PPI STATIC SHAFT PULLEY Manuel

These recommendations are a guideline for typical conveyor applications. They do not overrule bearing or greasing manufacturer’s

recommendations.

PPI recommends a high-quality, #2 Lithium Complex based mineral oil grease with a viscosity of 200 to 250. Mobilgrease XHP222 is

suggested to be used on conveyor pulley applications, including the SSP. When used with an automatic greasing system, a #1 Lithium

Complex grease is recommended, such as Mobilgrease XHP221 This is compatible with the initial grease fill. For ambient temperatures from

-40°F to 0°F (-40°C to -18°C), it is recommended that a Lithium Complex based synthetic oil grease is used, such as Mobilith SHC220.

Suggested greasing intervals during initial use are as follows:

Check the grease condition for excessive oiliness or dirt and adjust

greasing frequency accordingly. For conditions and/or temperatures

outside of this range, consult with a reputable lubricant supplier.

PPI grease fills conveyor pulley bearings 100% at the factory. This

reduces the possibility of condensation in the housing. This is the

preferred method for larger, slower speed bearings such as those

used on pulleys. Therefore, some grease may be purged out during

the first run of the pulley. This is considered normal. After 8 hours of

initial use, all bearings should be re-greased with fresh grease.

Precision Pulley & Idler cannot be held responsible for performance of individual batches of grease. Changes in lubricant specifications, performance, and

lubricant guarantees are the responsibility of the lubricant manufacturer.

Warranties shall not apply to any product that has been subject to misuse, misapplication, neglect (including but not limited to improper maintenance and

storage), accident, improper installation, modification (including but not limited to use of unauthorized parts or attachments) adjustment, repair, or lubrication.

Misuse also includes, without implied limitation, deterioration in the product or part caused by chemical action, wear caused by the presence of abrasive

materials, and the improper lubrication. Identifiable items manufactured by others but installed in or affixed to our products are not warranted by us, but bear

only those warranties, express or implied, given by the manufacturer of that item, if any.

Responsibility for system design to ensure proper use and application of Precision Pulley & Idler products within their published specifications and ratings

rest solely with the customer. This includes without implied limitation analysis of loads created by vibrations within the entire system regardless of how

induced.

SECTION 1 – GREASING RECOMMENDATIONS

OPERATION & MAINTENANCE

STATIC SHAFT PULLEY (SSP®)

SUGGESTED GREASING INTERVALS

Conditions up to 120°F

(up to 50°C)

120° to 200°F

(50° to 90° C)

Clean 2 to 6 months 1 to 2 months

Moderate Monthly 1 to 4 weeks

Dirty Weekly 1 to 7 days

Extremely Dirty Daily Every Shift

Turnover Pulleys Daily to Weekly Every Shift

The seal carrier has three holes in it. Two of these holes are setup for 1/4”

UNC bolts, to aid in removal of the seal carrier. These are directly across

from each other.

The other hole is threaded for 1/8” NPT pipe fitting. One is closer to the

shaft and has a grease zerk installed.This is setup to grease the bearing

and to purge the bearing grease out through the purgeable contact seal

and the taconite seal.

The seal is normally mounted so that the grease fittings are under and

protected by the shaft.

For best purging action, it is recommended to install remote grease lines to

safely regrease bearings while pulley is rotating.

DO NOT regrease SSP bearings with factory installed grease fittings

while pulley is rotating.

Grease using the roller bearing fitting until purging around the seal

carrier is noticed.

The following optional method for regreasing of the SSP may be used.

Using the chart to the right, the SSP is greased with the volume of

grease listed. This will purge all of the old grease out of the bearing,

replacing it with fresh grease. The old grease is purged out through

the two v-ring contact seals and is purged out through the seal carrier.

Section 3 - Maintenance

The first step in removal of the bearing from a SSP is to clean the exterior

surface of the shaft and other surfaces that might contaminate the bearing

housing and interfere with removal of the unit. Loosen or remove the

locking bolts on the mounting block and remove the mounting block from

the shaft.

There are several different types of mounting blocks, but all are

straightforward on removal and are not covered here. If your block has

a single locking bolt, you may need to drive a screwdriver in the split; to

spread the clamp apart and release its hold on the shaft.

Start by loosening the setscrews that hold the seal carrier to the shaft.

There are several ways to remove the seal carrier. The first method is to

remove the plugs in the removal holes and thread in a

1/4” UNC bolt. This bolt is used to grab and wiggle the seal back and

forth to slide the seal carrier off the shaft.

While this works well for most cases, there are alternatives. One is to use

two large screwdrivers and insert them in between the seal

carrier and housing to pry the seal carrier out and off the shaft.

Another alternative is for a split block or one that has the removal holes. In

this case, the mounting block would still be on the shaft or slid back into

place up against the journal. Step 1 will be to cut a piece of threaded rod

equal to the distance between the seal carrier and mounting block, plus

the thickness of the mounting block and one inch. The threaded rod is to

be inserted in the removal holes, which are level with the shaft centerline,

and into the threaded holes in the seal carrier. Install a 1/4” flat washer,

BEARING GREASE ZERK

SEAL CARRIER

REMOVAL

HOLE

REMOVAL

HOLE

GREASE VOLUME FOR OPTIONAL METHOD

SSP

SIZE

Bearing

Diameter

Shaft Ext.

Diameter

Grease

Volume (Oz)

015 2.953 2 7/16 1.4

020 3.937 3 1/2 3.0

022 4.331 4 3.7

024 4.724 4 1/2 4.4

026 5.118 5 5.2

028 5.512 5 6.0

030 5.906 5 1/2 6.9

032 6.299 6 8.2

034 6.693 6 1/2 9.4

036 7.087 7 9.7

038 7.480 7 11

044 8.661 8 15

148 9.449 9 18

152 10.236 9 22

156 11.024 10 24

160 11.811 11 28

268 13.386 12 64

276 14.961 13 80

284 16.535 14 116

SECTION 2 – GREASING PROCEDURE

SECTION 3 – MAINTENANCE

1/2” flat washer, and a nut on each threaded rod. The second washer is required due to the

oversize of the removal hole to make it easy to line up the rod with the seal threaded hole. Then

working back and forth, tighten each nut, pulling evenly on the seal carrier. Slide it towards the

mounting block until it

is loose on the shaft. For the composite carrier, remove the assembly bolts and insert the 1/4”

bolt or threaded roll in the bolt holes.

You will only have to pull the carrier by the length of the seal carrier. The shaft is stepped to fit

each part for only the length of that item.

The seal carrier can be removed and inspected for damage. (Shown is the Rev 1 Carrier, for Rev

0, see Page 5) There are four contact seals in the seal carrier. Seal 4 is the taconite seal. Seal 3

is the standard contact seal. Seal 1and 2 are a set of two contact seals for the shaft (O-rings).

The first step in rebuilding the seal carrier is to replace the two O-rings on the ID of the carrier, which is Seal 1. This is made from a 1/8”

diameter O-ring cord. The cord should be slightly longer than what is needed to run around the inside O-ring groove. The slight extra length

of 1/8” fills the juncture, preventing a break in the sealing by the O-ring. To facilitate the replacement of the seal carrier, it is recommended

that caulking is placed in the grooves that the O-rings rest upon. The caulking helps hold the O-rings into place during installation ensuring

proper installation of the seals.

Next, replace the V-ring seal, Seal 3. This goes onto a machine step in the seal carrier. The V-ring lip should face the bearing, not the seal

carrier. (Check the appendix for part numbers.)

For the taconite seal, the outer V ring seal or Seal 4, will need to be replaced as in the previous step. Make sure the V-ring lip faces the

bearing as in the illustrations.

Lay the seal carrier in a protected place until needed when re-installing the SSP.

On one end of the SSP pulley there will be a retainer ring holding the bearing to the shaft. This is the fixed or held end. This retainer will

need to be removed before removal of the bearing housing from the pulley. For this procedure, use a screwdriver and wedge it between

the retainer and the shaft. The retaining ring is a spiral that wraps around the shaft twice. On the end of the retainer is a lip, which you can

get a screwdriver tip underneath. Pry up and out on the end of the retainer, pulling the end out of the groove in the shaft until you can get a

screwdriver between the start of the retainer and the rest of the retainer.

Once this has been accomplished, spiral the second screwdriver around the shaft keeping it between the spirals of the retainer and pulling

on the end of the retainer. With a couple of spirals the retainer will be free and can be removed from the shaft.

Next, remove the mounting bolts and thread them into the backout holes. Tighten these bolts evenly, pulling the bearing housing out of the

pulley.

With the bearing housing free, remove the retainer ring that holds the bearing in the housing. This retainer is very similar to the retainer that

fit on the shaft in which you can use the same procedure. Use a screwdriver to pry inward and out on the end of the retainer so that you can

spiral off the retainer.

The bearing is lightly pressed into the housing. Remove it as one would press out any bearing. Then the rear seal can be pressed out and

replaced. The seal is lightly pressed into the housing.

Clean, inspect and/or replace the bearing and parts as needed. To clean, inspect and update the grease channel, follow the steps below.

The old grease channel should be removed and the grease cleaned out and inspected for any

damage to the shaft. The new grease channel should be pressed into the same position.

There are two sizes of grease channels, one has a 3/8 x 3/8 cross section, while the other is

1/2 x 1/2. Use the appropriate size, that fits snug into your keyway. There is an 1/8” groove in

the channel, this should face down or into the key slot. The channel is approximately the same

length as the straight part of the keyway.

The channel is slightly taller than the keyway. This is done on purpose, so that the channel can

be sanded to match the radius of the shaft to form a tight fit under the bearing. Once the grease

channel is firmly seated in the keyway, sand the top of the plastic channel to match the shaft,

and remove any dust created in the process.

If a retainer ring is used to hold the bearing to the shaft, a groove will need to be cut in

the grease channel to match the retainer groove in the shaft. It is easiest to do this before

re-installing the bearing.

When putting in the retainer rings it is best to spread the ring with a screwdriver. Push one end

into the groove then run your finger around the diameter, pressing sideways on the retainer ring,

nudging it into the groove, then spiral it around until it snaps into place.

To reassemble the pulley, reverse the steps.

The seal carrier should be set so that the edge of the bevel is flush with the bearing housing, see

Appendix C for details.

Rev 0 Seal Carrier

The Rev 0 seal carrier used a 3/8” diameter sponge rubber cord between the bearing

and the seal carrier instead of a second o-ring. This is Seal 2 in the figure to the right.

This will need to be replaced instead of the 2nd O-Ring on the ID of the seal carrier.

Nominal Description Max. Dia. Min. Dia. SSP Size SSP Tac Size Weight (lbs) PPI Part #

Contact Seal V-110A 4.528 4.134 015 0.1 29760

Contact Seal V-120A 4.921 4.528 015 0.1 29761

Contact Seal V-160A 6.496 6.102 020 0.1 29755

Contact Seal V-170A 6.890 6.496 022 020 0.1 29756

Contact Seal V-180A 7.283 6.890 024 0.1 29757

Contact Seal V-190A 7.677 7.283 026 022 0.1 29758

Contact Seal V-199A 8.268 7.677 024 0.2 29759

Contact Seal V-200A 8.268 7.480 028 0.5 29762

Contact Seal VL220 9.173 8.267 026 0.1 29788

Contact Seal V-220A 9.252 8.268 030, 032 0.6 29763

Contact Seal V-250A 10.433 9.252 034, 036 028, 030 0.6 29764

Contact Seal V-275A 11.417 10.433 038 032 0.7 29765

Contact Seal V-300A 12.205 11.417 034, 036 0.7 29766

Contact Seal V-325A 13.189 12.205 044, 148 038 0.8 29767

Contact Seal V-375A 15.354 14.370 152 0.9 29769

Contact Seal V-400A 16.929 15.354 156 044, 148 0.9 29772

Contact Seal V-450A 18.898 16.929 160 152, 156 0.9 29775

Contact Seal V-500A 20.866 18.898 160 0.9 29773

Contact Seal V-550A 22.835 20.866 268, 276 1.2 29777

Contact Seal V-600A 24.803 22.835 268 1.2 29778

Contact Seal V-650A 26.181 24.803 284 276 1.1 29779

Contact Seal V-725A 29.331 27.756 284 1.4 29787

APPENDIX A – SSP SEALS V-RING CONTACT SEALS (with reference dimensions)

Optional temperature sensor for the bearings on the SSP design

Using an ohmeter, the resistance can be measured from the leadwires, and can be translated to a temperature reading. A transmitter

can also be attached to the wires to customize output readings.

When using long lead wires, errors in readings occur due to resistance in the wires. Approximate errors can be calculated using the

following equations:

R = L X N WHERE: L = LENGTH OF WIRE (FT)

N = RESISTANCE OF WIRE (OHMS/FT)

E = R / T WHERE: E = ERROR (°C)

T = TCR OF SENSOR X ELEMENT RESISTANCE (OHM/°C)

Another method to reduce lead wire error is to connect the 2-wire rtd to a wheatstone bridge circuit.

Nominal Description ID OD PPI # Vendor # SSP Size

Ext. Retain Ring - 2.952 2.86 3.19 04283 WS-295 015

Ext. Retain Ring - 4.000 3.79 4.33 04245 WSM-400 020

Ext. Retain Ring - 4.375 4.19 4.73 04246 WSM-437 022

Ext. Retain Ring - 4.750 4.55 5.09 04247 WSM-475 024

Ext. Retain Ring - 5.125 4.98 5.48 04248 WS-512 026

Ext. Retain Ring - 5.500 5.35 5.85 04249 WS-550 028

Ext. Retain Ring - 6.000 5.75 6.50 04251 WST-600 030

Ext. Retain Ring - 6.299 6.13 6.75 04252 WS-629 032

Ext. Retain Ring - 6.750 6.47 7.30 04253 WSM-675 034

Ext. Retain Ring - 7.000 6.71 7.54 04254 WSM-700 036

Ext. Retain Ring - 7.500 7.18 8.05 04260 WSM-750 038

Ext. Retain Ring - 8.750 8.38 9.25 04266 WSM-875 044

Ext. Retain Ring - 9.500 9.10 10.10 04267 WSM-950 148

Ext. Retain Ring - 10.25 9.81 10.81 04272 WSM-1025 152

Ext. Retain Ring - 11.00 10.55 11.55 04274 WSM-1100 156

Ext. Retain Ring - 12.00 11.49 12.61 04278 WSM-1200 160

Ext. Retain Ring - 13.50 12.93 14.25 04287 WSM-1350 268

Ext. Retain Ring - 15.00 14.36 15.86 04282 WSM-1500 276

Ext. Retain Ring - 16.535 15.86 17.36 04289 16.535-SD 284

Nominal Description OD ID PPI # Vendor # SSP Size

Internal Retain Ring - 5.250 5.39 4.89 04285 WH-525 015

Internal Retain Ring - 7.086 7.28 6.65 04255 WH-708 020

Internal Retain Ring - 7.875 8.08 7.45 04256 WH-787 022

Internal Retain Ring - 8.464 8.68 7.93 04257 WH-846 024

Internal Retain Ring - 9.055 9.29 8.54 04258 WH-905 026

Internal Retain Ring - 9.750 9.99 9.24 04259 WH-975 028

Internal Retain Ring - 10.50 10.75 10.00 04261 WH-1050 030

Internal Retain Ring - 11.50 12.02 10.89 04262 WHM-1150 032

Internal Retain Ring - 12.25 12.80 11.68 04263 WHM-1225 034

Internal Retain Ring - 12.50 13.06 11.94 04264 WHM-1250 036

Internal Retain Ring - 13.50 14.11 12.98 04265 WHM-1350 038

Internal Retain Ring - 15.75 16.25 14.93 04268 WHL-1637 044, 148

Internal Retain Ring - 17.375 18.07 16.77 04273 WHM-1737 152

Internal Retain Ring - 18.25 18.95 17.50 04277 WHM-1825 156

Internal Retain Ring - 19.875 20.37 19.12 04279 WHL-2052 160

Internal Retain Ring - 620 24.91 23.41 04286 423486 268

Internal Retain Ring - 26.875 27.37 25.87 04284 WHL-2758 276

Internal Retain Ring - 29.921 30.42 28.92 04288 29.921-BD 284

APPENDIX B – SSP RETAINERS

SHAFT RETAINERS

BEARING RETAINERS

Nominal Description OD ID PPI # SSP Size

Oil Seal 34454TA-H 4.50 3.44 510118 015

Oil Seal 110x130x12TC 5.12 4.33 510100 020

Oil Seal 120x145x12TC 5.71 4.72 510102 022

Oil Seal 130x160x12SC 6.30 5.12 510103 024

Oil Seal 145x180x12SC 7.09 5.71 510104 026

Oil Seal 155x190x15TC 7.48 6.10 510105 028

Oil Seal 165x195x15TC 7.68 6.50 510106 030

Oil Seal 175x200x15TC 7.87 6.89 510107 032

Oil Seal 190x225x15TC 8.86 7.48 510108 034

Oil Seal 200x235x15TC 9.25 7.87 510109 036

Oil Seal 210x240x15SC 9.45 8.27 510110 038

Oil Seal 230x260x15SC 10.24 9.06 510111 044

Oil Seal 250x280x15TC 11.02 9.84 510112 148

Oil Seal 280x320x20TC 12.59 11.02 510114 152

Oil Seal 300x340x16TC 13.39 11.81 510115 156

Oil Seal 320x360x20TC 14.17 12.59 510113 160

Oil Seal 360x400x20TC 15.75 14.17 510123 268

Oil Seal 410x460x15SA 18.11 16.14 510117 276

Oil Seal 460x500x20SA 19.68 18.11 510126 284

O Ring Seals Diameter PPI # SSP #

O Ring Cord 1/8 500171 ALL

Sponge Rubber Cord for Rev 0 Housings only 3/8 500180 020-026

Sponge Rubber Cord for Rev 0 Housings only 1/2 500181 028-148

SSP INTERIOR CONTACT SEAL (with reference dimensions)

BEARING HOUSING

MOUNTING BOLTS

with LOCK WASHERS

GREASE CHANNEL

GREASE FITTINGS

BEARING INSERT

SPONGE CORD

for Rev 0 housings

INTERNAL RETAINING RING

EXTERNAL RETAINING RING

SEAL CARRIER

OIL SEAL

CONTACT SEALS

O-RING

SSP SERIES BEARING

PART #

BEARING

SIZE

BEARING

BORE (mm)

BEARING

BORE (in)

SHAFT DIA.

at EXT.

HUB KIT PART

NUMBER

BEARING KIT

PART NUMBER

SEAL KIT

PART NUMBER

SSP015 22215 15 75 2.953 2 7/16 SSP015HUBKIT SSP015BRGKIT SSP015SEALKIT

SSP020 22220 20 100 3.937 3 1/2 SSP020HUBKIT SSP020BRGKIT SSP020SEALKIT

SSP022 22222 22 110 4.331 4 SSP022HUBKIT SSP022BRGKIT SSP022SEALKIT

SSP024 22224 24 120 4.724 4 1/2 SSP024HUBKIT SSP024BRGKIT SSP024SEALKIT

SSP026 22226 26 130 5.118 5 SSP026HUBKIT SSP026BRGKIT SSP026SEALKIT

SSP028 22228 28 140 5.512 5 SSP028HUBKIT SSP028BRGKIT SSP028SEALKIT

SSP030 22230 30 150 5.906 5 1/2 SSP030HUBKIT SSP030BRGKIT SSP030SEALKIT

SSP032 22232 32 160 6.299 6 SSP032HUBKIT SSP032BRGKIT SSP032SEALKIT

SSP034 22234 34 170 6.693 6 1/2 SSP034HUBKIT SSP034BRGKIT SSP034SEALKIT

SSP036 22236 36 180 7.087 7 SSP036HUBKIT SSP036BRGKIT SSP036SEALKIT

SSP038 22238 38 190 7.480 7 SSP038HUBKIT SSP038BRGKIT SSP038SEALKIT

SSP044 22244 44 220 8.661 8 SSP044HUBKIT SSP044BRGKIT SSP044SEALKIT

SSP148 23148 48 240 9.449 9 SSP148HUBKIT SSP148BRGKIT SSP148SEALKIT

SSP152 23152 52 260 10.236 9 SSP152HUBKIT SSP152BRGKIT SSP152SEALKIT

SSP156 23156 56 280 11.024 10 SSP156HUBKIT SSP156BRGKIT SSP156SEALKIT

SSP160 23160 60 300 11.811 11 SSP160HUBKIT SSP160BRGKIT SSP160SEALKIT

SSP268 23268 68 340 13.386 12 SSP268HUBKIT SSP268BRGKIT SSP268SEALKIT

SSP276 23276 76 380 14.961 13 SSP276HUBKIT SSP276BRGKIT SSP276SEALKIT

SSP284 23284 84 420 16.535 14 SSP284HUBKIT SSP284BRGKIT SSP284SEALKIT

APPENDIX D SSP BEARING ASSEMBLY

BRG Kit includes

the following:

BEARING INSERT

INTERNAL RETAINING RING

EXTERNAL RETAINING RING

OIL SEAL

2 CONTACT SEALS

O-RING

SEAL Kit includes

the following:

OIL SEAL

2 CONTACT SEALS

O-RING

All kits include standard and taconite contact seals. Hub and bearing kits include fixed and free retainer setups.

OM 019-06 Contact your sales representative for more information 11/19

CORPORATE OFFICE • P.O. Box 287 • Pella, IA 50219

800.247.1228 • 641.628.3115 • 641.628.3658 FAX

Install seal carrier until the edge of the bevel is even

with the bearing housing face as shown below

SSP

SIZE

Shaft Diameter

at Bearing

Shaft Diameter

at Ext.

Capscrew & Washer SC

(Qty: Size) ft-lbs

015 2.953 2 7/16 4 @ 5/8-11 UNRC x 2 1/2 150 0.25

020 3.937 3 1/2 4 @ 3/4-10 UNRC x 3

250

0.39

022 4.331 4 6 @ 3/4-10 UNRC x 3 0.41

024 4.724 4 1/2 0.45

026 5.118 5

6 @ 7/8-9 UNRC x 3 1/2

400

0.63

028 5.512 5 0.53

030 5.906 5 1/2 0.63

032 6.299 6 6 @ 7/8-9 UNRC x 6 0.56

034 6.693 6 1/2

8 @ 7/8-9 UNRC x 6

0.40

036 7.087 7 0.24

038 7.480 7 0.32

044 8.661 8 16 @ 7/8-9 UNRC x 6 0.60

148 9.449 9

16 @ 7/8-9 UNRC x 6

0.60

152 10.236 9 0.60

156 11.024 10 0.60

160 11.811 11 0.60

268 13.386 12 24 @ 7/8-9 UNRC x 6 0.60

276 14.961 13 20 @ 1-1/4-6 UNC x 6 1,000 0.45

284 16.535 14 24 @ 1-1/4-6 UNC x 6 0.45

APPENDIX C SSP SEAL LOCATION & BOLT TORQUE CHART

Hub Kit includes the following:

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