Powr-Flite SD800 Manuel utilisateur

Drum Sander

Save These Instructions

X8801

OPERATING INSTRUCTIONS

COMMERCIAL DRUM SANDER

CONGRATULATIONS

YOU HAVE JUST ACQUIRED A HIGH QUALITY DRUM

SANDER. PLEASE READ THIS MANUAL CAREFULLY

BEFORE OPERATING YOUR NEW SANDER. KEEP

MANUAL ON HAND FOR FURTHER REFERENCES.

SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE

*When using an electrical cleaner, basic precautions should be followed.

*Read all instructions before using sander.

Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

Important parts of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4

How to assemble the machine

Dust suction tube and bag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Setting up the machine

Leveling the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Sandpaper installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Sanding drum pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Starting the motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Instructions for electrical connection to 115V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

How to operate the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Maintenance

Changing and adjusting the Poly - V Belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Sanding drum maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Maintenance of the wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Prevention maintenance .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-13

Assembly drawing and spare parts list.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-17

This manual aims to help you use and take

good care of this machine over the years for

which we offer you our warranty as manufactur-

ers as well as our technical assistance service.

Always keep this manual to hand. Many of the

instructions and recommendations will be famil-

iar and well-known to you.

Should this not be the case, apply these

instructions and recommendations correctly and

you will obtain excellent results, safety and satis-

faction.

It is important to remember that reading this

manual carefully can help you to prolong the life

of your machine as it will ensure its correct use.

Inspect your machine on receipt, make sure that

it has not been damaged during the transport.

Check the contents of the box to ensure that not

accessories are missing.

As always, we thank you for placing your confi-

dence in a Powr-Flite product.

Single-phase AC motor . . .115V - 60Hz.

Motor power . . . . . . . . . . . . . . . . .1,5 HP.

Sanding drum . . . . . . . . . . . . . . . . . . . .8"

Drum r.p.m. . . . . . . . . . . . . .2 200 r.p.m.

Suction fan speed . . . . . . . .6 800 r.p.m.

Machine weight . . . . . . . . . . . . . .133 Ibs

Gross weight . . . . . . . . . . . . . . . .155 lbs

–1–

SAFETY INSTRUCTIONS

•You must have been trained to operate this

machine before using it.

•Machines can cause flammable materials and

vapors to burn. Do not use the machine with or

near solvents, thinners, fuels, or other flamma-

ble materials.

•To prevent the risk of fire or explosion:

a) Keep the machine away from sources of

ignition, as they could create an explosion dur-

ing use.

b) Keep the work area well ventilated. Poorly

ventilated work areas can create an explosive

atmosphere when they contain solvents, alco-

hol, thinners, certain finishes or any kind of

combustible material.

c) Never leave a full dust bag in the machine.

Remove the dust bag when you have finished

your work.

d) Empty the dust bag when it is 1/3 full.

e) Always empty the sanding dust into a metal

container.This container must be outside the

building.

f) Do not put the contents of the dust bag into a

fire or furnace.

g) Use a hammer and punch to set all the nails

flush against the floor so that the sanding drum

will not touch them and create sparks which

might cause a fire in the dust bag.

•Do not use the machine if it is not completely

assembled.

•To prevent electric shocks and personal injury,

always disconnect the power supply before

changing the sandpaper, emptying the dust

bag, leaving the machine unattended or

attempting any maintenance or service.

•To prevent electric shocks, avoid contact with

grounded surfaces, i.e. pipes, radiators, refrig-

erators, etc.

•Do not expose the machine to rain. Keep the

electrical parts dry.

•The machine should be stored in a dry place

and out of the reach of children.

•Check the cable and plugs and replace them if

damaged. Do not use the machine if the cable

is damaged. Keep the cable away from heat,

oil, water and sharp edges.

•Always connect the machine to a grounded

power supply.Never disconnect the ground

cable from the machine.

•Always use a cable with 3-wire size of 14

gauge and connect the machine to a grounded

plug. Ensure that the plug really does have a

ground connection.

•Make sure that the power switch is in the "0"

position before connecting the cable to the

electrical power supply.

To reduce the risk of fire, electric shock and personal injury when using electrical tools, the follow-

ing basic safety precautions should always be taken.

Read these instructions carefully before operating or attempting to carry out any service or main-

tenance procedure on this product.

–2–

SAFETY INSTRUCTIONS

To reduce the risk of fire, electric shock and personal injury when using electrical toots, the follow-

ing basic safety precautions should always be taken.

Read these instructions carefully before operating or attempting to carry out any service or main-

tenance procedure on this product.

•Keep the cable away from the underside of the

machine to avoid contact with the sandpaper

as this could cause electrocution. Always keep

the cable on top of the machine.

•Moving parts can cause injury and/or damage.

Keep hands, feet and loose clothing away from

all the moving parts of the machine.

•Make sure that all guards, doors and covers

are secure and in place before starting to sand.

•Check that all warning labels are legible and

duly stuck on to the machine. Should any of

them become damaged or illegible, replace

them immediately. Ask the authorized distribu-

tor for new labels.

•Make sure that the person who is going to use

the machine has read this manual beforehand.

•Do not use this machine as a step or furniture.

•Do not use this machine for moving other

objects or people.

•This machine is heavy. Separate the suction

tube if you are going to transport it single-

handed. Trying to lift this machine single-hand-

ed could cause serious back injuries. Always

get help to lift the complete machine.

•Always use a face or dust mask if the sanding

operation is dusty.

•Stay alert. Watch what you are doing. Use

common sense. Do not operate the machine

when you are tired. Keep proper footing and

balance at all times. Wear ear protection when

using the machine for long periods. Hold the

machine tightly with two hands while working.

•Always disconnect the machine when not in

use, before servicing and when changing

accessories.

•Never carry the machine by its cable or wrench

it out of the socket.

•Always keep children away from the machine.

Visitors should be kept away from the work

area.

•Using accessories or attachments other than

those recommended in this instruction manual

could cause personal injury.

•Check the machine for damaged parts before

use. Check for breakage, insufficient mounting,

misalignment or poor binding of moving parts

and anything else that may affect operation.

•Do not use the machine if the on-off switch

does not work correctly. Defective switches

must be replaced by an authorized servicing

center.

–3–

IMPORTANT PARTS OF THE MACHINE

Cable Holder

This sander has a cable holder that could be

moved to the right or left side of the machine.

(fig. 1)

Sanding Drums

The machine is designed to work with three dif-

ferent types of drums:

Expandable Drum (fig. 2)

Bar Clamp Drum (fig. 3)

Conventional Drum (fig. 4)

Fig. 1

Fig. 2

Fig. 3

Fig.4

–4–

IMPORTANT PARTS OF THE MACHINE

Electric Motor

The machine has a maintenance-free single-

phase heavy duty AC motor.

Power supply: 115 V/60 Hz only.

Overload protection by circuit breaker. (fig. 5)

Suction Dust Tube

The suction dust tube is placed at the back of

the machine next to the handle and lever for

controlling the sanding drum. (fig. 6)

Dust Bag

The dust bag must be fastened in place before

using the machine as in fig. 7.

Poly V Belt Slack Adjuster

The machine has one poly V belt for turning the

drum and the suction fan.

The drive belt is adjusted with belt slack adjuster.

(fig. 8)

Fig. 5

Fig. 6

Fig. 7

Fig. 8

–5–

HOW TO ASSEMBLE THE MACHINE

Dust Suction Tube and Bag

To fit and adjust the dust suction tube and bag,

proceed as follows:

1. Fit the dust suction tube in place. (fig. 9)

2. Adjust the screw holding the tube. (fig. 10)

3. Attach the drum control lever. (fig. 11-12)

4. Clip the dust bag tightly to the dust

suction tube.

Fig. 9

Fig. 10

Fig. 11

Fig. 12

–6–

SETTING UP THE MACHINE

Leveling the Machine

To level your sander horizontally proceed

as follows:

Tilt the machine as in fig. 13-14.

The machine has an adjustable system in order to

level the machine when required. (fig. 15)

Loosen the leveling screw to sand heavier on

drive belt side of the sanding drum.

Tighten the leveling screw to sand heavier on the

side opposite the drive belt. (fig. 16)

Fig. 13

Fig. 14

Fig. 15

Fig. 16

–7–

SETTING UP THE MACHINE

Sandpaper Installation

To install and adjust the sandpaper, proceed as

follows:

-EXPANDABLE DRUM:

-This type of drum uses sandpaper which you

slide onto the drum. When the drum spins, the

rubber expands and holds the sanding belt.

(fig.18a,b)

-BAR CLAMP DRUM:

-Easy access to the drum allows quick change of

the sandpaper. A metal bar with screws holds the

sandpaper on the drum. (fig. 18c,d)

-CONVENTIONAL DRUM:

-Cut the sandpaper to the same size as the pat-

tern provided with the machine.

-Raise the lid covering the drum (fig. 18).

-Insert one side of the sandpaper into the slot on

the drum, turn the drum around until it is covered

with sandpaper and insert the other extreme into

the same slot (fig. 19a,b)

-Use both keys to adjust the sandpaper against

the drum by turning one key forward and the other

backward, as in (fig. 19c)

-Make sure that the sandpaper has been correctly

inserted.

Sanding Drum Pressure

The machine has only one sanding drum pressure

controlled by spring. (fig. 20).

Fig. 17

Fig. 18

Fig. 19

Fig. 20

–8–

SETTING UP THE MACHINE

Starting the Motor

To operate the machine follow this procedure:

Connection to 115V (single-phase)

1. Connect the handle pigtail to the motor cord.

(fig. 21)

2. Connect the handle pigtail to the power cord.

(fig. 22)

3. Make sure that the circuit breaker placed at one

side of the electrical box of the motor is in the

“ON” position. (fig. 23)

4. the machine has a double-bladed safety switch

under voltage release. The “front” position is used

to start the motor and the “rear” position to stop

the motor. (fig. 24)

Fig. 21

Fig. 22

Fig.23

Fig. 24

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