Troubleshooting with Error Codes 93

Error Log & CPA Event Log 95

About 95

LED Console (P10, P30, P30i and P31) Error Log 96

Touchscreen Console (P62, P80, and P82) CPA Event Log 96

System Troubleshooting Procedures 99

Available Troubleshooting Procedures 99

Auto Stop Troubleshooting 100

Tripped Circuit Breaker 103

Communications Error Troubleshooting 106

No Power to the Console Troubleshooting 107

Drive Motor System Troubleshooting 108

E-Stop Not Communicating 111

Heart Rate Monitor Troubleshooting 112

Incline System Troubleshooting 115

Input Power and Machine Controls Troubleshooting 116

Running Belt and Deck Troubleshooting 117

Tripped Circuit Breaker 119

Preventive Maintenance 122

About 122

Maintenance Schedule 122

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any questions.

Page vi

Precor Preventative Maintenance Plan 122

Running Belt and Deck Cleaning Procedure 123

Theory of Operation 126

About 126

Console Operation 126

Controls 126

Features 126

Treadmill Base Operation 128

System Diagrams 134

System Block Diagram - 120 VAC 134

Parts 135

Exploded View Diagram 136

Parts Identification List 141

Appendix A : Edition Information i

Edition i

Additional Documentation i

Appendix B : Notices and Safety ii

Trademarks ii

Intellectual Property ii

Warranty ii

Safety Notices ii

Service Safety Guidelines iii

Contact Precor Customer Support at support@precor.com or 800.786.8404 with

any questions.

Page vii

Introduction

If you are not a Precor certified servicer, you must not attempt to service any Precor Product.

Call your dealer for service information.

WARNING: This service documentation is for use by Precor certified servicer providers

only. Personal injury can result from electrical shock and/or mechanical moving parts.

This service manual applies to the following treadmill models:

lGEN06 series treadmill (120 VAC1and 240 VAC models): The GEN-06 treadmill base

is defined as any treadmill produced between April 2006 and April 2011. GEN-06 Tread-

mills include the following models; C952, C954, C956, and C966.

lTRM102series treadmill (120 VAC and 240 VAC models): The TRM10 treadmill base

is defined as any treadmill produced after April 2011 and is configured with a Pxx series

console. All of the base and console combinations are part of the "Experience" line of

products.

This document contains information required to perform troubleshooting and replacement pro-

cedures required to repair and maintain this equipment including: general product information,

software diagnostic procedures, preventative maintenance procedures, inspection and adjust-

ment procedures, troubleshooting procedures, replacement procedures and system block and

wiring diagrams.

Separate Base and Console Service Manuals

This document provides information to service the equipment base independent of the

installed console. For console service documentation, refer to the particular console service

manual.

Additional Documentation

1voltage in an alternating current circuit

2TRM800 version 1 treadmills mfg. dates 2010 thru 2014.

Contact Precor Customer Support at support@precor.com or 800.786.8404 with

any questions.

Page 1

1 Introduction

There is also an online web version if you have internet access at: Online Service Manuall

See Also

"General Information" on page 5

"Safety Guidelines" on the facing page

"Operation Verification" on page 9

"Standard Service Menus" on page 12

"Adjustment Procedures" on page 39

"Replacement Procedures" on page 48

"Troubleshooting" on page 88

"Preventive Maintenance" on page 122

"Theory of Operation" on page 126

"Parts" on page 135

"Theory of Operation" on page 126

Contact Precor Customer Support at support@precor.com or 800.786.8404 with

any questions.

Page 2

1 Introduction

Safety Guidelines

WARNING: Only Precor certified servicers and technicians are permitted to service

Precor products. Personal injury can result from electrical shock and/or mechanical

moving parts.

Safety guideline you need to know and follow:

lRead and follow all Warning notices to protect yourself from personal injury.

lRead and follow all Caution notices to prevent damage to the equipment.

lRead the owner’s manual and follow all operating instructions.

lOperate the equipment on a solid, level surface.

lVisually check the equipment before beginning service or maintenance operations. If it

is not completely assembled or is damaged in anyway, do not attempt to operate the

equipment.

lNever place liquids on any part of the equipment while performing service.

lTo prevent electrical shock, keep all electrical components away from water and other

liquids.

lDo not use accessory attachments that are not recommended by the manufacturer.

Non-OEM accessories can cause injuries.

lDo not stand or climb on the handlebars, display enclosure or cover.

lOn a self-powered unit, it will either be necessary to either equip the unit with the

optional external power supply or have an assistant pedal on the unit while voltage

measurements are being taken. Because of the danger of working on the unit while it is

in motion using the optional external power supply is strongly recommended.

lOn ATM units when the stairarms are in motion; the generator will operate and produce

potentially hazardous voltages even when the battery is disconnected.

lOn AMT1units with Cardio Theater PVS2units will have external power supply and

coaxial cable routed through the bottom of the unit to the top of the display console.

Cord management must be maintained

lOn ATM units, a pinching hazard exists when the unit is operated. It is possible to ser-

iously pinch a finger. The AMT can be mechanically locked by inserting a screwdriver

through the primary sheave and frame.

lOn treadmills, removing the hood exposes high voltage components and potentially dan-

gerous machinery. Exercise extreme caution when you perform maintenance pro-

cedures with the hood removed.

When servicing the equipment:

1Adaptive Motion Trainer

2Personal Viewing System display.

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any questions.

Page 3

1 Introduction

Safety Guidelines

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