PPS 1000 Series Manuel utilisateur

ConneCtion

•Easytoinstall

•Cableduct,ventduct,

inletsandoutlets

•Singleordualoutletscan

bepositionedtoyour

requirements(subjectto

chamberdiameter)

Lifting

Liftingeyesare

incorporatedwithin

thetopofthe

chambersforassisting

withoff-loadingand

positioning.

CLeAR oPening

750mm x 600mm

VALVe ACCess

Isolationvalveis

accessibleatcoverlevel

viathevalveextension

kit,preventingtheneed

toaccessthechamber

forvalveisolation(tobe

speciedattimeoforder).

CHAMBeR ConstRUCtion

•Singlepiecechamberconstruction

•Tank-gradepolyethylene

•Strengtheningribsthroughoutprovide

reinforcementandanchoring

•FEAtestedforhydrostaticpressure

andliftloadings

ContRoLs

•Singleordualcontrol

panelasstandard

•Highlevelalarm

•IntegrationwithBMS

•Telemetricoptionsfor

remotemonitoring

PUMPs

Awiderangeofpumps

andcongurationsto

suiteveryapplication.

Selectionbyimpellor

type,duty,powerand

numberofpumps.

BenCHing

•Accommodatesbenchingin

accordancewithcurrent

designstandards

•Directswastewatertowardsthe

pump/spreventingdeadzones

•Noatterthan60°

BAse

•Thepedestal/sisassembledontoa

baseplatebeforebeingsitedintothe

bottomofthechamber

•Uniquechamberbaseconstruction

providesstrengthandversatility

•Integralfeetprovidingstability

60º

•Bespokeproductselection

•Depthsfrom1000mmto4000mm

•Storagecapacityfrom510to2,675litres

•Availablefromstock

•Widerangeofaccessories

•Unrivaledquality

Installation and Operating Guidelines

1000 Series Pump Stations

Our all new

1000 Series

range of packaged pump stations offers you a wide range of features

and benefits, for use in the residential, public sector, commercial, hospitality and retail

sectors.

This

range is

suitable for ground, surface, storm and foul water applications.

Contents

1.0 Product Summary ................................................3

2.0 Installation Guidelines ..........................................3

3.0 Lifting Guide.........................................................6

4.0 Float Conguration...............................................7

5.0 Control Panel Operation.......................................8

6.0 Technical Specication.........................................9

7.0 Dimensions.........................................................10

8.0 Parts List ............................................................10

9.0 Accessories........................................................10

10.0 Wiring Diagrams.................................................10

11.0 Transport ............................................................10

12.0 Maintenance.......................................................11

13.0 Health and Safety...............................................11

14.0 Guarantee...........................................................13

15.0 Service Agreement .............................................13

Installation and Operating Guidelines

1.0 Product Summary

The 1000 series is a fully automatic pumping station specifically designed for pumping waste water

when gravity drainage is not possible or economical to install.

The system is suitable for installing either at the initial building stage or for retrotting to existing

buildings.

The system consists of a chamber, internal pipework / fittings, control panel, level controls, guide rails (if

applicable) and one or two submersible pumps.

The 1000 series is easy to install as inlets can be positioned to your requirements (inlet information to be

supplied at time of order).

2.0 Installation Guidelines

It is important to note that these instructions are for guidance only and it is the installer’s responsibility

to satisfy them self that the installation procedure is in accordance with the prevailing ground conditions

and good building practice, to eliminate any potential damage to the pumping station chamber either

during or after installation. The installer should also satisfy them self that the system can be installed in

conjunction with these guidelines, prior to work commencing.

The chamber is manufactured from polyethylene and as such is extremely robust. However, as with

any preformed chamber they are susceptible to oatation and hydrostatic pressures exerted in high

water table conditions therefore must always be fully supported by a concrete base and surround. The

chamber is only suitable for installations to a maximum of 500mm deeper than supplied from finished

ground level.

When installing a chamber deeper than above e.g. 500mm deeper than supplied from finished ground

level, a reinforced waterproof concrete sump must be formed for the chamber to be installed within.

This will ensure that any pressure present is not transferred onto the chamber itself. Furthermore, when

constructing the reinforced waterproof concrete sump it is important that adequate space is made for

connections to the chamber e.g. inlets, discharge, cable and vent ducts. Consideration must also be

made regarding the depth and orientation of all connections to ensure that they line up with the chamber.

It is imperative that you consult with a structural and waterproong engineer when designing the

reinforced waterproof concrete sump and backll ensuring that it allows for the anticipated pressures

and that they are not transferred onto the chamber.

Regardless of the use of a reinforced waterproof concrete sump the following installation method must

be followed.

Please read these instructions in full, prior to commencement of the installation. If you are unsure on any

point then ask for advice before proceeding. The PPS technical help desk is available on 01279 757400

from 9.00am – 5.30pm, Monday to Friday.

Installation and Operating Guidelines

1. Select a suitable location for the pumping station. Where possible, installation of a pumping station

in a roadway should be avoided due to the need for periodic maintenance of the pumps contained

therein. If the location is adjacent to a roadway, the installation method should take account of the

imposed loads likely to be transmitted to the chamber by traffic etc.

2. Excavate the minimum opening in the ground to receive the chamber and external connections. It is

the installer’s responsibility to measure the chamber before sizing the excavation. If a machine is

used to remove the spoil, the sides of the excavation should be battened for stability. Where ground

water is present in the excavation you must make a provision for a sump in one corner for

dewatering purposes.

3. Where ground water is present in the excavation, de-watering must be undertaken throughout the

installation procedure and until the backfill has completely set.

4. Lift the chamber into the excavation (please refer to section 3, lifting guide) and position it such that

the inlet and outlet pipework connections are correctly aligned and temporarily pack the base to the

correct level. Mark all connections and remove the chamber before installing the rubber seals

(100mm pipe). Please note that all connections should be aligned square to the chamber enabling

the seals to remain watertight, connections: 100mm cable duct, 100mm vent duct, inlet pipework =

subject to inlet pipework size and pumping main (please use fittings supplied).

5. Simply lay clean hardcore to the base of the excavation ensuring that it is consolidated to a

minimum thickness of 150mm, then lay a WET mass concrete base to a thickness adequate for the

ground conditions (minimum 200mm), on top of the hardcore or to structural engineers

requirements.

6. Lift the chamber into the excavation (please refer to section 3, lifting guide) and carefully position it

onto the WET mass concrete base ensuring that no loose debris is inadvertently knocked onto the

base, under the chamber during this procedure. Position it such that the inlet and outlet pipework

are correctly aligned. The chamber is be imbedded 50mm into the WET mass concrete base,

provision should made to prevent the chamber from being lowered more than 50mm into the

concrete.

7. Once the chamber is positioned connect the 100mm cable duct, 100mm vent duct and inlet

pipework to the chamber (please use fittings supplied). The discharge pipework can then be

connected. We recommend that all discharge pipework be black MDPE or HDPE pipe.

8. The vent duct should be vented to atmosphere at high level. An air admittance valve/durgo/one way

valve must NOT be used.

9. The chamber MUST be ballasted with water at the same rate as backfilling such that the level

difference between the water and backfill does not exceed 300mm at any time.

10. Whilst the concrete base is still WET pour a WET mass concrete surround to a thickness adequate

for the ground conditions (minimum 250mm) upto the top of the chamber in a single pour. The

concrete must be evenly poured around the chamber ensuring that no voids are left within the

concrete. Care must be taken to ensure that any pipes (or other connections) made, are not

damaged. During the concrete pour, ensure that the chamber is vertical (by use of a spirit level

across the chamber’s opening). Additionally, ensure that the chamber is at the correct depth level.

DO NOT REMOVE THE WATER FROM THE CHAMBER.

Installation and Operating Guidelines

11. It is essential that the chamber remains level at all times, and the concrete must be evenly poured

around the chamber, and must not exceed 300mm between the water and backfill at any time.

THE BALLAST WATER INSIDE THE CHAMBER SHOULD NOT BE REMOVED UNTIL THE

BACKFILL HAS FULLY SET.

12. In a roadway application, the chamber should be installed with the top of the access shaft 300mm

below the finished cover level ensuring that the slab is supported by consolidated backfill. A suitable

rated cover and frame are to be bedded into the reinforced cover slab (to be specified at time of

order), such that it does not bear on undisturbed ground around the excavation and not directly onto

the chamber, to allow imposed loads to be deflected away from the chamber. Design of the cover

slab is the responsibility of the installer/structural engineer.

13. The control panel housing ‘KIOSK’ (if applicable) must be sited adjacent to the chamber on a

suitably sized concrete plinth complete with cable ducts for the cabling from the chamber and the

incoming power supply. If the control panel is not to be sited adjacent to the chamber we must be

advised at time of ordering so that we can make recommendation as to the cabling required.

14. It is extremely important that once the chamber has been installed and water drained that all

sand, silt, rubble and general debris is removed from the chamber. FAILURE TO DO THIS WILL

INVALIDATE THE WARRANTY ON THE PUMPS. Partly refill the chamber with clean water for testing

the system upon commissioning, and to facilitate a flush-through of the discharge pipe.

15. Install the pumps and float switches and draw these cables through the 110mm cable duct back to

the control panel location.

16. Mount the control panel within the desired location.

17. Provide a suitable electrical connection, this is to be isolated and adjacent to the now positioned

control panel.

18. Make the final electrical connections (as per the control panel wiring diagrams – found within control

panel).

A QUALIFIED ELECTRICIAN MUST CARRY OUT ALL ELECTRICAL CONNECTIONS.

19. Commission the pumping station. A commissioning service is available by PPS, simply contact us on

01279 757400 for further information.

Installation and Operating Guidelines

3.0 Lifting Guide

When lifting the chamber it is critical that the below lifting procedure is followed:

• Asuitableliftplanshouldbedevisedbytheinstallernotingthebelowspecicstoensurethatthereis

no damage to the chamber during this process.

• Pleaserefertotheindividualpallet/chamberweightstickerandselecttheappropriatelifting

equipment for this individual chamber.

• Inspectallchamberliftingeyes.

• Provideandinspectallliftingequipment,suitableforthechamberweight.

• Ensurethatthechamberisliftedusingthecorrectlengthandbreadth4hookliftingspreaderbeamfor

the widths of the chamber lifting eyes.

• Pleasenotethatundernocircumstancesshouldtheliftingequipmentencroachontheclearopening

anges, which in turn would apply pressure to this area and will result in the chamber being damaged.

• Adheretoallcurrentlegislativeandtrainingrequirements.

Installation and Operating Guidelines

4.0 Float Conﬁguration

The control panel is designed to operate from 4 float switches, which are as follows: Stop, Start

Assist and High Level.

STOP FLOAT

The Stop oat controls the level at which the pumps turn off. It also needs to be in the On position for the

pumps to start.

START FLOAT

The Start oat controls the level at which the duty pump will activate. The Start oat and Stop oat both

need to be in the On position for the duty pump to start.

ASSIST FLOAT

The Assist float will activate the standby pump should the duty pump fail.

HIGH LEVEL FLOAT

The High Level float will activate the HLA lamp and audio sounder on the control panel should the level

inside the chamber continue to rise due to pump failure or the volume of waste water received exceeds

the discharge capability of the pump.

STOP

NON-RETURN VALVE

START

ASSIST LEVEL

HIGH LEVEL

GATE VALVE

Installation and Operating Guidelines

IMPORTANT INFORMATION

• TheStopoatshouldbepositionedapproximately100mmabovetheintakeofthepumps.

• TheStartoatshouldbepositionedtoactivateapproximately150mmbelowtheDutyAssistoat.

• TheDutyAssistoatshouldbepositionedapproximately150mmbelowtheHighLeveloat.

• TheHighLeveloatshouldbepositionedtoactivatejustabovetheinletleveloftheincoming

pipework.

5.0 Typical Control Panel Operation

A. Pump 1 Running Indicator. When lit this signies that pump 1 is in operation.

B. Pump 1 Tripped Indicator. When lit this signies that there is a problem with pump 1 causing the

overload relay within the panel to trip.

C. High Level Indicator. When lit this signies that there is a high level condition within the chamber.

D. Pump 2 Running Indicator. When lit this signies that pump 2 is in operation.

E. Pump 2 Tripped Indicator. When lit this signies that there is a problem with pump 2 causing the

overload relay within the panel to trip.

F. Pump 1 Control Switch. This switch controls the operation of Pump 1. It has 3 settings:

HAND This will run the pump without the use of the oat switches.

OFF This will remove all power to the pump for maintenance and break downs to prevent any

further damage to the pump.

AUTO This will run the pump according to the oat switches within the chamber. This is the

setting for normal operation.

A B C D E

F G H

Installation and Operating Guidelines

G. Alarm Mute Button. This button will silence the audio sounder should there be a high level condition

within the chamber.

H. Pump 2 Control Switch. This switch controls the operation of Pump 2. It has 3 settings:

HAND This will run the pump without the use of the oat switches.

OFF This will remove all power to the pump for maintenance and break downs to prevent any

further damage to the pump.

AUTO This will run the pump according to the oat switches within the chamber. This is the

setting for normal operation.

I. High Level Alarm. This is the audio sounder that will activate if there is a high level condition within

the chamber.

J. Mains Isolator Switch. This switch controls the main electrical supply to the unit.

IMPORTANT INFORMATION

• Neverleaveapumprunningonmanualunattended,thiscanleadtothepumptakinginair,whichwill

cause an air lock within the pipework or may lead to permanent damage to the pump/s.

• ShouldaPumpTrippedIndicatorbecomelititisadvisedthatthePumpControlSwitchbeputinto

the OFF position to prevent any potential damage to the pump/s and contact the PPs technical help

desk on 01279 757400 for further advice.

6.0 Technical Speciﬁcations

Power Supply

Rated Current

Motor Rating

Frequency

Revolutions per Minute

Max. Vertical Output

Max. Horizontal Output

Max. Flow Rate

Max. Liquid Temperature

Discharge Size

Cable Length

Weight

Colour

Installation and Operating Guidelines

7.0 Dimensions

Diameter

Height

Add 100mm for external diameter.

8.0 Parts List

Qty Product Name Part Number

9.0 Accessories

Product Product Code

10.0 Wiring Diagrams

The wiring diagram can be found within the control panel.

11.0 Transport

Carefully unpack the product from its packaging and inspect for any signs of damage. Should there be

any damage or parts missing this must be reported immediately (no claim will be considered after 24

hours from time of delivery).

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